Krone COMPRIMA CF 155 (XC) / CV 150 (XC) Operating instructions

Brand: Krone

Model: COMPRIMA CF 155 (XC) / CV 150 (XC)

Type: Operating instructions

Combination baler and wrapper

COMPRIMA CF 155 XC

COMPRIMA CV 150 XC

Operating manual

150 000 046 03 EN

(from machine no. 735 600)

Dear Customer:

You have now received operating instructions for the KRONE

product which you have purchased.

These operating instructions contain important information for

the proper use and safe operation of the machine.

If these operating instructions should for any reason become

wholly or partially unusable, you can obtain replacement

operating instructions for your machine by stating the number

given on the other side.

declare in our sole responsibility that the product

to which this declaration refers corresponds to the relevant basic safety and health

requirements of the EC Directive 98/37/EC.

EC Declaration of Conformity

corresponding to the EC Directive 98/37/EC

Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Str. 10, D-48480 Spelle

Krone combination baler and wrapper

Models: COMPRIMA CF 155 XC; COMPRIMA CV 150 XC

Spelle, 01.04.2007

(Dr.-Ing. Josef Horstmann, Managing Director)

(ppa. Dr.-Ing. Klaus Martensen, Director of Design and Development)

Contents

1 General Information .......................................................................... I - 1

1.1 Designated Purpose ................................................................................................ I - 1

1.2 Technical Data.........................................................................................................I - 1

1.2.1 General Information ................................................................................................. I - 1

1.2.2 Manufacturer's Address ........................................................................................... I - 1

1.2.3 Certification ............................................................................................................. I - 1

1.2.4 Identification ............................................................................................................ I - 1

1.2.5 Data Required for

Inquiries and Orders ................................................................................................ I - 1

1.2.6 Designated Use....................................................................................................... I - 2

1.2.7 General Technical Data ........................................................................................... I - 2

1.2.8 Typ COMPRIMA CF 155 XC Technical Data (all dimensions in mm) ...................... I - 3

1.2.9 COMPRIMA CV 150 XC Technical Data (all dimensions in mm) ............................ I - 4

2 Safety................................................................................................. II - 1

2.1 Identifying Safety Instructions in the Operating Manual .......................................... II - 1

2.2 Safety Instructions and Accident Prevention Regulations ...................................... II - 1

2.2.1 Personnel Qualification and Training ..................................................................... II - 1

2.2.2 Failure to Follow the Safety Instructions ................................................................. II - 1

2.2.3 Working in a Safety Conscious Manner ................................................................. II - 1

2.2.4 Safety Instructions and Accident Prevention Regulations ...................................... II - 2

2.2.5 Trailer Implements .................................................................................................. II - 3

2.2.6 Power Take-Off Operation ....................................................................................... II - 3

2.2.7 Hydraulic System ................................................................................................... II - 3

2.2.8 Tyres ....................................................................................................................... II - 4

2.2.9 Maintenance ........................................................................................................... II - 4

2.2.10 Unauthorized Modification and Manufacture of Replacement Parts ....................... II - 4

2.2.11 Prohibited Modes of Operation ............................................................................... II - 4

2.3 Introduction ............................................................................................................. II - 5

2.3.1 Location of Safety Decals on the Machine

(COMPRIMA F 155 XC; COMPRIMA CV 150 XC) ................................................. II - 5

2.3.2 Location of General Information Labels on the Machine

(COMPRIMA F 155 XC; COMPRIMA CV 150 XC) ............................................... II - 10

2.3.3 Safety equipment.................................................................................................. II - 12

3 Before and After Use ...................................................................... III - 1

3.1 Commissioning ..................................................................................................... III - 1

3.2 Hitching ................................................................................................................. III - 2

3.2.1 Connecting the Hydraulic Hoses ........................................................................... III - 2

3.2.2 Cardan shaft .......................................................................................................... III - 2

3.2.3 Electric Supply ...................................................................................................... III - 3

3.2.4 Use Safety Chain .................................................................................................. III - 3

3.2.5 Compressed Air Connections for the Compressed Air Brake ................................ III - 3

3.2.6 Hydraulic brake (export) ........................................................................................ III - 4

3.2.7 Net brake ............................................................................................................... III - 4

Contents

3.2.8 Running-in Period ................................................................................................. III - 5

3.3 Road Driving ......................................................................................................... III - 6

3.3.1 Jack stand ............................................................................................................. III - 6

