Krone Comprima V 180 Original Operating Manual

Round Baler

Comprima F 125 / Comprima F 125 XC

Comprima F 155 / Comprima F 155 XC

Comprima V 150 / Comprima V 150 XC

Comprima V 180 / Comprima V 180 XC

Original operating manual

150 000 126 03 en

( from machine no. 812 098)

Dear Customer:

You have now received operating instructions for the KRONE

product which you have purchased.

These operating instructions contain important information for

the proper use and safe operation of the machine.

If these operating instructions should for any reason become

wholly or partially unusable, you can obtain replacement

operating instructions for your machine by stating the number

given on the other side.

EC Declaration of Conformity

We,

hereby declare as manufacturer of the product named below, on our sole responsibility,

that the

Machine: Krone Round Baler

Type / Types: Comprima F 125 / Comprima F 125 XC

Comprima F 155 / Comprima F 155 XC

Comprima V 150 / Comprima V 150 XC

Comprima V 180 / Comprima V 180 XC

to which this declaration refers is in compliance with the relevant provisions of

EC Directive 2006/42/EC (Machinery) and EC Directive 2004/108/EC (EMC)

The signing Managing Director is authorised to compile the technical documents.

Spelle, 14.10.2010

Dr.-Ing. Josef Horstmann

(Managing Director, Design and Development)

Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Str. 10, D-48480 Spelle

Year of manufacture: Machine No.:

Contents

1

Contents

1 General Aspects ................................................................................I -1

1.1 Intended Use ............................................................................................................I -1

1.2 Technical Data..........................................................................................................I -1

1.2.1 General Aspects.......................................................................................................I -1

1.2.2 Manufacturer’s Address............................................................................................I -1

1.2.3 Declaration...............................................................................................................I -1

1.2.4 Identification .............................................................................................................I -1

1.2.5 Data Required for Questions and Orders .................................................................I -1

1.2.6 Operation in Accordance with Intended Use ............................................................I -2

1.2.7 General Technical Data ............................................................................................I -2

1.2.8 Technical Data - COMPRIMA F 125/ COMPRIMA F 125 XC ...................................I -3

1.2.9 Technical Data - COMPRIMA F 155/ COMPRIMA F 155 XC ...................................I -4

1.2.10 Technical Data - COMPRIMA V 150 / COMPRIMA V 150 XC ..................................I -5

1.2.11 Technical Data - COMPRIMA V 180 / COMPRIMA V 180 XC ..................................I -6

2 Safety..................................................................................................II -1

2.1 Identifying important Information in the Operating Instructions ................................II -1

2.2 Safety Instructions and Accident Prevention Regulations .......................................II -1

2.2.1 Personnel Qualification and Training.......................................................................II -1

2.2.2 Dangers in the Case of Non-Compliance with the Safety iInstructions....................II -1

2.2.3 Safety-Conscious Working ......................................................................................II -1

2.2.4 Safety Instructions and Accident Prevention Regulations .......................................II -2

2.2.5 Hitched Implements.................................................................................................II -3

2.2.6 PTO Operation.........................................................................................................II -3

2.2.7 Hydraulic System ....................................................................................................II -3

2.2.8 Tyres........................................................................................................................II -4

2.2.9 Maintenance............................................................................................................II -4

2.2.10 Unauthorised Modifications and Spare Parts Production ........................................II -4

2.2.11 Prohibited Modes of Operation................................................................................II -4

2.3 Introduction..............................................................................................................II -5

2.3.1 Location of Safety Stickers on the Machine

(COMPRIMA F 125 ; COMPRIMA F155).................................................................II -5

2.3.2 Location of General Information Labels on the Machine

(COMPRIMA F 125 ; COMPRIMA F155).................................................................II -8

2.3.3 Location of Safety Stickers on the Machine

(COMPRIMA V 150; COMPRIMA V 180)...............................................................II -10

2.3.4 Location of General Information Labels on the Machine

(COMPRIMA V 150; COMPRIMA V 180)...............................................................II -14

3 Before and After Use ....................................................................... III -1

3.1 Commissioning ......................................................................................................III -1

3.2 Hitching ..................................................................................................................III -2

3.2.1 Connecting the Hydraulic Hoses

(COMPRIMA F 125; F 155)....................................................................................III -2

3.2.2 Connecting the Hydraulic Hoses

(COMPRIMA V150; V 180).....................................................................................III -3

Contents

2

3.2.3 PTO Shaft ...............................................................................................................III -3

3.2.4 Electrical Supply ....................................................................................................III -4

3.2.5 Use Safety Chain ...................................................................................................III -4

3.2.6 Compressed Air Connections for the Air Brake ......................................................III -4

3.2.7 Hydraulic brake (Export).........................................................................................III -5

3.2.8 Hydraulic brake (auxiliary brake)............................................................................III -5

3.2.9 Net brake................................................................................................................III -5

3.2.10 Running-in Period ..................................................................................................III -6

3.3 Road Driving ..........................................................................................................III -7

3.4 Unhitching ..............................................................................................................III -8

