Delfield DMVDSVC User manual

Type
User manual
Part Number 9291505 10/16
Versa Drawer™
Refrigeration Units
Original Instructions
Service Manual
English
Safety Notices
n
Warning
Read this manual thoroughly before operating, installing
or performing maintenance on the equipment. Failure
to follow instructions in this manual can cause property
damage, injury or death.
DANGER
Do not install or operate equipment that has been
misused, abused, neglected, damaged, or altered/
modified from that of original manufactured
specifications.
DANGER
Keep power cord AWAY from HEATED surfaces. DO NOT
immerse power cord or plug in water. DO NOT let power
cord hang over edge of table or counter.
DANGER
All utility connections and fixtures must be maintained
in accordance with Local and national codes.
DANGER
Do not lift the condensing unit by the refrigerant tubing
or other components. These features will not support
the condensing unit weight. Injury and unit damage
may occur!
n
Warning
Authorized Service Representatives are obligated to
follow industry standard safety procedures, including,
but not limited to, local/national regulations for
disconnection / lock out / tag out procedures for all
utilities including electric, gas, water and steam.
n
Warning
Do not store or use gasoline or other flammable vapors
or liquids in the vicinity of this or any other appliance.
Never use flammable oil soaked cloths or combustible
cleaning solutions, for cleaning.
n
Warning
This product contains chemicals known to the State
of California to cause cancer and/or birth defects or
other reproductive harm. Operation, installation, and
servicing of this product could expose you to airborne
particles of glasswool or ceramic fibers, crystalline
silica, and/or carbon monoxide. Inhalation of airborne
particles of glasswool or ceramic fibers is known to the
State of California to cause cancer. Inhalation of carbon
monoxide is known to the State of California to cause
birth defects or other reproductive harm.
n
Warning
Do not use electrical appliances or accessories other
than those supplied by the manufacturer.
n
Warning
Use caution when handling metal surface edges of all
equipment.
n
Warning
This appliance is not intended for use by persons
(including children) with reduced physical, sensory
or mental capabilities, or lack of experience and
knowledge, unless they have been given supervision
concerning use of the appliance by a person responsible
for their safety. Do not allow children to play with this
appliance.
n
Warning
DO NOT touch refrigeration lines inside units; some may
exceed temperatures of 200°F (93.3°C).
,
Caution
When adding any item verify the location of the
refrigeration lines on wrapped rail units. A refrigeration
leak in a rail may be irreparable or extremely difficult
and costly to repair.
Note
Proper installation, care and maintenance are
essential for maximum performance and trouble-free
operation of your equipment. Visit our website www.
mtwkitchencare.com for manual updates, translations,
or contact information for service agents in your area.
Table of Contents
Part Number 9291505 10/16 3
Section 1
General Information
Model Numbers .................................................................................................................. 5
Serial Number Location .....................................................................................................5
Warranty Information ........................................................................................................ 5
Regulatory Certifications ..................................................................................................5
Section 2
Installation
Location ..............................................................................................................................7
Weight of Equipment ......................................................................................................... 8
Clearance Requirements ....................................................................................................8
Dimensions ......................................................................................................................... 8
Electrical Service ................................................................................................................9
Voltage .......................................................................................................................................................9
Rated Amperages, Horsepower, Voltage & Power Cord Chart ...............................................9
Drain Connections ............................................................................................................10
Refrigeration ....................................................................................................................10
Casters Or Legs .................................................................................................................10
Leg Leveling .......................................................................................................................................... 10
Leg Removal And Replacement ..................................................................................................... 10
Caster Removal And Replacement................................................................................................ 11
Section 3
Operation
General .............................................................................................................................. 13
Refrigeration System .......................................................................................................14
Control Panel ....................................................................................................................14
Section 4
Maintenance
Cleaning and Sanitizing Procedures ...............................................................................17
General .................................................................................................................................................... 17
Interior Cleaning .................................................................................................................................. 18
Exterior Cleaning ................................................................................................................................. 18
Casters ..................................................................................................................................................... 18
Drawer Maintenance .......................................................................................................................... 19
Drain ......................................................................................................................................................... 19
Cleaning the Condenser Coil ..........................................................................................................19
Field Installation .................................................................................................................................. 19
Section 5
Controls
Changing Drawer Modes .................................................................................................21
Manual Defrost ................................................................................................................. 21
Program Menu .................................................................................................................. 22
Set Points ..........................................................................................................................22