3.3.2 Lights ..................................................................................................................... III - 6

3.3.3 Rubber cloth .......................................................................................................... III - 7

3.3.4 Wrapping arms ...................................................................................................... III - 7

3.4 Unhitching ............................................................................................................. III - 8

3.4.1 Set the jack stand in the support position .............................................................. III - 8

4 Use ................................................................................................... IV - 1

4.1 Adjustments Before Starting Work ........................................................................ IV - 1

4.2 Forward Speed and PTO Speed .......................................................................... IV - 2

4.3 Filling the Bale Chamber...................................................................................... IV - 2

4.4 Bale binding, wrapping and ejecting .................................................................... IV - 3

4.5 Before pressing

(COMPRIMA CV 150 XC) .................................................................................... IV - 3

4.6 After pressing

(COMPRIMA CV 150 XC) .................................................................................... IV - 4

4.7 Overload Protection of the Pick-up ....................................................................... IV - 4

4.7.1 Drive chain for wide pick-up with cam-type .......................................................... IV - 4

4.8 Swinging Table ..................................................................................................... IV - 4

5 Basic Settings and Operation ........................................................ V -1

5.1 Special Safety Instructions ..................................................................................... V -1

5.2 Pick-up ................................................................................................................... V -1

5.2.1 Roll-type crop guard (Special Equipment) .............................................................. V -1

5.2.2 Bearing Pressure Relief of the Pick-up................................................................... V -2

5.3 Cutting System ....................................................................................................... V -3

5.3.1 Special Safety Instructions ..................................................................................... V -3

5.3.2 General Aspects ..................................................................................................... V -3

5.3.3 Adjusting the Cutting Length .................................................................................. V -3

5.3.4 Clogging of the Cutting System .............................................................................. V -5

5.3.5 Changing Cutters ................................................................................................... V -6

5.4 Bale density............................................................................................................ V -8

5.5 Setting the Bale Diameter (COMPRIMA CF 155 XC) ............................................. V -8

5.6 Compression pressure setting

(COMPRIMA CV 150 XC) ...................................................................................... V -9

5.7 Net Wrapping........................................................................................................ V -10

5.7.1 Special Safety Instructions ................................................................................... V -10

5.7.2 Components ......................................................................................................... V -10

5.7.3 General Aspects ................................................................................................... V -10

5.7.4 Inserting the Netting Roll ...................................................................................... V -11

5.7.5 Feed the net ......................................................................................................... V -12

5.7.5 Setting the Net Brake ........................................................................................... V -12

5.7.6 Adjusting the Cut-off Position ............................................................................... V -13

5.7.7 Adjusting the Feed Position .................................................................................. V -14

5.7.8 Tying position ....................................................................................................... V -14

5.7.9 Setting the Number of Net Winds.......................................................................... V -15

5.8 Adjusting soft core

(COMPRIMA CV 150 XC) .................................................................................... V -15

5.9 Placing the baler into service again...................................................................... V -16

Contents

5.10 Central Chain Lubrication (Special Equipment) ................................................... V -16

5.10.1 Oil flow rate setting (cam pump) ........................................................................... V -17

5.10.2 "Central chain lubrication" diagram ...................................................................... V -18

5.11 Bale Wrapper........................................................................................................ V -20

5.11.1 Special Safety Instructions ................................................................................... V -20

5.11.2 Components (COMPRIMA CF 155 XC) ............................................................... V -20

5.11.3 Components (COMPRIMA CV 150 XC) ............................................................... V -21

5.11.4 General Information .............................................................................................. V -22

5.11.5 Inserting the Foil................................................................................................... V -23

5.11.6 Adjusting the sheet brake ..................................................................................... V -26

5.11.7 Adjusting the Degree of Prestretching .................................................................. V -26

5.11.8 Gear on Swing Table ............................................................................................ V -27

6 Comfort Control Unit ...................................................................... VI -1

6.1 General Description .............................................................................................. VI -1

6.2 Mounting ............................................................................................................... VI -2

6.3 Control Unit ........................................................................................................... VI -3

6.4 Operational Readiness .......................................................................................... VI -4

6.5 Basic Screen ......................................................................................................... VI -5

6.5.1 Softkeys ................................................................................................................. VI -5

6.5.2 Settings display ..................................................................................................... VI -6

6.5.3 Display in the main window ................................................................................... VI -7

6.6 Menu Level .......................................................................................................... VI -10

