Claas ROLLANT 254 roto cut Operating Instructions Manual

ROLLANT 240

ROLLANT 250 / 250 ROTO CUT

ROLLANT 254 ROTO CUT

ROLLANT 255 ROTO CUT

Operating

instructions

Read and observe safety regulations!

1

Introduction

000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255 1.1.1

Introduction

INTRODUCTION This operating manual for the Rollant 240/250/254/255

round baler (applicable from 72505431/74800011/

75400011/74900011) is primarily intended for the

machine operator; it provides information on the use of

the round baler, including its settings and operation.

Please comply with the guidelines for correct care and

maintenance of your round baler to ensure permanent

availability and a long service life of the round baler.

Have your round baler inspected by your CLAAS

workshop immediately after harvest within the

framework of these winter storage recommendations.

Deficiencies in maintenance or incorrect operation

lead to a drop in performance and result in time losses.

Use the experience and latest knowledge in long stalk

harvest implemented in this round baler by correct

operation and thorough maintenance, and your round

baler will always produce excellent results.

Your CLAAS Service Department

Introduction

1.1.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5

Introduction

2

Contents

000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255 2.1.1

Contents

CONTENTS

1. Introduction

Introduction ............................................................................ 1.1.1

2. Contents

3. General notes

Road traffic ............................................................................ 3.1.1

To be observed especially ..................................................... 3.2.1

Type plate (baler) ............................................................ 3.3.1

Machine serial number .................................................... 3.3.1

4. Safety precautions

Safety precautions ................................................................. 4.1.1

Personal injury may result if these safety precautions

are not followed ............................................................... 4.1.1

Safety signs ..................................................................... 4.1.3

Transporting baler on a public thoroughfare .................... 4.1.3

Transporting baler on a public thoroughfare .......................... 4.1.5

Recommended warning lights ......................................... 4.1.5

Preparing for transport ..................................................... 4.1.5

4.

4. Safety signs

5. Specifications

CLAAS Rollant 240/250/Rollant 250/254/255 RC .................. 5.1.1

Feeder mechanisms ........................................................ 5.1.1

Wrapping unit .................................................................. 5.1.2

Wheels ............................................................................. 5.1.3

Hydraulic system ............................................................. 5.1.3

Required tractor hydraulics .............................................. 5.1.3

Flow rate of hydraulic oil .................................................. 5.1.3

Electrical systems ............................................................ 5.1.3

Weights ............................................................................ 5.1.3

CLAAS Rollant 240/250/Rollant 250/254/255 RC .................. 5.1.4

Dimensions of the round baler ......................................... 5.1.4

CLAAS Rollant 240/250/Rollant 250/254/255 RC .................. 5.1.5

Safety features ....................................................................... 5.1.5

6. Description and function

Transmission of power .................................................... 6.1.1

Pick-up ............................................................................. 6.1.1

Crop guard ....................................................................... 6.1.1

Baffle plate ....................................................................... 6.1.1

Roller crop guard ............................................................. 6.1.1

Cutting unit

(ROLLANT 250/254/255 RC) .......................................... 6.1.1

Rotor backwinding unit

(ROLLANT 240/250/254/255) .......................................... 6.1.2

Hydraulic rotor reverse device

(ROLLANT 254/255 with control panel) ........................... 6.1.2

Hydraulic rotor reverse device from tractor

(ROLLANT 250/254/255) ................................................. 6.1.2

Bale chamber .................................................................. 6.1.2

Wrapping ......................................................................... 6.1.2

Bale discharge ramp ........................................................ 6.1.3

Bale transport .................................................................. 6.1.3

Storage of round bales .................................................... 6.1.3

7. Prior to operation

Check and observe before starting operation ....................... 7.1.1

Attach the baler ..................................................................... 7.2.1

Connecting the universal drive shaft to the baler ............ 7.2.1

Universal drive shaft with taper lock ................................ 7.2.2

Fitting the drive shaft with the CC taper lock ................... 7.2.2

Jack stand ....................................................................... 7.2.2