4 Use.................................................................................................... IV -1

4.1 Adjustments before starting Work.......................................................................... IV -1

4.2 Forward Speed and PTO Speed ........................................................................... IV -2

4.3 Filling the Bale Chamber....................................................................................... IV -3

4.3.1 Minimize the pressure on the side walls................................................................ IV -3

4.4 Wrapping and Depositing Bales............................................................................ IV -4

4.5 Driving with bale ejector COMPRIMA V 150/V 180 /V150 XC/V 180 XC .............. IV -5

4.6 Before pressing

(COMPRIMA V 150, V 180) ................................................................................... IV -5

4.6.1 After pressing

(COMPRIMA V 150, V 180) ................................................................................... IV -5

4.7 Overload Protection for Drives............................................................................... IV -6

4.7.1 Drive chain for wide pick-up with cam-type ........................................................... IV -6

5 Basic Settings and Operation ........................................................ V -1

5.1 Special Safety Instructions ..................................................................................... V -1

5.2 Pick-up ................................................................................................................... V -1

5.2.1 Roll-type crop guard (Special Equipment).............................................................. V -1

5.2.2 Bearing Pressure Relief of the Pick-up................................................................... V -2

5.3 Cutting System ....................................................................................................... V -3

5.3.1 Special Safety Instructions ..................................................................................... V -3

5.3.2 General Aspects..................................................................................................... V -3

5.3.3 Adjusting the Cutting Length .................................................................................. V -3

5.3.4 Clogging of the Cutting System .............................................................................. V -5

5.3.5 Changing Cutters ...................................................................................................V -6

5.4 Compression Pressure Setting

(COMPRIMA F 125; F 155)..................................................................................... V -9

5.4.1 Setting the Bale Diameter

(COMPRIMA F 155) ............................................................................................... V -9

5.5 Adjusting baling diameter

(COMPRIMA V 150 ,V 180)

(Medium) .............................................................................................................. V -10

5.5.1 Compression pressure setting

(COMPRIMA V 150 ,V 180) .................................................................................. V -11

5.5.2 Setting bale diameter indicator

(COMPRIMA V 150 ,V 180)(Medium) ................................................................... V -12

5.6 Setting the Rear Flap Locking Mechanism (Medium)........................................... V -13

Contents

3

5.7 Setting of the Bale Firmness Indicator (Medium) ..................................................V -13

5.8 Net Wrapping........................................................................................................ V -14

5.8.1 Special Safety Instructions ................................................................................... V -14

5.8.2 Components......................................................................................................... V -14

5.8.3 General Aspects................................................................................................... V -14

5.8.4 Inserting the Netting Roll...................................................................................... V -15

5.8.4.1 Feed the net ......................................................................................................... V -16

5.8.5 Setting the Net Brake ...........................................................................................V -17

5.8.6 Adjusting the Cut-off Position ............................................................................... V -19

5.8.7 Adjusting the Feed Position.................................................................................. V -19

5.8.8 Tying position ....................................................................................................... V -20

5.8.9 Setting the Number of Net Winds.......................................................................... V -20

5.9 Adjusting Belt Motion for the Rear Floor Conveyor (COMPRIMA V150 / V180) ... V -21

5.10 Bale Counter ........................................................................................................ V -22

5.11 Clamping the Floor Conveyor (COMPRIMA F125) ..............................................V -22

5.12 Adjusting soft core................................................................................................ V -23

5.13 Central Chain Lubrication

(Special Equipment)............................................................................................. V -25

5.13.1 Oil flow rate setting (cam pump) ........................................................................... V -26

5.13.2 "Central chain lubrication" diagram...................................................................... V -26

6 KRONE ISOBUS-Terminal CCI 100 ............................................... VI -1

6.1 Installing the terminal into cabin ............................................................................ VI -2

6.2 ISOBUS short cut button ....................................................................................... VI -3

6.2.1 Connecting the terminal (on tractors with integrated ISOBUS system).................. VI -5

6.2.2 Connecting the terminal (on tractors without ISOBUS system).............................. VI -6

6.2.3 Switching the terminal on / off when the machine is not connected....................... VI -7

6.2.4 Switching the terminal on / off when the machine is connected............................. VI -8

6.3 Basic Screen ......................................................................................................... VI -9

6.3.1 Setting the target bale diameter........................................................................... VI -13

6.4 Messages ............................................................................................................ VI -14

6.5 Menu level........................................................................................................... VI -15

6.5.1 Short overview .................................................................................................... VI -15

6.5.2 Calling up the menu level.................................................................................... VI -16

6.6 Main menu 1 "Settings" ....................................................................................... VI -17

6.7 Menu 1-2 "Bale diameter" (only for Comprima F125/F155)................................. VI -18

6.7.1 Menu 1-3 "Number of net winds" ......................................................................... VI -19

6.7.2 Menu 1-4 "Sensitivity of the direction display"..................................................... VI -20

6.7.3 Menu 1-5 "Pre-signalling".................................................................................... VI -22

6.7.4 Menu 1-6 "Filling correction" ............................................................................... VI -23

6.7.5 Menu 1-9 "Tying start delay"................................................................................ VI -24