6.6.1 Bringing up a Menu Level.................................................................................... VI -11

6.6.2 Main menu 1 "Settings" ....................................................................................... VI -11

6.6.3 Menu 1-1 "Contrast" ............................................................................................ VI -12

6.6.4 Menu 1-2 "Baler setting" ...................................................................................... VI -13

6.6.4.1 Sub-menu 1-2-1 "Bale diameter" (COMPRIMA CF 155 XC) ............................... VI -14

6.6.3.2 Sub-menu 1-2-3 "Number of net wrappings" ....................................................... VI -15

6.6.4.3 Sub-menu 1-2-4 "Sensitivity of direction display" (CF 155) ................................. VI -16

6.6.4.4 Sub-menu 1-2-5 "Pre-signalling" ......................................................................... VI -17

6.6.4.5 Sub-menu 1-2-6 "Filling Correction ..................................................................... VI -18

6.6.4.6 Sub-menu 1-2-9 „Tying start pulses“ .................................................................... VI -19

6.6.5 Menu 1-3 "Wrapper setting" ................................................................................. VI -20

6.6.5.1 Sub-menu 1-3-1 "Number of layers" .................................................................... VI -21

6.6.5.2 Sub-menu 1-3-2 "Number of winds" .................................................................... VI -22

6.6.5.3 Sub-menu 1-3-3 "Type of operation for wrapper" ................................................. VI -23

6.6.5.4 Sub-menu 1-3-4 "Type of operation for swivel table" ........................................... VI -24

6.6.5.5 Sub-menu 1-3-5 "Sheet width" ............................................................................ VI -25

6.6.5.6 Sub-menu 1-3-6 "Sheet tear monitoring" ............................................................. VI -26

6.7 Main Menu 2 "Counters"...................................................................................... VI -28

6.7.1 Menu 2-1 "Customer counter" ............................................................................. VI -28

6.7.2 Menu 2-2 "Total bale counter" ............................................................................. VI -30

6.8 Main menu 3 "Manual operation" ........................................................................ VI -31

6.8.1 Menu 3-1 "Manual operation wrapper" ................................................................ VI -31

6.8.2 Menu 3-2 "Manual operation baler" ..................................................................... VI -35

6.8.3 Error messages and general status message manual operation ......................... VI -39

6.9 Main menu 4 "Service" ........................................................................................ VI -40

6.9.1 Menu 4-2 "Manual sensor test" ............................................................................ VI -41

6.9.2 Menu 4-4 "Manual actuator test" .......................................................................... VI -47

Contents

6.9.3 Menu 4-8 "Diagnostics" ....................................................................................... VI -50

6.9.4 Menu 4-9 "Manual operation without confirmation prompt" ................................. VI -51

6.10 Main Menu 5 "Info" .............................................................................................. VI -52

6.11 Main Menu 6 "Technician" ................................................................................... VI -52

6.12 Messages ............................................................................................................ VI -53

6.12.1 Query message for bale chamber ........................................................................ VI -53

6.12.2 Query message for manual operation.................................................................. VI -53

6.12.3 Query Message – Repeat Wrapping.................................................................... VI -53

6.12.3 Bale chamber information messages .................................................................. VI -54

6.13 Alarm Messages .................................................................................................. VI -56

6.13.1 Warnings and Messages ..................................................................................... VI -56

6.13.2 Prompts ............................................................................................................... VI -58

6.13.3 Physical alarm messages.................................................................................... VI -59

6.13.4 General alarm messages .................................................................................... VI -61

6.13.5 Acoustic warnings ............................................................................................... VI -61

7 This section has been left blank deliberately!! .......................... VII -1

8 This section has been left blank deliberately!! ......................... VIII -1

9 Maintenance .................................................................................... IX -1

9.1 Adjustments........................................................................................................... IX -1

9.1.1 Special Safety Instructions .................................................................................... IX -1

9.1.2 Adjusting the Scraper Bar In Relation to the Upper Spiral Roller .......................... IX -1

9.1.3 Assembling additional bars on the starter roller .................................................... IX -1

9.2 Position of the Sensors (right side of the machine) ............................................... IX -2

9.2.1 Position of the Sensors (Left side of the machine ) ............................................... IX -3

9.2.2 Position of the Sensors (rear side of the machine) ................................................ IX -4

9.2.3 Adjusting the sensors ............................................................................................ IX -5

9.3 Maintenance Tasks ................................................................................................ IX -6