Before you hitch the baler: .............................................. 7.2.2

Attaching to the swinging drawbar with a safety nut ....... 7.2.3

Attaching to the swinging drawbar with a counter nut ..... 7.2.4

Adjusting the length of the drawbar fork arms ................. 7.2.4

Adjusting the hitch eye .................................................... 7.2.5

Greasing the hitch eye .................................................... 7.2.5

Connecting the universal drive shaft to the tractor

(for swinging drawbar hitching) ....................................... 7.2.6

Shortening the propeller shaft ......................................... 7.2.7

Attaching to the jaw-type hitch with a safety nut

(In Germany only permitted with

type-approved drawbar) .................................................. 7.2.8

Attaching to the jaw-type hitch with a counter nut ........... 7.2.9

Adjusting the drawbar fork arms ..................................... 7.2.9

Adjusting the hitch eye .................................................. 7.2.10

Set up ball head coupling .............................................. 7.2.10

Attaching the universal drive shaft to the tractor

(for top-fitted tow jaw) .................................................... 7.2.11

Electrical systems .................................................................. 7.3.1

Control box ...................................................................... 7.3.1

Standard operation .......................................................... 7.3.1

Control Terminal .............................................................. 7.3.1

Power supply ................................................................... 7.3.2

Machines with lighting equipment ................................... 7.3.2

Hydraulic System .................................................................. 7.4.1

Hydraulic system for standard machines ........................ 7.4.1

Hydraulic system of CLAAS Control Terminal models .... 7.4.2

Before transporting the baler ................................................. 7.5.1

Bale discharge ramp ............................................................. 7.6.1

Installing the bale discharge ............................................ 7.6.1

Ramp setting to signal bale ejection ............................... 7.6.5

8. Setting up the baler

Pick-up .................................................................................. 8.1.1

Pick-up, transport and work positions ............................. 8.1.1

Adjusting the working height of the pick-up

(pick-up without gauge wheels) ....................................... 8.1.1

Adjusting the working height of the pick-up

(pick-up with gauge wheels) ............................................ 8.1.1

Support wheels ............................................................... 8.1.2

Pick-up crop guard .......................................................... 8.1.2

Short crop baffle .............................................................. 8.1.2

Roller crop guard ............................................................. 8.1.3

Adjusting the roller crop guard ........................................ 8.1.4

Adjusting the roller crop guard where there are

problems with the bale material feed .............................. 8.1.5

Driving the baler with the roller crop guard ..................... 8.1.5

Contents

2.1.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5

Contents

Blockage in the roller crop guard ..................................... 8.1.6

Cutting unit

(ROLLANT 250/254/255 RC) ........................................... 8.1.7

Blanking knives ................................................................ 8.1.7

Installing and removing the knives ................................... 8.1.8

Locking the knives ........................................................... 8.1.8

Knife - blanking knife holder (option) ............................... 8.1.8

Hydraulic baling pressure preadjustment ........................ 8.1.9

Adjusting the baling pressure with a pivoting segment .. 8.1.10

Spring tension adjustment ............................................. 8.1.10

Safety lock for the tailgate ............................................. 8.1.11

Ladder

(for baling with net wrapping) ......................................... 8.1.11

Wrapping ................................................................................ 8.2.1

Net wrapping .................................................................... 8.2.1

Inserting the net ............................................................... 8.2.1

ROLLANT 240/250 with twine and net wrapping

(Standard) ........................................................................ 8.2.6

ROLLANT 254/255 with twine and net wrapping

(Standard) ........................................................................ 8.2.7

ROLLANT 254/255 with twine and net wrapping

(High Convenience) ......................................................... 8.2.7

Engaging the drive for net wrapping................................. 8.2.8

Disengaging the twine wrapping drive.............................. 8.2.8

V-belt drive for net wrapping ............................................ 8.2.8

Setting the number of net wraps ...................................... 8.2.9

Double twine wrapping .................................................. 8.2.10

Twine box ...................................................................... 8.2.10

