aoyue SP2000 User manual

Brand: aoyue

Model: SP2000

Type: User manual

Manufacturer:

AOYUETONGYIELECTRONICEQUIPMENTFACTORY

JishuiIndustrialZone,Nantou,ZhongshanCity,

GuangdongProvince,P.R.China

http://www.aoyue.com

SP2000

ThankyouforpurchasingtheAoyueSP2000SolderPot.

Pleasereadthemanualbeforeusingtheunit.

Keepmanualinaccessibleplaceforfuturereference.

Solder Pot

Environment Friendly

This manual is designed to familiarize and instruct the

technician with the proper operation and maintenance

of the equipment. The “Care and Safety Precautions”

section explains the hazards of using any type of soldering

or reworking device. Please read carefully and observe

the guidelines in order to maximize usage and minimize

the risk of injury or accidents .

REPLACEMENT PARTS

Fan Model#

1025X86.220V

1025X86.110V

Crucible with integrated

heating element and

Temperature sensor

Model #

103411

Filter pad Model#

3055D

BASIC TROUBLESHOOTING GUIDE

PROBLEM 4: THE  TEMPERATURE ADJUSTMENT KNOB IS NOT

WORKING

Description:Turningofthetemperaturesettingknobdoesnotalterthe

displayorshowthesettemperaturelevelnordoesthesettemperature

levelchangeswiththeturnoftheknob.

CAUSE&SOLUTION:

Thetemperatureknobmaybedamagedandneedstobereplaced.

Havetheunitservicedbyacertifiedtechnician.

PROBLEM5:DISPLAYSHOWSUNRECOGNIZABLECHARACTERS

SOLUTION: TurnonthemainpowerswitchOffandthenOnagain,if

theproblempersistshavetheunitservicedbyaqualifiedtechnician.

PROBLEM  6:  OTHER  PROBLEMS  NOT  MENTIONED  IN  THIS

DOCUMENT

SOLUTION:Pleasebringtheunittoacertifiedservicestation.

TABLE OF CONTENTS

Product Description …………………………………… 4

Package Inclusion …………………………………… 5

Specifications …………………………………… 6

Functions and Features ……………………………… 7

Safety Precautions …………………………………… 8

Control Panel Guide …………………………………… 9

Operating Guidelines …….…...………….………… 10 — 12

Initial Procedures

Working with the solder pot

Dip soldering

Tinning

Care and Maintenance ……………………………. 13 — 20

Replacing filter pad

Replacing Fan

Removing heating element

Attaching heating element

Basic Troubleshooting Guide ……………………… 21 — 22

Replacement Parts ……….……………………………. 23

PRODUCT DESCRIPTION

TheAoyueSP2000solderpotisahighlydurablegeneralpurpose

industrialsolderpotspeciallymadeforleadfreeapplications.

Ithasapatentedenvironmentfriendlydesignthatefficientlyfilter

solderfumeswhileminimizingunwantedresidue.

Itsceramiccrucibleismadeofhighlydurablematerialthatiswell

suitedforleadfreeprocesses.Whileatthesametimedecreasesresi

dueduetoitsnonmetalliccomposition.

The poisonous fumes generated during the solderingare quickly

exhaustandfilteredawaythussignificantlyreducingbyproductsofthe

solderingprocess.

A microprocessor controlled heater ensures precise temperature

regulationensuringprotectionfrom heatdamagetocomponentsand

overheating.

Finally, the unique, innovative design with bright  digital display

provides precision, safety, and ease of use to match all soldering re

quirements.

BASIC TROUBLESHOOTING GUIDE

PROBLEM1:THEUNITHASNOPOWER

1. CheckiftheunitisswitchedON.

2. Checkthefuse.Replacewiththesametypeiffuseisblown.

3. Checkthepowercordandmakesuretherearenodisconnections.

4. Verifythattheunitisproperlyconnectedtothepowersource.

PROBLEM2:TEMPERATUREDISPLAYSBLINKINGOFF

Description: Uponswitchingon theunit thedisplay momentarily

showsthesettemperaturethenswitchestodisplayablinkingOFF.

CAUSE&SOLUTION:

The thermal sensor may be broken or connection is loose, if

unit has been  recently opened for servicing, it is most probably a

looseconnection.

Reattachthesensorconnectorsecurely.

PROBLEM3:TEMPERATUREISNOTINCREASING

Description: Actual temperature reading is not increasing or de

creasingbasedondesiredlevel.Aconstantdisplayofrelativelylow

temperaturereadingonthedisplaypanel.

CAUSE&SOLUTION:

ThethermalsensormaybeshortedorHeatingelementisdam

aged,ifunithasbeenrecentlyopeneddoublecheckthewiresfor

looseconnectionorshort.

Theheatingelementmaybebrokenandneedstobereplaced.