9.3.1 Special Safety Instructions .................................................................................... IX -6

9.3.2 General Information ............................................................................................... IX -6

9.3.3 Maintenance at specified intervals ........................................................................ IX -7

9.3.4 Checking the brake settings .................................................................................. IX -7

9.3.5 Setting the cam brake ............................................................................................ IX -7

9.3.6 Single axle - hydraulic brake system ..................................................................... IX -8

9.3.7 Tandem axle ........................................................................................................ IX -11

9.3.8 Tyres .................................................................................................................... IX -12

9.3.9 Tyre air pressure .................................................................................................. IX -12

9.3.10 Drawbar............................................................................................................... IX -13

9.3.11 Required Quantities and Lubricant Designations for Gearboxes ......................... IX -13

9.3.12 Oil level check and oil change intervals (gearboxes) .......................................... IX -13

9.3.13 Main gearbox ....................................................................................................... IX -13

9.3.14 Slip-on gear ......................................................................................................... IX -14

9.4 Drive Chains ....................................................................................................... IX -14

9.4.1 Special Safety Instructions .................................................................................. IX -14

9.4.2 General Information ............................................................................................. IX -14

9.4.3 Tensioning the Drive Chains ............................................................................... IX -15

Contents

9.4.3.1 Front Floor Conveyor Drive ................................................................................. IX -15

9.4.3.2 Rear Floor Conveyor Drive

(COMPPRIMA CV 150 XC) ................................................................................. IX -15

9.4.3.3 Roller Drive ......................................................................................................... IX -16

9.4.3.4 Cutting Roller ...................................................................................................... IX -17

9.4.4 Pick-up ................................................................................................................ IX -18

9.4.4.1 Main Pick-up Drive / Pick-up Drive ...................................................................... IX -18

9.4.4.2 Left Auger Conveyor Drive .................................................................................. IX -18

9.5 Hydraulic System ................................................................................................ IX -19

9.5.1 Special Safety Instructions .................................................................................. IX -19

9.5.2 General Information ............................................................................................. IX -19

9.5.3 Solenoid Valves................................................................................................... IX -20

9.5.4 Replacing the Hydraulic Fluid Filter .................................................................... IX -20

9.6 On-Board Hydraulic System ................................................................................ IX -21

9.6.1 Emergency manual operation ............................................................................. IX -22

9.6.2 Examples of emergency manual operation ......................................................... IX -22

9.6.3 Hydraulic Tank ..................................................................................................... IX -23

9.6.4 Hydraulic filter ..................................................................................................... IX -23

9.6.5 Hydraulic Circuit Diagram ................................................................................... IX -24

9.7 Drawbar Ring Hitch ............................................................................................. IX -26

9.8 Sharpen Cutting System Blades ......................................................................... IX -26

9.9 Maintaining the Compressed Air Brake System (Special Equipment) ................. IX -26

9.9.1 Service Line Hose Couplers (Non-Reversible) ................................................... IX -26

9.9.2 Air Filter for Piping ............................................................................................... IX -27

9.9.3 Compressed Air Reservoir .................................................................................. IX -27

9.9.4 Drain Valve (Manually Operated)......................................................................... IX -27

9.10 Lubrication........................................................................................................... IX -28

9.10.1 Special Safety Instructions .................................................................................. IX -28

9.10.2 PTO Shaft ............................................................................................................ IX -28

9.10.3 Lubricating Points ................................................................................................ IX -29

9.10.4 Chain Lubrication If Round Baler Is Not Equipped With Central Lubrication ....... IX -30

10 Winter Storage................................................................................. X - 1

10.1 Special Safety Instructions .................................................................................... X - 1

10.2 General Information ............................................................................................... X - 1

11 Return to Service ............................................................................ XI -1

11.1 General Information ............................................................................................... XI -1

12 Faults – Causes and Remedy ...................................................... XII -1

12.1 Special Safety Instructions ................................................................................... XII -1

12.2 General Faults, Causes and Remedy................................................................... XII -1

12.3 Faults, Causes and Remedy in the Central Chain Lubrication Device ................. XII -4

12.4 Faults, Causes and Remedy in the Central Chain Lubrication Device ................. XII -5

12.5 Error Messages for the Comfort Controls ............................................................. XII -5

Contents

A1 Commissioning ................................................................................ A -1

A1.1 Preparing for Commissioning ................................................................................. A -1

A1.2 Adjusting Drawbar Height ...................................................................................... A -3

A1.3 Attaching the PTO Shaft ......................................................................................... A -4

A1.3.1 Length Adjustment ................................................................................................. A -4

A1.3.2 Installing the PTO Shaft .......................................................................................... A -5

A1.4 Attaching the Hose Bracket .................................................................................... A -6

A2 Electrical Circuit Diagram ............................................................... A -7

I - 1

General Information

1 General Information

The operating manual contains basic instructions to

be observed when attaching, operating and doing

maintance work. Therefore it is imperative that the

operating personnel have access to and read this

operating manual before putting into operation and

using the implement.