6.8 Main menu 2 "Counter" ....................................................................................... VI -25

6.8.1 Menu 2-1 "Customer counter" ............................................................................. VI -26

6.8.2 Menu 2-2 "Total bale counter" ............................................................................. VI -28

6.9 Main menu 3 "Manual operation" ........................................................................ VI -29

6.9.1 Menu 3-2 "Position of net motor" ......................................................................... VI -30

6.10 Main menu 4 "Service" ........................................................................................ VI -31

Contents

4

6.10.1 Menu 4-2 "Manual sensor test"............................................................................ VI -32

6.10.2 Actuator test......................................................................................................... VI -38

6.10.3 Menu 4-4 "Manual actuator test".......................................................................... VI -38

6.11 Main menu 5 "Info" .............................................................................................. VI -41

6.12 Main menu 6 "Fitter" ............................................................................................ VI -42

6.13 Alarm messages.................................................................................................. VI -43

6.13.1 Acoustic warnings ............................................................................................... VI -43

6.13.2 Note and messages ............................................................................................ VI -44

6.13.3 Physical messages ............................................................................................. VI -45

6.13.4 General Messages .............................................................................................. VI -46

7 KRONE operation terminal Alpha (medium) .............................. VII -1

7.1 General Description ............................................................................................. VII -1

7.2 Mounting .............................................................................................................. VII -2

7.3 Control Unit .......................................................................................................... VII -3

7.4 Operational Readiness......................................................................................... VII -4

7.4.1 Setting Net Winds................................................................................................. VII -4

7.5 Baling pressure display (COMPRIMA F 125; F155) or bale diameter

(COMPRIMA V 150; V 180)................................................................................... VII -5

7.5.1 Operation of Tying (Manual Mode)........................................................................ VII -5

7.5.2 Operation of Tying (Automatic Mode).................................................................... VII -6

7.6 Settings and Diagnostics...................................................................................... VII -6

7.6.1 Automatic Blocking Time Setting.......................................................................... VII -6

7.6.2 Motor Position Setting (Net).................................................................................. VII -7

7.6.2.1 Setting the feed position ....................................................................................... VII -7

7.6.2.2 Setting the cut-off position .................................................................................... VII -7

7.6.2.3 Approaching the Tying Position ............................................................................ VII -8

7.6.3 Sensor Test / Digital.............................................................................................. VII -8

7.6.4 Sensor Test / Analog............................................................................................. VII -9

7.6.5 Show version number........................................................................................... VII -9

7.6.6 Acoustic Signals and their Meaning ................................................................... VII -10

7.6.6.1 Special Safety Instructions ................................................................................. VII -10

8 KRONE operation terminal Beta (Comfort)................................ VIII -1

8.1 General Description ............................................................................................ VIII -1

8.2 Attaching ............................................................................................................. VIII -2

8.3 Control Unit ......................................................................................................... VIII -3

8.4 Operational Readiness........................................................................................ VIII -4

8.5 Basic screen........................................................................................................ VIII -5

8.5.1 Softkeys............................................................................................................... VIII -5

8.6 Messages ............................................................................................................ VIII -8

8.7 Menu Level.......................................................................................................... VIII -9

8.7.1 Bringing up a Menu Level.................................................................................... VIII -9

8.8 Main Menu 1 "Settings" ..................................................................................... VIII -10

8.8.1 Menu 1-1 "Contrast" .......................................................................................... VIII -11

8.8.2 Menu 1-2 "Bale diameter"

(only for F 155) ................................................................................................. VIII -12

8.8.3 Menu 1-3 "Number of net winds" ....................................................................... VIII -13

Contents

5

8.8.4 Menu 1-4 "Sensitivity of direction display"......................................................... VIII -14

8.8.5 Menu 1-5 "Pre-signalling".................................................................................. VIII -16

8.8.6 Menu 1-6 "Filling correction" ............................................................................. VIII -17

8.8.7 Menu 1-9 "Tying start pulses" ............................................................................ VIII -18

8.9 Main Menu 2 "Counters".................................................................................... VIII -19

8.9.1 Menu 2-1 "Customer counters".......................................................................... VIII -19

8.9.2 Menu 2-2 "Total bale counters".......................................................................... VIII -21

8.10 Main Menu 3 „Manual Operation“ ...................................................................... VIII -21

8.11 Main Menu 4 "Service" ...................................................................................... VIII -23

8.11.1 Menu 4-2 "Manual sensor test".......................................................................... VIII -23

8.11.2 Menu 4-4 "Manual actuator test"........................................................................ VIII -28

8.11.3 Menu 4-7 "Position Motor" ................................................................................. VIII -30

8.12 Main Menu 5 "Info" ............................................................................................ VIII -31

8.12.1 Main Menu 6 "Technician"................................................................................. VIII -31

8.13 Alarm messages................................................................................................ VIII -32

8.13.1 Warnings and Messages ................................................................................... VIII -32

8.13.2 Physical alarm messages.................................................................................. VIII -33

8.13.3 General alarm messages .................................................................................. VIII -34

8.13.4 Acoustic warnings ............................................................................................. VIII -34

9 Maintenance.................................................................................... IX -1

9.1 Adjustments........................................................................................................... IX -1

9.1.1 Special Safety Instructions .................................................................................... IX -1