Configuration ...................................................................................................................22
Diagnostics .......................................................................................................................23
Time and Date ...................................................................................................................23
Software Versions ............................................................................................................23
4 Part Number 9291505 10/16
Table of Contents (continued)
Section 6
Troubleshooting
Alarm Code Chart .............................................................................................................25
Sequence Of Operation ...................................................................................................26
Freezer .....................................................................................................................................................26
Refrigerator ......................................................................................................................26
Chill ........................................................................................................................................................... 26
Thaw ..................................................................................................................................26
Defrost ..................................................................................................................................................... 26
Troubleshooting Chart ....................................................................................................27
Component Troubleshooting ..........................................................................................30
Defaults and Ranges ........................................................................................................32
Section 7
Component Removal And Replacement
Front Louvered Panel ....................................................................................................... 33
Louvered Access End Panel .............................................................................................33
Rear Panel .........................................................................................................................33
Drawer Assembly .............................................................................................................34
Return Air Baffle ...............................................................................................................35
Evaporator Fans ............................................................................................................... 35
Drawer Switch ...................................................................................................................36
Evaporator Coil Assembly Cover ..................................................................................... 36
Evaporator Coil Assembly ...............................................................................................37
Probes Defrost ..................................................................................................................37
Probes Cabinet .................................................................................................................38
Expansion Valve ...............................................................................................................38
Condenser Fan Blade .......................................................................................................39
Condenser Fan Motor.......................................................................................................39
Condenser Coil .................................................................................................................40
Compressor ....................................................................................................................... 40
Accumulator/Receiver ......................................................................................................41
Filter Dryer ........................................................................................................................41
Solenoid Valves ................................................................................................................41
Pressure Transducer .........................................................................................................42
Display Control Board
- From the Rear of the Unit ..............................................................................................42
Display Control Board
- From the Front of the Unit .............................................................................................43
Electric Input/Output (I/O) Control Board ......................................................................43
Section 8
Diagrams
Refrigeration Schematic ..................................................................................................45
Versa Drawer Electric Input/Output (I/O) Control Board Connector Map ...................46
Versa Drawer 4-Drawer Wiring Diagram (1 of 2) ............................................................ 47
Versa Drawer 4-Drawer Wiring Diagram (2 of 2) ............................................................ 48
Versa Drawer 2-Drawer Wiring Diagram (1 of 2) ............................................................ 49
Versa Drawer 2-Drawer Wiring Diagram (2 of 2) ............................................................ 50
Part Number 9291505 10/16 5
Model Numbers
NOTE: This manual covers standard units only. If you have a
custom unit, consult the technical service department.
Model Model Description
F17VD84 115V/60Hz Component Crafted
F17VD84-CE 230-240V/50Hz Component Crafted
F18VD50 115V/60Hz Component Crafted
F18VD50-CE 230-240V/50Hz Component Crafted
F18VD82 115V/60Hz Component Crafted
F18VD82-CE 230-240V/50Hz Component Crafted
F2984VDR 115V/60Hz Freestanding
F2984VDR-CE 230-240V/50Hz Freestanding
F2984VDL 115V/60Hz Freestanding
F2984VDL-CE 230-240V/50Hz Freestanding
18650VDR 115V/60Hz Freestanding
18650VDR-CE 230-240V/50Hz Freestanding
18650VDL 115V/60Hz Freestanding
18650VDL-CE 230-240V/50Hz Freestanding
18682VDR 115V/60Hz Freestanding
18682VDR-CE 230-240V/50Hz Freestanding
18682VDL 115V/60Hz Freestanding
18682VDL-CE 230-240V/50Hz Freestanding
Serial Number Location
The serial number is located on the data plate mounted
inside of Drawer 1.
Always have the serial number of your unit available
when calling for parts or service.
Serial Number Location
Warranty Information
Register your product for warranty,
Verify warranty information,
View and download a copy of your warranty,
@ www.delfield.com/warranty
Regulatory Certifications
115 Volt models are certified by:
National Sanitation Foundation (NSF)
Underwriters Laboratories (UL)
Underwriters Laboratories of Canada (CUL)
230-240 Volt models are certified by:
National Sanitation Foundation (NSF)
Technical Inspection Association
European Conformity
Section 1
General Information
6 Part Number 9291505 10/16
General Information Section 1
THIS PAGE INTENTIONALLY LEFT BLANK
Part Number 9291505 10/16 7
DANGER
Installation must comply with all applicable fire and
health codes in your jurisdiction.
DANGER
Use appropriate safety equipment during installation
and servicing
n
Warning
Remove all removable panels before lifting and
installing.
n
Warning
Do not damage the refrigeration circuit when installing,
maintaining or servicing the unit.