Follow both the general safety instructions contained

in the section on safety and the specific safety

instructions contained in the other sections.

1.1 Designated Purpose

The round baler with integrated wrapping machine of

the type COMPRIMA CF 155 XC and COMPRIMA CV

150 XC are collecting balers with variable bale

chamber. They cut, compact and bind agricultural

baling material into round bales. These bales can then

be wrapped in foil or, if required, also be ejected

without foil wrapping directly after the baling process.

The standard round balers are equipped with a net

wrapping mechanism.

1.2 Technical Data

1.2.1General Information

This operating manual is valid for the

COMPRIMA CF 155 XC;

COMPRIMA CV 150 XC

round balers.

1.2.2 Manufacturer's Address

Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Straße 10

D-48480 Spelle (Germany)

Telephone: (49) 0 59 77/935-0

Fax: (49) 0 59 77/935-339

E-mail: [email protected]

1.2.3Certification

EC Declaration of Conformity

corresponding to the EC Directive

See reverse side of title page

1.2.4Identification

Type

Year

Vehicle

ID no.

The entire identification plate re-

presents a legal document and

should not be altered or rendered

illegible!

1.2.5Data Required for

Inquiries and Orders

When making inquiries concerning the machine or

ordering replacement parts, be sure to provide type

designation, vehicle ID number and year of manu-

facture.

We recommend that these details be entered in the

above boxes so that they are readily available.

Genuine replacement parts and

accessories authorized by the

manufacturer help ensure safety.

Use of other parts may void liability

for damage which results.

The machine data are listed on the identification plate

(1). This is located on the inside right of the machine

near the net brake.

Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Str. 10 D-48480 Spelle

Made in

Germany

I - 2

General Information

1.2.6 Designated Use

The Typ COMPRIMA CF 155 XC and COMPRIMA CV

150 XC round baler are designed for standard agricultural

use only (intended use).

Any use of the machine for other purposes is deemed

not to be in accordance with intended use. The

manufacturer bears no responsibility for any resulting

damage - such use is entirely at the operator's risk.

Operation in accordance with intended use also includes

observing the operating, maintenance and service

instructions specified by the manufacturer.

Permissible baling material:

Grass fodder such as hay, straw and silage.

The collection and baling of other

materials is permitted only with the

prior approval of the manufacturer.

Swath form unloading of the baling

material and automatic lifting by the

pick-up are considered basic

prerequisites in any case though.

1.2.7 General Technical Data

• On-road driving is permitted with empty bale chamber

and empty wrapping table only.

• Switch off the comfort controls during road driving!

• Permissible top speed: 40 km/h

• Follow the conditions contained in the operating

permit!

• When operating the baler in the field, a total weight of

6000 kg and a supporting load of 600 kg (on the ring

hitch) should not be exceeded.

I - 3

General Information

1.2.8 Typ COMPRIMA CF 155 XC Technical Data (all dimensions in mm)

Axle tandem axle

(axle-base 1100)

Approx. width 2990

(depending on the tyres)

Permissible weights see information on the identification plate

Track width 2455

Tyres 500/50-17/10PR or

500/55-20/12PR

Length 6578

Height 3410

Pick-up width (DIN) 2150

Bale dimensions approx. diameter 1250 - 1500

approx. width 1200

Power requirement approx. 51 kW (70 hp)

Drive speed (PTO shaft) 540 r.p.m.