9.1.2 Adjusting the Scraper Bar In Relation to the Upper Spiral Roller .......................... IX -1

9.1.3 Releasing the tension on the floor conveyor (COMPRIMA F 155)......................... IX -2

9.2 Position of the Sensors (right side of the machine COMPRIMA F 125/ F 155) ..... IX -3

9.2.1 Position of the Sensors (Left side of the machine COMPRIMA F 125/ F 155) ...... IX -4

9.2.2 Position of the Sensors (right side of the machine COMPRIMA V 150 / V 180) .... IX -5

9.2.3 Position of the Sensors (Left side of the machine COMPRIMA V 150 / V 180)...... IX -6

9.2.4 Adjusting the sensors ............................................................................................ IX -7

9.3 Maintenance Tasks................................................................................................ IX -8

9.3.1 Special Safety Instructions .................................................................................... IX -8

9.3.2 General Information ............................................................................................... IX -8

9.3.3 Maintenance at specified intervals ........................................................................ IX -9

9.3.4 Checking the brake settings ................................................................................ IX -10

9.3.5 Setting the brakes with ordinary brake lever........................................................ IX -10

9.3.6 Setting the brakes with manual linkage setter ..................................................... IX -11

9.3.7 Tandem axle........................................................................................................ IX -13

9.3.8 Tyres.................................................................................................................... IX -14

9.3.9 Tyre air pressure.................................................................................................. IX -14

9.3.10 Drawbar............................................................................................................... IX -15

9.3.11 Screw connections on front and rear floor conveyors .......................................... IX -15

9.3.12 Novo Grip belt on floor conveyor ......................................................................... IX -15

9.3.13 Checking the safety rollers of single blade locking device .................................. IX -15

9.3.14 Main Drive Gear Box ........................................................................................... IX -16

9.4 Drive Chains ....................................................................................................... IX -16

9.4.1 Special Safety Instructions .................................................................................. IX -16

Contents

6

9.4.2 General Information ............................................................................................. IX -16

9.4.3 Tensioning the Drive Chains ............................................................................... IX -17

9.4.3.1 Front Floor Conveyor Drive ................................................................................. IX -17

9.4.3.2 Rear Floor Conveyor Drive

(COMPRIMA V150, V180).................................................................................. IX -17

9.4.3.3 Roller Drive ......................................................................................................... IX -18

9.4.3.4 Cutting Roller, Feed Rotor, Pick-up ..................................................................... IX -19

9.4.3.5 Main Pick-up Drive / Pick-up Drive...................................................................... IX -20

9.4.3.6 Left Auger Conveyor Drive .................................................................................. IX -20

9.5 Hydraulic System ................................................................................................ IX -21

9.5.1 Special Safety Instructions .................................................................................. IX -21

9.5.2 General Information ............................................................................................. IX -21

9.5.3 Solenoid Valves................................................................................................... IX -22

9.5.4 Replacing the Hydraulic Fluid Filter (COMPRIMA V150/180) ............................. IX -23

9.5.5 Hydraulic Circuit Diagram (Comprima F125/F155) ............................................. IX -24

9.5.6 Hydraulic Circuit Diagram (Comprima V150/V180) ............................................. IX -25

9.6 Drawbar Ring Hitch............................................................................................. IX -26

9.7 Sharpen Cutting System Blades ......................................................................... IX -26

9.8 Maintaining the Compressed Air Brake System (Special Equipment)................. IX -26

9.8.1 Service Line Hose Couplers

(Non-Reversible) ................................................................................................. IX -26

9.8.2 Air Filter for Piping............................................................................................... IX -27

9.8.3 Compressed Air Reservoir .................................................................................. IX -27

9.8.4 Drain Valve (Manually Operated)......................................................................... IX -27

9.9 Lubrication........................................................................................................... IX -28

9.9.1 Special Safety Instructions .................................................................................. IX -28

9.9.2 PTO Shaft ............................................................................................................ IX -28

9.9.3 Lubricating points (COMPRIMA F 125, F155) ..................................................... IX -29

9.9.4 Lubricating points (COMPRIMA V150, V180) ..................................................... IX -30

10 Winter Storage.................................................................................. X -1

10.1 General Information ................................................................................................ X -1

11 Return to Service ............................................................................ XI -1

11.1 General Information ............................................................................................... XI -1

11.2 Vent Overload Coupling on the PTO Shaft ............................................................ XI -2

12 Faults – Causes and Remedy ...................................................... XII -1

12.1 General Faults, Causes and Remedy................................................................... XII -1

12.2 Faults, Causes and Remedy in the Central Chain Lubrication Device ................. XII -4

Contents

7

A1 Commissioning................................................................................ A -1

A1.1 Preparing for Commissioning................................................................................. A -1

A1.2 Assembling the Bale Ejector .................................................................................. A -4

A1.3 Adjusting Drawbar Height ...................................................................................... A -8

A1.4 Attaching the PTO Shaft ......................................................................................... A -9

A1.4.1 Installing the PTO Shaft.......................................................................................... A -9

A1.4.2 Attaching the guard cup for universal shaft........................................................... A -10

A1.4.3 Length Adjustment ............................................................................................... A -10