Location
n
Warning
This equipment must be positioned so that the plug is
accessible unless other means for disconnection from
the power supply (e.g., circuit breaker or disconnect
switch) is provided.
n
Warning
Adequate means must be provided to limit the
movement of this appliance without depending on or
transmitting stress to the electrical conduit or gas lines.
n
Warning
To avoid instability the installation area must be capable
of supporting the combined weight of the equipment
and product. Additionally the equipment must be level
side to side and front to back.
n
Warning
This equipment is intended for indoor use only. Do not
install or operate this equipment in outdoor areas.
,
Caution
Do not position the air intake vent near steam or heat
exhaust of another appliance. Direct exposure to
excessive amounts of steam in machine compartment
will result in control board failure.
The location selected for the equipment must meet the
following criteria. If any of these criteria are not met, select
another location.
Units are intended for indoor use only.
The location MUST be level, stable and capable of
supporting the weight of the equipment.
The location MUST be free from and clear of
combustible materials.
Equipment MUST be level both front to back and side to
side.
Position the equipment so it will not tip or slide.
Front casters MUST be locked once positioned.
Recommended air temperature is 41° - 86°F (5° - 30°C).
Proper air supply for ventilation is REQUIRED AND
CRITICAL for safe and efficient operation. Refer to
Clearance Requirements chart on page 8.
Do not obstruct the flow of ventilation air. Make sure the
air vents of the equipment are not blocked.
Do not install the equipment directly over a drain.
Steam rising up out of the drain will adversely affect
operation, air circulation, and damage electrical /
electronic components.
Section 2
Installation
8 Part Number 9291505 10/16
Installation Section 2
Weight of Equipment
Model Ship Weight
F17VD84 520lbs (236kg)
F17VD84-CE 520lbs (236kg)
F18VD50 520lbs (236kg)
F18VD50-CE 520lbs (236kg)
F18VD82 720lbs (327kg)
F18VD82-CE 720lbs (327kg)
F2984VDR 520lbs (236kg)
F2984VDR-CE 520lbs (236kg)
F2984VDL 520lbs (236kg)
F2984VDL-CE 520lbs (236kg)
18650VDR 520lbs (236kg)
18650VDR-CE 520lbs (236kg)
18650VDL 520lbs (236kg)
18650VDL-CE 520lbs (236kg)
18682VDR 720lbs (327kg)
18682VDR-CE 720lbs (327kg)
18682VDL 720lbs (327kg)
18682VDL-CE 720lbs (327kg)
Clearance Requirements
DANGER
Minimum clearance requirements are the same for
noncombustible locations as for combustible locations.
The flooring under the appliance must be made of a
noncombustible material.
DANGER
Risk of fire/shock. All minimum clearances must be
maintained. Do not obstruct vents or openings.
Front Louvers Side Louvers
24”(60cm) 24”(60cm)
Keep the vents clean and free of obstruction.
The factory installed legs or casters must be used and
not removed.
Dimensions
Each 32” (81cm) drawer is heavy duty full extension with (2)
12” x 20” (31cm x 51cm) pan capacity.
Model L D H
# of
Drawers
F17VD84
84"
(213cm)
31.5"
(80cm)
36"
(91cm)
2
F17VD84-CE
84"
(213cm)
31.5"
(80cm)
36"
(91cm)
2
F18VD50
50"
127.0cm
31.5"
(80cm)
36"
(91cm)
2
F18VD50-CE
50"
127.0cm
31.5"
(80cm)
36"
(91cm)
2
F18VD82
82"
(208cm)
31.5"
(80cm)
36"
(91cm)
4
F18VD82-CE
82"
(208cm)
31.5"
(80cm)
36"
(91cm)
4
F2984VDR
84"
(213cm)
31.5"
(80cm)
26"
(66cm)
2
F2984VDR-CE
84"
(213cm)
31.5"
(80cm)
26"
(66cm)
2
F2984VDL
84"
(213cm)
31.5"
(80cm)
26"
(66cm)
2
F2984VDL-CE
84"
(213cm)
31.5"
(80cm)
26"
(66cm)
2
18650VDR
50"
(127cm)
31.5"
(80cm)
34"
(86cm)
2
18650VDR-CE
50"
(127cm)
31.5"
(80cm)
34"
(86cm)
2
18650VDL
50"
(127cm)
31.5"
(80cm)
34"
(86cm)
2
18650VDL-CE
50"
(127cm)
31.5"
(80cm)
34"
(86cm)
2
18682VDR
82"
(208cm)
31.5"
(80cm)
34"
(86cm)
4
18682VDR-CE
82"
(208cm)
31.5"
(80cm)
34"
(86cm)
4
18682VDL
82"
(208cm)
31.5"
(80cm)
34"
(86cm)
4
18682VDL-CE
82"
(208cm)
31.5"
(80cm)
34"
(86cm)
4
Part Number 9291505 10/16 9
Section 2 Installation
Electrical Service
DANGER
Check all wiring connections, including factory
terminals, before operation. Connections can become
loose during shipment and installation.
n
Warning
This appliance must be grounded and all field wiring
must conform to all applicable local and national
codes. Refer to rating plate for proper voltage. It is the
responsibility of the end user to provide the disconnect
means to satisfy the authority having jurisdiction.