Threading the twine ....................................................... 8.2.10

Threading the twine ROLLANT 240/250/254/255

with standard controls .................................................... 8.2.11

Threading the twine ROLLANT 254/255 with

CLAAS Control Terminal ............................................... 8.2.12

Adjusting the twine wrap on the outer edges

of the bale ...................................................................... 8.2.13

Turn in the twine deflector ............................................. 8.2.13

Engaging the drive for the twine wrapping

mechanism .................................................................... 8.2.13

Disengaging the drive of the net wrapping

mechanism .................................................................... 8.2.14

Setting the number of twine wraps ................................. 8.2.14

Discharging bales without the bale discharge unit.......... 8.2.15

Reel ........................................................................................ 8.3.1

9. Operation

Balers with standard Controls (ROLLANT 240/250) .............. 9.1.1

Automatic twine and net wrapping ................................... 9.1.2

Manual net wrapping ....................................................... 9.1.3

Wrapping ends ................................................................. 9.1.3

Discharging bales ............................................................ 9.1.4

Bale counter ..................................................................... 9.1.5

Switch position with net wrapping .................................... 9.1.5

Switch position with double twine wrapping ..................... 9.1.5

Manual override of automatic wrapping operation ........... 9.1.6

Delay time for automatic net wrapping ............................ 9.1.7

Checking the delay time .................................................. 9.1.7

Setting the delay time ...................................................... 9.1.8

Activate manual net wrapping .......................................... 9.1.9

Blockages .............................................................................. 9.2.1

Cam-type cut-out clutch – universal drive shaft

(optional equipment) ........................................................ 9.2.1

Rotor reverse, manual ..................................................... 9.2.2

Rotor reverse rotation device, hydraulic (from tractor)

(optional fitting for ROLLANT 250/254/255 with rotor

and standard operation) .................................................. 9.2.3

Cutting unit ...................................................................... 9.2.4

Engaging the knives ........................................................ 9.2.4

Disengaging the knives ................................................... 9.2.4

Switch position ................................................................ 9.2.4

Standard operation baling (ROLLANT 254/255) ............. 9.2.5

Starting operation of the round baler ............................... 9.2.6

Automatic wrapping ......................................................... 9.2.7

Binding and ejecting bales .............................................. 9.2.7

Laying down the bales ..................................................... 9.2.8

Bale counter .................................................................... 9.2.8

Round baler with net wrapping ........................................ 9.2.9

Round baler with twine and net wrapping ....................... 9.2.9

Round baler with twine wrapping .................................... 9.2.9

Manual overload of the automatic wrapping .................. 9.2.10

Triggering early wrapping .............................................. 9.2.10

Delaying the wrapping process: .................................... 9.2.10

Setting the delay period to automatic net binding ......... 9.2.11

Cutting device (ROTO CUT) ......................................... 9.2.11

Swashing the knives in .................................................. 9.2.11

Swashing the knives out ................................................ 9.2.12

Adjusting the volume of the audible warning signal ...... 9.2.12

10. Control Terminal

Baling with the high convenience operation

(optional for ROLLANT 254/255) ......................................... 10.1.1

Control terminal - overview ............................................ 10.1.2

Status display ................................................................ 10.1.3

Setting the type of wrapping .......................................... 10.1.4

Start wrapping cycle manually ....................................... 10.1.4

Delay wrapping cycle .................................................... 10.1.4

Pick-up up / down (without floating position) ................. 10.1.4

Pick-up in float position / up .......................................... 10.1.5

Engage / disengage knives ........................................... 10.1.5

Rotor reverse ................................................................. 10.1.5

Open / close tailgate ...................................................... 10.1.6

Job data ............................................................................... 10.2.1

Settings ................................................................................ 10.3.1

Set number of wraps ..................................................... 10.3.1

Call up “User settings” submenu ................................... 10.3.2

Making user settings ..................................................... 10.3.2

Setting the delay time until the start of automatic

or manual wrapping ....................................................... 10.3.3