A1.5 Attaching the Hose Bracket .................................................................................. A -11

A1.6 Lighting System....................................................................................................A -12

A1.7 Removing generally round tensioning system...................................................... A -13

A2 Electrical Circuit Diagram ............................................................. A -15

A2.1 Electrical Circuit Diagram - Medium ..................................................................... A -15

A2.2 Electrical Circuit Diagram - Comfort ..................................................................... A -19

B1 ISOBUS operation............................................................................ B -1

1.1 Attaching the ISOBUS terminal .............................................................................. B -2

1.1.1 Connection terminal to tractor................................................................................. B -2

1.1.2 Connection tractor to machine................................................................................ B -2

1.2 Differing functions to KRONE ISOBUS terminal CC .............................................. B -2

Contents

8

I - 1

General Aspects

1 General Aspects

These operating instructions contain basic

instructions to follow for assembly, operation and

maintenance. For this reason, these operating

instructions must be read by operating personnel

before commissioning and use, and need to be

available for easy reference.

Follow both the general safety instructions contained

in the section about safety and the specific safety

instructions contained in the other sections.

1.1 Intended Use

The round balers are pick-up balers with baling

chamber. They compact agricultural material, such as

hay, straw or grass silage, into round bales.

1.2 Technical Data

1.2.1 General Aspects

These operating instructions are applicable for the

round balers:

COMPRIMA F 125 ; COMPRIMA F 125 XC

COMPRIMA F 155 ; COMPRIMA F 155 XC

COMPRIMA V 150 ; COMPRIMA V 150 XC

COMPRIMA V 180 ; COMPRIMA V 180 XC

1.2.2Manufacturer’s Address

Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Strasse 10

D-48480 Spelle (Germany)

Telephone: +49 (59 77) 935-0

Fax.: +49 (59 77) 935-339

Email: [email protected]

1.2.3Declaration

EC Declaration of Conformity

corresponding to the EC Directive

See reverse side of title page

1.2.4Identification

Type

Year of

construction

Vehicle

ID No.

The entire identification plate

represents a legal document and

should not be altered or rendered

illegible!

1.2.5Data Required for Questions and

Orders

When making questions concerning the machine or

ordering replacement parts, be sure to provide type

designation, vehicle ID number and year of construction.

Genuine replacement parts and

accessories authorized by the

manufacturer ensure safe use. Use of

other parts may void liability for

damage which results.

The machine data are located on a type plate (1) which

is located on the right-hand side of the machine below

the twine compartment.

Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Str. 10 D-48480 Spelle

Made in

Germany

I - 2

General Aspects

1.2.6Operation in Accordance with

Intended Use

The Round Pack are designed solely for normal

agricultural use (operation in accordance with intended

use).

Any use of the machine for other purposes is deemed

not to be in accordance with intended use. The

manufacturer is not liable for damage resulting from this,

the user alone bears the risk for this.

Operation in accordance with intended use also includes

observing the operating, maintenance and service

instructions specified by the manufacturer.

Permissible baling material:

grass fodder such as hay, stray and silage.

The collection and baling of other

materials is permitted only with the

prior approval of the manufacturer.

The basic requirements in any case

are swath form loading of the baling

material and automatic lifting by the

pick-up.

1.2.7General Technical Data

• Road driving is permitted only when the bale chamber

is empty and closed.

• Permissible top speed: 40 km/h (30 km/h)

• For machines which have no brakes, the pulling

tractor’s tare weight must correspond to the permitted

operating specifications, or at least have a weight

which corresponds to the baler’s tare weight.

• For machines which have an operating permit, follow

the conditions contained therein!

• When operating the baler in the field, a supporting

load of 600 kg (on the ring hitch) should not be

exceeded.

• Switch off the electrical operating control when driving

on roads!

The rear flap must only be operated if the

baler is attached correctly to the tractor. If

this is not respected there is a risk of

tipping to the rear.

I - 3

General Aspects

1.2.8 Technical Data - COMPRIMA F 125/ COMPRIMA F 125 XC

Type COMPRIMA F 125 COMPRIMA F 1251 XC

(without cutting system) (with cutting system)

Axle single axle single axle tandem axle

Width approx 15.0/55-17 2620 2620 2790

500/50-17 2650 2650 2900

500/55-20 2660

Permissible weights see information listed on the type plate

Track width Track width

Tyres 15.0/55-17/10 PR 2150

500/50-17/10 PR 2200 2400

500/55-20/12PR 2200

Length approx. 4700

Height approx. 2650 Standard tyres

Pick-up width 2150

Bale Diameter approx. 1250

dimensions Width approx. 1200

Power requirement approx. 36 kW (50 PS)

Drive speed (PTO shaft) 540 r.p.m.

Maximum permissible operating max. 200 bar

pressure of hydraulic system min. 150 bar

Minimum oil quality Öl ISO VG 46

max. oil temperature 80° C

Delivery rate hydraulics min. 30 l/min

max. 60 l/min

el. Lighting 12 Volt – 7-pole connector

connections Operation 12 Volt - 3-pole connector (DIN 9680)

Twine Open air storage synthetic twine 400 - 600 m/kg

Indoor storage sisal twine 150 - 300 m/kg

Net Width maximum 1300 mm

Sleeve length 1250 - 1330 mm

Sleeve diameter ø 75 - 80 mm

Roll diameter max. 310 mm

Overload protection (PTO shaft)

540 r.p.m.