Refertocareandmaintenancesectionofthisbooklet forinstruction

onhowtoreplaceheatingelementandconnectionissues.

20

Aoyue936 规格

CARE AND MAINTENANCE

8. Reattachthe top andbottom part of the chassis, then reattach

screwsI,J,K,andL.

Left View Right View

9. The unit i s now ready for use. I f unit fails to start up or work

properly after replacement of  heating element please refer to

ourtroubleshootingguidesonthismanual.

Additionalnotes:

Hardenedandcoldsoldermayslideoutentirelyfromthecruciblewhensub‐

jectingtheunittotiltsormovements.Thisisonewayofcleaningthecrucibleof

solder,orwhenachangefromstandardtoleadfreesolderisrequired.

Itisadvisedtoremovethesolderbeforedoinganyservicingormaintenance

ontheequipmentssoasnottoencounteranyaccidents.

IMPORTANT:Whenpouringhotsolderoutofthecrucibleuseheat resis‐

tantglovestotilttheentireunittothesideuntilasteady streamofsolder

flowsout.Alwaysusepropersafetyequipments when handling hot molten

solder.

PACKAGE INCLUSION

PowerCord

Mainunitw ithFilterFan

aoyue

SP2000

Solder pot

FilterPad

PCBHolder

SPECIFICATION

MAIN STATION

Power Input :

availablein110V/220V

Station Dimensions:

265(w)x180(d)x220(h)mm

Weight:

3.8Kg

Power:

600W

Temperature Range:

200°C480°C

Heating Element:

BandStyleHeatingElement

Time to melt full pot 480°C:

20minutes

Capacity:

3Kgs

Crucible internal dimension:

77(w)x77(d)x60(h)mm

Crucible external dimension:

104(w)x104(d)x70(h)mm

SPECIFICATION

CARE AND MAINTENANCE

5. Insertthecruciblewithintegratedheatingelementmoduleback

intothemaintopchassis.

Heat resistant pads

6. AttachscrewsM,N,O,P,andgroundingplateasshownabove.

7. Reattachtheheatingelementswirestotheconnectinggrid,in

sert the tip  of the heating element wires as shownbelow and

retightenthescrewstoensureconnection.

Heating element

wires

Bare metallic contacts

Connecting

grid

Insert the heating elements wire’s tip into the

connecting grid then retighten this two screws.

Retighten

screws to ensure

connection

Connecting grid

Heater Wires

Heater Wires

Temperature

SensorWires

Reattach the Tempera

ture sensor connector

to the main PCB

CARE AND MAINTENANCE

B.AttachingthenewCruciblew/heatingelement

1. Preparethenew cruciblewithintegratedheatingelement.Take

thenewcruciblewithintegratedheatingelementoutofitspack

agingandensurethatallwiresareconnectedfirmlyatthebody

ofthecrucible.

2. Slidethecruciblebackintothecrucibledock

3. Fastentightlyscrewstoholdthecrucibleinafirmgrip.

4. PasstheTemperaturewirethrutheholelocatedatthebottompart

of the top chassis, and the Temperaturesensor wire thru hole lo

cated at each side. Rearrange the heat resistant pads so that the

crucible with heating element would slide in smoothly. Attach the

earthgroundingplatebacktothecenterofthecrucible.

Optional: The bottom plate where the temperature sensor wires passes

thrumayberemovedforeasyinsertionofcrucibleandheatresistantpads.

Reattachthisplateaftertheheatresistantpadsareproperlyinserted.

Fasten screws tightly

Pass Temperature sensor wires thru this

hole

Pass Heating element wires thru

these holes

For 220V pass thru hole 1 &2

For 110V pass thru hole 1 & 3

Note: The Heating element wires are thicker than the tem-

perature sensor wires and are covered in flexible ceramic

beads. The temperature sensor wires have a connecting

head which can easily be attached on to the main board.

1

2

3

7

Aoyue936 规格

FUNCTIONS and FEATURES

● MicroprocessorcontrolledE SDsafeequipment.

● Environmentallyfriendly systemcombiningsmoke filterandsol

derpotinonesophisticatedpackage.

● Digitaldisplayofsetandactualairtemperature,withknobtype

controlforprecisionandeaseofuse.

● Lowresiduecrucibleensuresapuresolder.

● Thecrucible is madeof highly durableceramicwhichcanwith

standtemperaturesofover400°C.

● Integratedsmoke absorber fan with filter pad toefficiently and

effectivelyabsorbandfilterharmfulfumes.

● Compatibilitywithleadfreeprocess.

● Speciallydesignedcasingtopreventspillage.

8

CAUTION:Improperusagecancauseseriousinjurytopersonneland/or

damagetoequipmentandworkarea.Foryourownsafety,pleaseobserve

thefollowingprecautions.