Engaging / disengaging automatic tailgate

operation ....................................................................... 10.3.4

Manual override of automatic tailgate operation ........... 10.3.4

Recharge pressure ........................................................ 10.3.5

Clean knives .................................................................. 10.3.5

Select language ............................................................. 10.3.6

Bale wrapper ................................................................. 10.3.6

Counter ................................................................................ 10.4.1

Daily and overall counter ............................................... 10.4.1

Reset maintenance display ........................................... 10.4.2

000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255 2.1.3

Contents

Reset daily counter ........................................................ 10.4.2

Special counter .............................................................. 10.4.3

Start special counter ...................................................... 10.4.3

Correct bale count ......................................................... 10.4.4

Reset job ....................................................................... 10.4.4

Fault display ......................................................................... 10.5.1

Error display in text mode .............................................. 10.5.1

Switch off warning signal ............................................... 10.5.2

Delete fault .................................................................... 10.5.2

Application example ............................................................. 10.6.1

11. CLAAS COMMUNICATOR

Overview – CLAAS COMMUNICATOR

(ROLLANT 254/255 optional) .............................................. 11.1.1

Switching on the Claas Communicator .......................... 11.1.2

Overview – Claas Communicator .................................. 11.1.3

Incremental encoder and keys ...................................... 11.1.4

Incremental encoder ...................................................... 11.1.4

Softkeys ......................................................................... 11.1.4

Navigational keys for the menu ..................................... 11.1.4

Main menu ..................................................................... 11.1.5

Application menu ........................................................... 11.1.6

Work functions ............................................................... 11.1.6

Information window in the application menu .................. 11.1.7

Setup menu ................................................................... 11.1.7

Functions in the settings menu ...................................... 11.1.7

Functions with set parameters ....................................... 11.1.7

Counter menu ................................................................ 11.1.8

Main menu ..................................................................... 11.1.8

Display window current job ............................................ 11.1.8

Fault menu ..................................................................... 11.1.9

System information menu .............................................. 11.1.9

Operator settings ................................................................. 11.2.1

Select type of wrapping ................................................. 11.2.1

Setting the number of net windings ............................... 11.2.2

Setting the twine length ................................................. 11.2.2

Setting the delay between end of baling and start

of net wrapping .............................................................. 11.2.3

Setting the automatic opening of the tailgate ................ 11.2.4

Setting the recharging of the baling pressure in

the hydraulic cylinder ..................................................... 11.2.5

Knife cleaning sequence ............................................... 11.2.6

Settings in the counter menu ............................................... 11.3.1

Selecting job orders ....................................................... 11.3.1

Resetting the work record counter ................................. 11.3.1

Resetting the daily counter ............................................ 11.3.2

Resetting the service display ......................................... 11.3.2

Fault display ......................................................................... 11.4.1

Main menu »Service« .......................................................... 11.5.1

Opening the adjustment menu ...................................... 11.5.1

System information menu .............................................. 11.5.2

Image adjustment menu ................................................ 11.5.3

Setting the contrast ........................................................ 11.5.3

Setting the brightness .................................................... 11.5.3

Time and date menu ...................................................... 11.5.4

Setting the time or date ................................................. 11.5.4

Memory management menu .......................................... 11.5.5

Administration of the saved projects .............................. 11.5.5

Reduce conflicts between the baler and the tractor ...... 11.5.6

Language selection menu ............................................. 11.5.7

Setting the language ..................................................... 11.5.7

Aux. menu ..................................................................... 11.5.8

Pre-settings ......................................................................... 11.6.1

Pick-up function ................................................................... 11.6.1

Pick-up .......................................................................... 11.6.1

Activate cutting unit ....................................................... 11.6.2

Checking the position of the cutting unit ....................... 11.6.3

Standard machines: ...................................................... 11.6.3

Cutting unit active .......................................................... 11.6.3

Cutting unit deactivated ................................................. 11.6.3

Recharging the cylinder pressure starting with

the first bale ................................................................... 11.6.4

Process for activating the function starting with

the first bale ................................................................... 11.6.4