Friction clutch 1450 Nm –

Cam-type cut-out clutch 1500 Nm 1950 Nm (17 blades)

2300 Nm (26 blades)

I - 4

General Aspects

1.2.9 Technical Data - COMPRIMA F 155/ COMPRIMA F 155 XC

Type COMPRIMA F 155 COMPRIMA F 155 XC

(without cutting system) (with cutting system)

Axle single axle single axle tandem axle

Width approx 15.0/55-17 2620 2620 2790

500/50-17 2650 2650 2900

500/55-20 - 2660 Running -

2800 Braking

Permissible weights see information listed on the type plate

Track width Track width

Tyres 15.0/55-17/10 PR 2150

500/50-17/10 PR 2200 2400

500/55-20/12 PR 2200

Length approx. 4700

Height approx. 3150 Standard tyres

Pick-up width 2150

Bale Diameter approx. 1250 - 1500

dimensions Width approx. 1200

Power requirement approx. 40 kW (55 PS)

Drive speed (PTO shaft) 540 r.p.m.

Maximum permissible operating max. 200 bar

pressure of hydraulic system min. 150 bar

Minimum oil quality Öl ISO VG 46

max. oil temperature 80° C

Delivery rate hydraulics min. 30 l/min

max. 60 l/min

el. connections Lighting 12 Volt – 7-pole connector

Operation 12 Volt - 3-pole connector (DIN 9680)

Twine Open air storage synthetic twine 400 - 600 m/kg

Indoor storage sisal twine 150 - 300 m/kg

Net Width maximum 1300 mm

Sleeve length 1250 - 1330 mm

Sleeve diameter ø 75 - 80 mm

Roll diameter max. 310 mm

Overload protection (PTO shaft)

540 r.p.m.

Friction clutch 1450 Nm –

Cam-type cut-out clutch 1500 Nm 1950 Nm1950 Nm (17 blades)

2300 Nm (26 blades)

I - 5

General Aspects

1.2.10 Technical Data - COMPRIMA V 150 / COMPRIMA V 150 XC

Type COMPRIMA V 1501 COMPRIMA V 150 XC

(without cutting system) (with cutting system)

Axle single axle single axle tandem axle

Width approx 15.0/55-17 2610 2610 2790

500/50-17 2660 2660 2895

500/55-20 2660 Running 2660 Running -

2800 Braking 2800 Braking

600/55-22,5 - 2930 -

Permissible weights see information listed on the type plate

Track width Track width

Tyres 15.0/55-17/10 PR 2150

500/50-17/10 PR 2200 2400

500/55-20/12 PR 2200

Length approx. 4995

With bale ejector 5450

Height approx. 2990 Standard tyres

Pick-up width 2150

Bale Diameter approx. 900 - 1500

dimensions Width approx. 1200

Power requirement approx. 36 kW (50 PS)

Drive speed (PTO shaft) 540 r.p.m.

Maximum permissible operating min. 165 bar

pressure of hydraulic system max. 200 bar

Minimum oil quality Öl ISO VG 46

max. oil temperature 80° C

Delivery rate hydraulics min. 30 l/min

max. 60 l/min

el. connections Lighting 12 Volt – 7-pole connector

Operation 12 Volt - 3-pole connector (DIN 9680)

Twine Open air storage synthetic twine 400 - 600 m/kg

Indoor storage sisal twine 150 - 300 m/kg

Net Width maximum 1300 mm

Sleeve length 1250 - 1330 mm

Sleeve diameter ø 75 - 80 mm

Roll diameter max. 310 mm

Overload protection (PTO shaft)

540 r.p.m

Friction clutch 1450 Nm –

Cam-type cut-out clutch 1500 Nm 1950 Nm1950 Nm (17 blades)

2300 Nm (26 blades)

.

I - 6

General Aspects

1.2.11 Technical Data - COMPRIMA V 180 / COMPRIMA V 180 XC

Type COMPRIMA V 180 COMPRIMA V 180 XC

(without cutting system) (with cutting system)

Axle single axle single axle tandem axle

Width approx 15.0/55-17 2610 2610 2790

500/50-17 2660 2660 2895

500/55-20 2660 Running 2660 Running -

2800 Braking 2800 Braking

600/50-22,5 - 2930 -

Permissible weights see information listed on the type plate

Track width Track width

Tyres 15.0/55-17/10 PR 2150

500/50-17/10 PR 2200 2400

500/55-20/12 PR 2200

Length approx. 5295

With bale ejector 5750

Height approx. 3150 Standard tyres

Pick-up width 2150

Bale Diameter approx. 900 - 1800

dimensions Width approx. 1200

Power requirement approx. 40 kW (55 PS)

Drive speed (PTO shaft) 540 r.p.m.