Max. permissible operating pressure of the hydraulic system 200 bar

Electric supply lighting 12 Volt - 7 pin plug (DIN)

operation 12 Volt - 3 pin plug (DIN)

Net width maximum 1300

sleeve length 1250 - 1300

sleeve diameter 75 - 80

roll diameter max.310 (3000 m roll)

foil width 750 (500 also possible)

prestretching 50 % or 70 %

sleeve diameter 75 - 80

roll diameter max. 260

Overload protection (cardan shaft)

540 r.p.m. cam-controlled linkage 1950 Nm (17 blade)

2300 Nm (26 blade)

I - 4

General Information

1.2.9 COMPRIMA CV 150 XC Technical Data (all dimensions in mm)

Axle tandem axle

(axle-base 1100)

Approx. width 2990

(depending on the tyres)

Permissible weights see information on the identification plate

Track width 2455

Tyres 500/50-17/10PR or

500/55-20/12PR

Length 7239

Height 3080

Pick-up width (DIN) 2150

Bale dimensions approx. diameter 1000 - 1500

approx. width 1200

Power requirement approx. 51 kW (70 hp)

Drive speed (PTO shaft) 540 r.p.m.

Max. permissible operating pressure of the hydraulic system 200 bar

Electric supply lighting 12 Volt - 7 pin plug (DIN)

operation 12 Volt - 3 pin plug (DIN)

Net width maximum 1300

sleeve length 1250 - 1300

sleeve diameter 75 - 80

roll diameter max.310 (3000m roll)

foil width 2 x 750 (500 also possible)

prestretching 50 % or 70 %

sleeve diameter 75 - 80

roll diameter max. 260

Overload protection (cardan shaft)

540 r.p.m. cam-controlled linkage 1950 Nm (17 blade)

2300 Nm (26 blade)

II - 1

Safety

2 Safety

2.1 Identifying Safety

Instructions in the Operating

Manual

The safety instructions contained in this manual, which

could result in personal injury if not followed, are

identified by the general danger sign:

safety sign in accordance with DIN 4844 - W9

General function instructions are indicated as follows:

2.2 Safety Instructions and

Accident Prevention Regula-

tions

2.2.1Personnel Qualification and Trai-

ning

The round baler must only be used, maintained and

repaired by personnel who are acquainted with the

machine and have been informed of the dangers

involved. The operator must precisely define the areas

of responsibility and competence and monitor the

personnel. Should personnel lack the required know-

ledge they must receive the required training and

instruction. The operator must also ensure that the

contents of this operating manual have been fully

understood by the personnel.

Repair work not described in this operating manual

should be completed by authorized service centers

only.

2.2.2 Failure to Follow the Safety

Instructions

Failure to follow the safety instructions could result in

personal injury and environmental hazards as well as

damage to the machine. Failure to follow the safety

instructions could result in the forfeiture of any claims

for damages.

Failure to follow the safety instructions could, for

example, result in the following hazards:

– risk to persons by failure to secure the working

area

– breakdown of important machine functions

– failure of prescribed methods for repair and

maintenance

– risk to persons due to mechanical and chemical

effects

– damage to the environment due to leaking

hydraulic oil

2.2.3Working in a Safety Conscious

Manner

Follow the safety instructions included in this operating

manual, existing accident prevention rules and any

internal work, operating and safety rules set out by the

operator.

The safety and accident prevention regulations of the

responsible professional associations are binding.

Observe the safety instructions provided by the vehicle

manufacturer.

Instructions which are attached to the machine need to

be followed and kept fully legible.

II - 2

Safety

Observe the applicable traffic laws when using public

roads (for example, in Germany, the Road Traffic Type

Approval Law and Road Traffic Law).

2.2.4 Safety Instructions and Accident

Prevention Regulations

1. Please follow all generally applicable safety and

accident prevention regulations in addition to the

safety instructions contained in this manual!

2. The attached warning and safety signs provide

important information for safe operation. Pay

attention to these for your own safety!

3. When using public roads, make sure to observe

the applicable traffic regulations!

4. Make sure that you are familiar with all equipment

and controls as well as their functions before you

begin working with the machine. It is too late to

learn this when you are operating the machine!

5. The user should wear tight fitting clothes. Avoid

wearing loose or baggy clothing.

6. Keep the machine clean to prevent danger of fire!

7. Before starting or moving the machine, make

certain that nobody is in the vicinity of the

machine! (Watch for children!) Make sure that you

have a clear view!

8. Carrying passengers during operation and

transport on the working implement is not

permitted.

9. Attach implements correctly! Attach and secure

implements to specified devices only!

10. When attaching or removing implements, place

the supporting devices in the correct positions!

11. Use extreme caution when attaching or detaching

implements onto or from the tractor!

12. Always attach ballast weights properly to the fixing

points provided!

13. Observe permitted axle loads, gross weight and

transport dimensions!