Turn rotor back .............................................................. 11.6.5

Baling and wrapping ...................................................... 11.6.6

Automatic twine wrapping ............................................. 11.6.6

Automatic net wrapping ................................................. 11.6.7

Manual wrapping - twine wrapping and net wrapping ... 11.6.8

Bale output .................................................................... 11.6.9

Automatic opening of tailgate ........................................ 11.6.9

Opening the tailgate manually ....................................... 11.6.9

Fault in the bale chute ................................................. 11.6.10

States of the baler ....................................................... 11.6.11

Twine wrapping without recharging the pressure ........ 11.6.11

Net wrapping without recharging the pressure ............ 11.6.13

12. Faults and remedies

Faults, Cause or remedy ..................................................... 12.1.1

Twine wrapping ............................................................. 12.1.1

Net wrapping ................................................................. 12.1.2

13. After using the baler

Unhitching the baler ............................................................ 13.1.1

Wheel chocks ................................................................ 13.1.1

Parking support ............................................................. 13.1.1

Control box .................................................................... 13.1.2

Standard operation ........................................................ 13.1.2

Control panel (ROLLANT 254/255 optional) ................. 13.1.2

Claas Communicator (ROLLANT 254/255 optional) ..... 13.1.3

Removing the hydraulic hoses and cables .................... 13.1.3

Propeller ........................................................................ 13.1.3

Castor gauge wheels (ROLLANT 250/245/255) ........... 13.1.4

14. Maintenance

Important notes on maintenance ......................................... 14.1.1

General notes on maintenance ..................................... 14.1.1

Maintenance and lubricant tables ........................................ 14.2.1

Maintenance table ......................................................... 14.2.1

Lubricants table ............................................................. 14.2.2

Drive system ........................................................................ 14.3.1

Shearing bolt on main drive

(optional for ROLLANT 240/250/254) ........................... 14.3.1

Shear bolt pick-up drive ................................................ 14.3.1

Angle drive gearbox ...................................................... 14.3.2

Adjusting the tension of the drive chains ....................... 14.3.3

Tightening the pick-up drive chain ................................ 14.3.4

Adjusting the chain tightener ......................................... 14.3.4

2.1.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5

Contents

Spring-loaded cylinder for bale-forming roller

drive – tailgate ............................................................... 14.3.5

Spring-loaded cylinder for the bottom bale-forming

roller drive ...................................................................... 14.3.5

Adjusting the spring-loaded cylinder for the front

bale-forming roller drive ................................................. 14.3.5

Adjustment of tension springs ........................................ 14.3.6

Adjusting the tension spring for the net roll tightening

clamp (Adjustment done without net roll) ....................... 14.3.6

Tension spring

(Adjustment done without net roll) ................................. 14.3.6

Adjusting the tension spring for the net brake ............... 14.3.7

Adjusting the pressure springs for the pressure roller ... 14.3.7

Adjusting the tightening device for the net knife ............ 14.3.7

Adjusting the twine tightener .......................................... 14.3.8

Adjusting the twine knife control .................................... 14.3.8

Lubrication system ............................................................... 14.4.1

Automatic chain lubrication ............................................ 14.4.1

Mechanical lubrication of the central chain

(Rollant 254/255 - Option) ............................................. 14.4.2

Overview of the mechanical lubricating pump ............... 14.4.2

Making adjustments to the mechanical

lubricating pump ............................................................ 14.4.2

....................................................................................... 14.4.2

Lubricant ........................................................................ 14.4.3

Bearings to be greased and main lubrication

installation (for ROLLANT 254/255 - optional) ............... 14.4.3

Automatic central lubrication of the bearing

(Rollant 254/255 - Option) ............................................. 14.4.4

Overview ........................................................................ 14.4.4

Adjusting the flow rate ................................................... 14.4.4

Setting the stop on the grease pump ............................. 14.4.5

Filling the grease container ............................................ 14.4.5

Cutting unit ........................................................................... 14.5.1