Maximum permissible operating min. 165 bar

pressure of hydraulic system max. 200 bar

Minimum oil quality Öl ISO VG 46

max. oil temperature 80° C

Delivery rate hydraulics min. 30 l/min

max. 60 l/min

el. connections Lighting 12 Volt – 7-pole connector

Operation 12 Volt - 3-pole connector (DIN 9680)

Twine Open air storage synthetic twine 400 - 600 m/kg

Indoor storage sisal twine 150 - 300 m/kg

Net Width maximum 1300 mm

Sleeve length 1250 - 1330 mm

Sleeve diameter ø 75 - 80 mm

Roll diameter max. 310 mm (3000 m roll)

Overload protection (PTO shaft)

Friction clutch 1450 Nm –

Cam-type cut-out clutch 1300 Nm 1950 Nm1950 Nm (17 blades)

2300 NM (26 blades)

540 r.p.m.

II - 1

Safety

2 Safety

2.1 Identifying important Informati-

on in the Operating Instructions

The safety instructions in these operating instructions

that in the case of non-compliance can give rise to

danger for persons are identified with the general

danger symbol:

Safety sign in accordance with DIN 4844 - W9

General function instructions are indicated as follows:

2.2 Safety Instructions and

Accident Prevention Regulati-

ons

2.2.1Personnel Qualification and Training

Persons who use, service or repair the round baler

must be trained in its use and instructed as to the

risks connected with its operation. The operator must

define spheres of responsibility and monitoring of

personnel. Should personnel lack the required

knowledge they must receive the required training

and instruction. The operator must ensure that the

contents of these operating instructions have been

fully understood by personnel.

Repair work not described in these operating

instructions should be completed by authorised

service centres only.

2.2.2Dangers in the Case of Non-

Compliance with the Safety

iInstructions

Failure to follow the safety instructions could result in

personal injury and environmental hazards as well as

damage to the machine. If the safety instructions are

not respected, this could result in the forfeiture of any

claims for damages.

Failure to follow the safety instructions could result,

for example, in the following hazards:

– danger of persons due to not protected working

areas

– breakdown of important machine functions

– failure of prescribed methods for repair and

maintenance

– risk to persons due to mechanical and chemical

effects

– damage to the environment due to leaking

hydraulic oil

2.2.3Safety-Conscious Working

Follow the safety instructions included in these

operating instructions, existing accident prevention

rules and any internal work, operating and safety

rules set out by the operator.

The safety and accident prevention regulations of the

responsible professional associations are binding.

The safety instructions provided by the vehicle

manufacturer should also be observed.

Instructions which are attached to the machine need

to be followed and kept fully legible.

II - 2

Safety

Observe the applicable traffic laws when using public

roads (for example, in Germany, the Road Traffic

Type Approval Law and Road Traffic Law).

2.2.4Safety Instructions and Accident

Prevention Regulations

1. Please follow all generally applicable safety and

accident prevention regulations in addition to the

safety instructions contained in these operating

instructions!

2. The attached warning and safety signs provide

important information for safe operation. Pay

attention to these for your own safety!

3. When using public roads, make sure to observe

the applicable traffic regulations!

4. Make sure that you are familiar with all

equipment and controls as well as with their

functions before you begin working with the

machine. It is too

late to learn this when you are operating the

machine!

5. The user should wear tight fitting clothes. Avoid

wearing loose or baggy clothing.

6. Keep the machine clean to prevent the danger of

fire!

7. Before starting or moving the machine, make

certain that nobody is in the vicinity of the

machine! (Watch for children!) Make sure that

you have a clear view!

8. Carrying passengers during operation and

transport on the working implement is not

permitted.

9. Attach implements correctly! Attach and secure

implements to specified devices only!

10. When attaching or detaching implements, place

the supporting devices in the correct positions!

11. Use extreme caution when attaching or

detaching implements onto or from the tractor!

12. Always attach ballast weights properly to the

fixing points provided!

13. Observe permitted axle loads, gross weight and

transport dimensions!

14. Check and attach transport equipment, such as

lighting, warning devices and protective

equipment!

15. Actuating mechanisms (cables, chains, linkages

etc.) for remote controlled devices must be

positioned in such a way that no movements are

unintentionally triggered at any transport or

working positions.

16. Ensure that implements are in the prescribed

condition for on-road travel and lock them in

place according to the manufacturer’s

instructions!

17. Never leave the driver’s seat when the vehicle is

moving!

18. Always drive at the correct speed for the

prevailing driving conditions! Avoid sudden

changes in direction when travelling uphill or

downhill or across a gradient!

19. Hitched implements and ballast weights effect

the driving, steering and braking response of the

machine. Make sure that you are able to brake

and steer the machine as required!

20. Take into account the extension radius and/or

inertia of an implement when turning corners!

21. Start up implements only when all protective

devices have been attached and set in the

required position!

22. Keep clear of the working range of the machine

at all times!

23. Do not stand within the turning and slewing range

of the implement!

24. Never operate the hydraulic folding frames if

anyone is inside the slewing range!

25. Parts operated by external power (e.g.

hydraulics) can cause crushing and shearing

injuries!

26. Before leaving the tractor, lower the implement

onto the ground, switch off the engine and

remove the ignition key!