14. Check and attach transport equipment such as

lighting, warning devices and any protective

equipment!

15. Actuating mechanisms (cables, chains, linkages

etc.) for remote controlled devices must be

positioned in such a way that no movements are

unintentionally triggered at any transport or

working positions.

16. Ensure that implements are in the prescribed

condition for on-road travel and lock them in place

according to the manufacturer's instructions!

17. Never leave the driver's seat when the vehicle is

moving!

18. Always drive at the correct speed for the pre-

vailing driving conditions! Avoid sudden changes

in direction when travelling uphill or downhill or

across a gradient!

19. Attached implements and ballast weights affect

the driving, steering and braking response of the

machine. Make sure that you are able to brake

and steer the machine as required!

20. Take into account the extension radius and/or

inertia of an implement when turning corners!

21. Start up implements only when all protective

devices have been attached and set in the

required position!

22. Keep clear of the working range of the machine at

all times!

23. Do not stand within the turning and slewing range

of the implement!

24. Never operate the hydraulic folding frames if

anyone is inside the slewing range!

25. Parts operated by external power (e.g. hydraulics)

can cause crushing and shearing injuries!

26. Before leaving the tractor, lower the implement

onto the ground, switch off the engine and remove

the ignition key!

27. No one should stand between the tractor and the

implement unless the vehicle has been secured

against rolling with the handbrake and/or wheel

chocks!

II - 3

Safety

2.2.5 Trailer Implements

1. Secure implements against rolling.

2. Observe the maximum supported load on the

trailer coupling, swing drawbar or hitch!

3. If a drawbar coupling is used, make certain that

there is enough play at the coupling point.

2.2.6 Power Take-Off Operation

1. Use only PTO shafts specified by the

manufacturer!

2. The guard tube and guard cone of the PTO and

the PTO guard must be attached and in good

working condition (on the implement side, too)!

3. Make sure that the required tube covers are in

place for PTO shafts in transport and working

position!

4. Before installing or removing PTO shafts,

disengage the PTO, switch off the engine and

remove the ignition key!

5. When using PTO shafts with an overload safety or

free-running coupling which are not shielded by

the guard on the tractor, mount the overload

safety or free-running coupling on the implement

side!

6. Always make sure that the PTO shaft is properly

installed and secured!

7. Attach chains to prevent the PTO shaft guard

from rotating with the shaft!

8. Before engaging the PTO shaft, make sure that

the selected PTO shaft speed of the tractor

matches the permissible implement speed!

9. Before engaging the PTO shaft, make sure that

no one is in the hazard area around the

implement!

10. Never engage the PTO shaft if the engine is

switched off!

11. No one should be in the vicinity of the rotating

PTO shaft when it is in use.

12. Always switch off PTO shaft when the angle is

too large or the PTO shaft is not required!

13. Caution! The flywheel will continue to rotate for

some time even after the PTO shaft has been

disengaged! Keep clear of the implement during

this time. Do not do any work on the implement

until the machine has come to a complete stand-

still and the flywheel has been secured using the

hand brake.

14. Disengage the PTO shaft, stop the engine and

remove the ignition key before cleaning,

lubricating and adjusting the PTO shaft driven

implements or the PTO shaft! Secure the flywheel

with the hand brake.

15. Place the disconnected PTO shaft onto the

bracket provided!

16. After removing the PTO shaft, attach the

protective cover to the PTO shaft end!

17. If damage occurs, correct this immediately before

using the implement!

2.2.7 Hydraulic System

1. The hydraulic system is pressurized!

2. When connecting hydraulic cylinders and

engines, make sure that the hydraulic hoses are

connected correctly!

3. When connecting the hydraulic hoses to the

tractor hydraulics, make sure that the hydraulics

of both the tractor and the implement have been

depressurized!

4. In the case of hydraulic connections between

tractor and implement the coupling sleeves and

plugs should be marked to ensure a proper

connection! If the connections are switched, the

function will be reversed (e.g. raising/lowering) -

danger of accidents!

5. Check the hydraulic hose lines at regular intervals

and replace them if damaged or worn! The new

hoses must fulfill the technical requirements set

by the manufacturer of the implement!

6. When searching for leaks, use suitable aids to

avoid the risk of injuries!

II - 4

Safety

7. Liquids escaping under high pressure (hydraulic

oil) can penetrate the skin and cause serious

injury! Seek medical help immediately should

injuries occur! Risk of infection!