Adjusting the height of the cutting knives

(ROLLANT 250/254/255 RC) ......................................... 14.5.1

ROLLANT 254/255 - from 75400181/74802194 ............ 14.5.1

Hydraulic oil filter

(machine with filter system) ................................................. 14.6.1

Bleed valve combination with pressure limiting valve .... 14.6.2

Equipment ............................................................................ 14.7.1

Fire extinguisher (Rollant 254/255 optional) .................. 14.7.1

Clean the rollers (Rollant 254/255) ................................ 14.7.1

Tyres .................................................................................... 14.8.1

Check tight fit of wheel nuts ........................................... 14.8.1

Monitoring intervals ........................................................ 14.8.1

Procedure: ..................................................................... 14.8.1

Setting (locking) the bearing clearance ......................... 14.8.1

Proposals for winter storage ................................................ 14.9.1

15. Lubrication plan

Lubricants and notes ............................................................ 15.1.1

16. Index

3

General notes

000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255 3.1.1

General notes

ROAD TRAFFIC The machine operator must always have a copy of

the General Type Approval (ABE) issued by the

Kraftfahrt Bundesamt (KBA) or the individual type

approval and two wheel chocks at hand.

When driving on public roads with the lof working

equipment attached, all duties determined under C

in the copy of the ABE issued by the KBA (§ 18,

para. 5 StVZO) or the duties and notes listed in the

individual type approval must be observed.

Above all, no bale must be in the round baler.

If parts of the baler, the conditions of which are

clearly specified, are later changed or modified in

such a way that their operation will endanger any

other participants in traffic, the type approval will

become invalid and a new type approval must be

applied for. In this case the Iof working equipment

must be presented to the responsible technical

inspection authority for motor vehicles (e.g. TÜV) for

issuing an expertise (§ 19 para. 2 StVZO).

If you are in doubt that this may be the case, please

contact us as the manufacturer.

If the round baler is pulled after a tractor, especially

the following devices have to be connected:

- The cable of the lighting equipment.

- The cable for power supply.

Before starting to drive the condition of:

- the connection between pulling vehicle and baler

- the lighting equipment must be checked.

If the license plate given to the vehicle owner for

one his tractors is concealed when the baler is

hitched up, attach a picture of this plate, including its

lighting, onto the baler.

The local road traffic regulations may differ in

individual countries.

The maximum speed under the road traffic

regulations for the country of operation must be

observed. However, the hitched baler is designed to

travel at a maximum speed of 40 km/h (25 mph). It

is not permissible to exceed that speed.

General notes

3.1.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5

General notes

000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255 3.2.1

General notes

TO BE OBSERVED ESPECIALLY In order to avoid any dangers all information in

these operating instructions must be read and

applied by all persons using, maintaining,

repairing or inspecting this round baler. Read in

particular the section “Concerning safety”.

The use of spare parts, accessories and

attachments not originally supplied by CLAAS

and not tested and approved by CLAAS may

impair design specific characteristics of CLAAS

machines or have a negative effect on their

functionality, thereby impairing the active and/

or passive driving as well as the working safety.

CLAAS does not assume liability for damage

resulting from the use of parts, accessories and

attachments not originally manufactured and

supplied by CLAAS.

Technical data, dimensions and weights are

non-binding. The right for changes in the course

of technical development and errors remains

reserved.

The terms front, rear, right and left always apply

in travel direction.

General notes

3.2.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5

General notes

000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255 3.3.1

General notes

When ordering spare parts or if you have any technical

questions please provide the machine number of the

round baler together with the respective serial number.

This is absolutely necessary in order to avoid wrong

spare parts deliveries.

Type plate (baler)

The identification plate with the machine number is

fastened to the right hand side panel of the machine

above the wheel.

A=Type

B = Year of construction

C = Machine number

D = Permissible total weight

(Fig. 1, 2)

Machine serial number

The machine serial number is also engraved on the

front right of the platform.

(Fig. 3)

1

A B C

D

800001

2

3

General notes

3.3.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5

General notes

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