27. No one should stand between the tractor and the

implement unless the vehicle has been secured

against rolling by the parking brake and/or wheel

chocks!

II - 3

Safety

2.2.5Hitched Implements

1. Secure implements against rolling.

2. Observe the maximum supported load on the

trailer coupling, swing drawbar or hitch!

3. If a drawbar coupling is used, make certain that

there is enough play at the coupling point!

2.2.6PTO Operation

1. Use only PTO shafts specified by the

manufacturer!

2. The guard tube and guard cone of the PTO and

the PTO guard must be attached and in good

working condition (on the implement side, too)!

3. Make sure that the required tube covers are in

place for PTO shafts in transport and working

position!

4. Before installing or detaching PTO shafts,

disengage the PTO, switch off the engine and

remove the ignition key!

5. When using PTO shafts with an overload safety

or free-running coupling which are not shielded

by the guard on the tractor, mount the overload

safety or free-running coupling on the implement

side!

6. Always make sure that the PTO shaft is properly

installed and secured!

7. Attach chains to prevent the PTO shaft guard

from rotating with the shaft!

8. Before engaging the PTO shaft, make sure that

the selected PTO shaft speed of the tractor

matches the permissible implement speed!

9. Before engaging the PTO shaft, make sure that

no one is in the hazard area around the

implement!

10. Never engage the PTO shaft if the engine is

switched off!

11. No one should be in the vicinity of the rotating

PTO shaft when it is in use.

12. Always switch off the PTO shaft when the angle

is too large or the PTO shaft is not required!

13. Caution! The flywheel will continue to rotate for

some time even after the PTO shaft has been

disengaged! Keep clear of the implement during

this time. Do not do any work on the implement

until the machine has come to a complete stand-

still and the flywheel has been secured using the

parking brake.

14. Cleaning, lubricating or adjusting PTO driven

implements or the PTO shaft only with PTO

disengaged, engine turned off and ignition key

withdrawn! Secure the fly-wheel with the parking

brake.

15. Place the disconnected PTO shaft onto the

bracket provided!

16. After detaching the PTO shaft, attach the

protective cover to the PTO shaft end!

17. If damage occurs, correct this immediately

before using the implement!

2.2.7Hydraulic System

1. The hydraulic system is pressurized!

2. When connecting hydraulic cylinders and

engines, make sure that the hydraulic hoses are

connected correctly!

3. When connecting the hydraulic hoses to the

tractor hydraulics, make sure that the hydraulics

of both the tractor and the implement have been

depressurized!

4. In the case of hydraulic connections between

tractor and implement, the coupling sleeves and

plugs should be marked to ensure a proper

connection! If the connections are reversed, the

function will be reversed (e.g. raise/lower) - risk

of accidents!

5. Check the hydraulic hose lines at regular

intervals and replace them if damaged or worn!

The new hoses must fulfill the technical

requirements set by the manufacturer of the

implement!

6. When searching for leaks, use suitable aids to

avoid the risk of injuries!

II - 4

Safety

7. Liquids escaping under high pressure (hydraulic

oil) can penetrate the skin and cause serious

injury! Seek medical help immediately should

injuries occur! Risk of infection!

8. Before working on the hydraulic system, lower

the implement, depressurize the system and

switch off the engine!

2.2.8Tyres

1. When working on the tyres, make sure that the

implement has safely lowered and secured

against rolling (wheel chocks).

2. Installing wheels and tyres requires adequate

knowledge and suitable tools!

3. Repair work on the tyres and wheels should be

done by specially trained personnel using

appropriate installation tools only!

4. Check tyre pressure regularly! Inflate the tyres

to the recommended pressures!

2.2.9Maintenance

1. Always make certain that the drive and the

engine are switched off before doing any repairs,

maintenance or cleaning!

- Remove the ignition key! Secure the flywheel

with the parking brake.

2. Regularly check that nuts and bolts are properly

seated and tighten if necessary!

3. When doing maintenance work to a raised

implement, always use suitable means to secure

it against falling.

4. When replacing working tools with cutting edges,

use suitable tools and gloves!

5. Dispose of oils, greases and filters according

to regulations!

6. Always disconnect the power supply before

working on the electrical system!

7. If protective devices and guards are subject to

wear, check them regularly and replace them in

good time!

8. When doing electrical welding on the

tractor and attached implements, disconnect the

alternator and battery cables!

9. Replacement parts must at least comply with the

technical requirements set by the manufacturer

of the implements!

This is ensured by using genuine KRONE

replacement parts!

10. Only use nitrogen for filling pneumatic

accumulators - Risk of explosion!

2.2.10 Unauthorised Modifications and

Spare Parts Production

Modifications to the machine are permitted only with

the prior approval of the manufacturer. Genuine

replacement parts and accessories authorized by the

manufacturer ensure safe use. Use of other parts

may void liability for damage which results.

2.2.11 Prohibited Modes of Operation

The operational safety of the machine is guaranteed

only if it is used for its intended purpose in

accordance with the General Aspects chapter of the

operating instructions. The limit values listed in the

data charts should not be exceeded under any

circumstances.

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Krone Comprima V 180 Original Operating Manual

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Krone Comprima V 180 Original Operating Manual

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