8. Before working on the hydraulic system, lower the

implement, depressurize the system and switch

off the engine!

2.2.8Tyres

1. When working on the tyres, make sure that the

implement has been safely lowered and secured

against rolling (wheel chocks).

2. Installing wheels and tyres requires adequate

knowledge and suitable tools!

3. Repair work on the tyres and wheels should be

done by specially trained personnel using

appropriate installation tools only!

4. Check tyre pressure regularly! Inflate the tyres to

the recommended pressures!

2.2.9 Maintenance

1. Repair, maintenance and cleaning work as well

as the rectification of malfunctions may only ever

be carried out when the drive is switched off and

the engine is at a standstill!

- Remove the ignition key! Pull the parking brake

for the balancing weight.

2. Regularly check that nuts and bolts are properly

seated and tighten if necessary!

3. When doing maintenance work to a raised

implement, always use suitable means to secure

it against falling.

4. When replacing working tools with cutting edges,

use suitable tools and gloves!

5. Dispose of oils, greases and filters according

to regulations!

6. Always disconnect the power supply before

working on the electrical system!

7. If protective devices and guards are subject to

wear, check them regularly and replace them in

good time!

8. When doing electrical welding on the tractor and

attached implements, disconnect the alternator

and battery cables!

9. Replacement parts must at least comply with the

technical requirements set by the manufacturer of

the implements!

This is guaranteed when using genuine KRONE

replacement parts!

10. Only use nitrogen for filling pneumatic

accumulators - Risk of explosion!

2.2.10 Unauthorized Modification and

Manufacture of Replacement Parts

Modifications to the machine are permitted only with

the prior approval of the manufacturer. Genuine

replacement parts and accessories authorized by the

manufacturer help ensure safety. Use of other parts

may void liability for damage which results.

2.2.11 Prohibited Modes of Operation

The operational safety of the machine is guaranteed

only if it is used for its intended purpose in accordance

with the General Information chapter of the operating

manual. The limit values listed in the data charts

should not be exceeded under any circumstances.

II - 5

Safety

2.3.1 Location of Safety Decals on the Machine

(COMPRIMA CF 155 XC; COMPRIMA CV 150 XC)

right side of the machine

The KRONE round baler is equipped with all required safety devices (protective equipment). Not all potentially

dangerous positions on this implement can be fully secured, as this would be incompatible with full functional

capability. Corresponding danger notices attached to the machine warn against any dangers.

The safety instructions are provided in the form of so-called warning pictograms. Important information on the

location of these safety signs and what they mean is given below!

Familiarize yourself with the meaning of the warning signs. The text printed next to the danger

sign and its location on the machine indicate where specific hazards are located on the

machine.

2.3 Introduction

939 100-4

MAX. 540/min

MAX. 200 bar

Order no. 939 471-1 (1x)

Read and follow the operating

manual and safety

instructions before initial

operation. Do not exceed PTO shaft speed of 540 r.p.m.

The operating pressure of the hydraulic

system must not exceed 200 bar!

Order no. 939 100-4 (1x)

CPN00006

II - 6

Safety

left side of the machine

CPN00007

11 5

11 12

II - 7

Safety

Order no. 939 520-1 (2x)

Danger due to rotating auger.

Order no. 942 002-4 (2x)

Close protective equipment

before starting the machine.

Order no. 939 125-1 (3x)

Do not reach into the danger

area below the wrapping and

binding mechanism. Danger

due to sharp blades!

Follow operating instructions!

Order no. 939 521-1 (2x)

Do not go under the raised

tailgate. Close shut-off tap on

cylinder before doing any

maintenance work in this

area.

Order no. 942 260-2 (3x)

Danger in the slewing range.

Order no. 942 235-0 (4x)

Order no. 939 407-1 (2x)

Never reach into the pick-up

range as long as the tractor

engine is running with

connected PTO shaft.

942 235 0

942 260-2

No one should be

inside the danger

area unless the

lifting cylinder lock is

engaged.

Order no. 942 196-1 (3x)

Never put your hand into a

danger area with a risk of

crushing as long as the parts

are able to move.

II - 8

Safety

CPN00007

11 5

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Krone COMPRIMA CF 155 (XC) / CV 150 (XC) Operating instructions

Krone COMPRIMA CF 155 (XC) / CV 150 (XC) Operating instructions

Krone COMPRIMA CF 155 (XC) / CV 150 (XC) Operating instructions

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