SAFETY PRECAUTIONS

● Checkeachcomponentafteropeningthepackagetomake sure

everythingisingoodcondition.Ifthereareanysuspecteddam

age,donotusetheitemandreporttheissuetoyourvendor.

● Turn OFF the power switch and unplug the device from the

powersourcewhenmovingthedevicefromoneplacetoanother.

● Donotstrikeorsubjectthemainunit(andallitscomponents)to

physicalshock.

● Handlewithcare.

Neverdroporsharplyjolttheunit.

Containsdelicatepartsthatmaybreakiftheunitisdropped.

● Make sure the equipment is always grounded. Always connect

powertoagroundedreceptacle.

● Temperaturemayreachashighas480°CwhenswitchedON.

Donotusethedevicenear flammablegases,paperandotherflamma

blematerials.

Donottouchheatedparts,whichcancausesevereburns.

Donottouchmetallicpartsnearthet ip.

● Disconnecttheplugfromthepowersourceiftheunitwillnotbe

usedforalongperiod.Turnoffpowerduringbreaks,ifpossible.

● Useonlygenuinereplacementparts.

Turnoffandlettheunitcooldownbeforereplacinganypart.

● Solderingprocessproducessmoke,useonwellventilatedplaces.

● Donotaltertheunitinanymanner.

● Do not operate near inflammable, flammable and combustible

materialandchemicals.

● Use proper safety procedureswhen handling equipments of ex

tremelyhottemperatures.

CARE AND MAINTENANCE

6. Loosenthescrewsonthesidesofthecrucibledock.Thiswouldre

leasethegripofthecrucibledockonthecrucible.

7. Loosenthescrewsonthecrucible

clamp.

Separatedcrucibleand

crucibledock

WARNING: Ifheatingelementisfound tobefaultydonotattachto

theunit.Replacecruciblewithanewandworkingheatingelement.

Loosenthesescrewstoseparatethecrucible

withheatingelementfromthecrucibledock

Loosenthesescrewtoreleasethe

crucibleclampfromthecrucible

The Crucible dock can be expanded

a little to allow enough room to

extract the crucible/crucible clamp.

After which the crucible clamp can

be detached from the crucible.

Crucible with integrated

Temperature sensor and

Heating element

Crucible dock

CARE AND MAINTENANCE

3. Loosenscrewonthegridconnectortodetachtheheaterwires.

4. Remove screws M , N , O , P,

andtheearthgroundingplateatthe

center of the crucible. Then care

fullypulloutthecrucible.

5. The crucible  together with the

heating  element,  thermal  sensor

and crucible dockwould come out

inonepiece,leavingtheheatresis

tantpadsinsidethechassis.

RemovingscrewM,N,O,Pand

GroundingPlate

Pullinguptoppartto

exposethecrucible

clampandheatresis‐

tantpad.

Heat resistant

pads

Crucible w/Heating

element

Heater Wires

Loosen

screw

Note: Detachthetwoheaterwires,andtemperaturesensor

connectorlocatedatthebackofthecontrolboard.

Heater Wires

Temperature sensor connector

Grounding plate

焊铁头的维护和使用

Aoyue936 规格

CONTROL PANEL GUIDE

IMPORTANTREMINDERS:

1.Makesuretheequipmentisplacedonaflatstableheatre

sistantsurface.

2.EnsureallfunctionswitchesareOFFpriortopluggingin.

3.Ensureallterminalconnectionsareproperlysecured.

LEGEND:

1—Digitaltemperaturedispl ay

2—TemperatureAdjustmentknob

3—Smokeabsorptionswitch

4—Mainpowerswitch

Solder pot

SP2000

10

Aoyue936A 规格

SPECIFICATION

OPERATING GUIDELINES

NOTE:Pleaserefertothe CONTROLPANELGUIDE page

forbuttonsanddisplaypaneldirectory.

I.INITIALPROCEDURES

1. Plugthedevicetothemainpowersourceusingthepowercordpro

videdinthepackage.

2. Foremptysolderpots,turnonthemainpowerswitch(“4”fromthe

panel) to start preheating crucible but make sure that the smoke

filteringswitchisturnedoff(“3”fromthepanel).

3. Thedigitaldisplay(“1”fromthepanel)willmomentarilyshowthe

current set temperature  then changes to display the actual tem

peratureofthesolderpot.

4. Turnthetemperatureadjustmentknob(“2”fromthepanel)tothe

desiredsetting(recommendedis 400°  C) andwait for 1520 min

utesrequiredpreheatingtime.

5. Afterpreheating,turnONthesmokefilteringfunction(“3”fromthe

panel)andputinabout200gramsofsolderwireinsidethecruci

bletomelt.

6. Whensolderwireshavemolten,youcannowputinSolderbarsto

meltand filluptheSolderPot.Youmayopt toresettemperature

settingatthispointtoyourdesiredtemperature.

IMPORTANT: Takecautiononsolidsolderbarsplacedinside

the crucible, ensure that the solid solder bars will not flip over

whenithasbegantomeltwhichmaycauseseriousinjury.

15

Aoyue936 规格

CARE AND MAINTENANCE

Replacingtheheatingelementwithcruci bleandsensor

Incaseswhere theheatingelementhasbeenwornout,theheat

ingelement/Cruciblemaybereplacedasfollows:

A.Removingtheoldheatingelementwithcrucible

1. RemovescrewsI,J,K,andL.Thesearelocatedateachsides

ofthebottomchassis.Thiswillenableustoliftupthetoppartof

theunit.

2. Detachthebottom part oftheunit asshown.Be carefulnot to

pulltoohardonthetopandbottompartofthechassissoasnot

todamagethewiresattachedtobothsides.

Grid connector Loosen screws

Left View Right View

SPECIFICATION

CARE AND MAINTENANCE

4.     Remove the wire mesh and filterpad

fromtheexhaustmodule.

5. Cleanthefilterpadorreplaceitwitha

newone,placefilterpadbackintothe

exhaustmodule.

6. Securethefilterpadbyfittingthewire

meshontopofthefilterpad.

7. Replace the exhaust module back into

themainunitattachthefanguardandexhaustmodulesecurely

withscrewsA,B,CandD(fig.1page13).

ReplacingtheFan

1. Followsteps13of“replacing/cleaningthefilterpad”

2. RemoveScrewsE,F,G,andHasshown.

3. Detach the fan’s power connec

tor from the main unit (note:the bot

tom chassis may need to  be removed

toreachthefan’s otherwire see“ re

placing  the heating element guide for

detachingbottompart”).

4. PullouttheFan.

5. Attach  the  new  fan’s  power

wirestothemainunit.

6. Insertthefanbackintothemain

unit.ReattachScrewsE,F,G,H.

7. Reinsert  the  exhaust  module

backintothemainunitandattachthe

fan  guard  and  exhaust  module  se

curelywithscrewsA,B,CandD(fig.1

page13).

G E

IIWorkingwiththesolderpot

A.Fordipsolderingprintedcircuitboards:

● Prepare the PCB to be soldered. Insert all thruholecompo

nentsintotheprintedcircuitboard.

● Use a tong to hold the PCB and briefly dip the undersideof

thePCBintothesolderpot.

● Smokegeneratedfromtheprocesswillthenbequicklyfiltered

thruthefilterpad.

● ContinuedipsolderingPCBs.

● WhenallthePCBaresoldered.Turnoffthesmoke absorption

switchandthenswitchoffthemainpower.

B. For tinning solder tips, stranded wires and pretinning

smallelectricalparts:

● Prepare the items to be tinned. Ensure items  are clean and

freefromunwanteddirtoroil.

● Use tweezers or pliers to hold small components and briefly

dipthetipofthecomponentsintothesolderpot.

● Smokegeneratedfromtheprocesswillthenbequicklyfiltered

thruthefilterpad.

● Continuetinningitems.

● Whenalltheworkisfinished.Turnoffthesmokeabsorption

switchandthenswitchoffthemainpower.

Aoyue936 规格Aoyue936 规格

OPERATING GUIDELINES

WARNING:Contentsofthesolderpotcanstillbeveryhotforsev‐

eralhoursafterusage,extremecautionshouldbe followedwhen

handlingforstorageorplacement.

保养

SPECIFICATION

OPERATING GUIDELINES

III.Illustrations

● Beforedippingintothesol

derpot

● Duringdipsoldering

● Fumesarequicklyfiltered

● Afterdipsoldering

● Fumes  are  still  being  fil

tered

● Boardisreadyforuse

13

Aoyue936 规格

CARE AND MAINTENANCE

Replacingthefilterpad

Filtersshouldbecleanedandreplacedregularlytoavoiddirtwhichcan

clog the air passage. More importantly, this will also effectively clean

thetoxicfumesproducedduringsolderingprocess.

Replacing/cleaningthefilterpad

1. Turnoff theunit andunplugfromthe electrical source.Let the

equipment cool for several hours until all solder has hardened

andentireunitiscooltotouchbeforedoinganyservicingtothe

unit.

2. RemovescrewsABCandDasshownbelow.

WARNING: Contents of the solder pot can still be molten even

thoughtheupperlayersseemstohavehardened,itisbestto

leavethesolderingpottocoolfor8hours.

3. Remove the Fan guard and pull out the exhaust module as

shownabove.

DetachscrewsA,B,C,D

Fig.1

aoyue SP2000 User manual

aoyue SP2000 User manual

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