VOLTAGE
All electrical work, including wire routing and grounding,
must conform to local, state and national electrical codes.
The following precautions must be observed:
The equipment must be grounded.
A separate fuse/circuit breaker must be provided for
each unit.
A qualified electrician must determine proper wire size
dependent upon location, materials used and length
of run (minimum circuit ampacity can be used to help
select the wire size).
The maximum allowable voltage variation is ±10% of
the rated voltage at equipment start-up (when the
electrical load is highest).
Check all green ground screws, cables and wire
connections to verify they are tight before start-up.
RATED AMPERAGES, HORSEPOWER, VOLTAGE &
POWER CORD CHART
A 7’ (2.1 m) long grounded supply cord with three-pronged
plug is provided with the standard units. Simply plug into a
three-pronged wall outlet for proper grounding of the unit
to begin operation.
When disconnecting the unit from the power source, do
not pull on the cord. Firmly grip the plug and remove from
outlet.
Model Amps HP Volts/Hertz/Phase Plug
F17VD84 6.0 1/3 115/60/1 5-15P
F17VD84-CE 3.6 1/3 230-240/50/1 BS1363
F18VD50 6.0 1/3 115/60/1 5-15P
F18VD50-CE 3.6 1/3 230-240/50/1 BS1363
F18VD82 12.0 (2) 1/3 115/60/1 5-15P
F18VD82-CE 7.2 (2) 1/3 230-240/50/1 BS1363
F2984VDR 6.0 1/3 115/60/1 5-15P
F2984VDR-CE 3.6 1/3 230-240/50/1 BS1363
F2984VDL 6.0 1/3 115/60/1 5-15P
F2984VDL-CE 3.6 1/3 230-240/50/1 BS1363
18650VDR 6.0 1/3 115/60/1 5-15P
18650VDR-CE 3.6 1/3 230-240/50/1 BS1363
18650VDL 6.0 1/3 115/60/1 5-15P
18650VDL-CE 3.6 1/3 230-240/50/1 BS1363
18682VDR 12.0 (2) 1/3 115/60/1 5-15P
18682VDR-CE 7.2 (2) 1/3 230-240/50/1 BS1363
18682VDL 12.0 (2) 1/3 115/60/1 5-15P
18682VDL-CE 7.2 (2) 1/3 230-240/50/1 BS1363
10 Part Number 9291505 10/16
Installation Section 2
Drain Connections
n
Warning
If a refrigerated base does not have a condensate
evaporator supplied, you must connect the condensate
line to a suitable drain. Otherwise, water will collect on
the floor, causing a potentially hazardous situation.
n
Warning
Moisture collecting from improper drainage can create a
slippery surface on the floor and a hazard to employees.
It is the owners responsibility to provide a container or
outlet for drainage.
All models are standard with a condensate evaporator pan.
Refrigeration
The refrigeration system uses HFC-404A refrigerant.
If your freezer seems to vibrate excessively when the
compressor is running, loosen (but do not remove) the
bolts on the compressor. Semi hermetic models should be
loosened before operating.
Model
Compressor
Position
Ref. Charge
F17VD84 Left 30 oz (850.5g)
F17VD84-CE Left 30 oz (850.5g)
F18VD50 Left 30 oz (850.5g)
F18VD50-CE Left 30 oz (850.5g)
F18VD82 Left (2) 30 oz (850.5g)
F18VD82-CE Left (2) 30 oz (850.5g)
F2984VDR Right 30 oz (850.5g)
F2984VDR-CE Right 30 oz (850.5g)
F2984VDL Left 30 oz (850.5g)
F2984VDL-CE Left 30 oz (850.5g)
18650VDR Right 30 oz (850.5g)
18650VDR-CE Right 30 oz (850.5g)
18650VDL Left 30 oz (850.5g)
18650VDL-CE Left 30 oz (850.5g)
18682VDR Right (2) 30 oz (850.5g)
18682VDR-CE Right (2) 30 oz (850.5g)
18682VDL Left (2) 30 oz (850.5g)
18682VDL-CE Left (2) 30 oz (850.5g)
Casters Or Legs
DANGER
Legs or casters must be installed and the legs or casters
must be screwed in completely to prevent bending.
When casters are installed the mass of this unit will
allow it to move uncontrolled on an inclined surface.
These units must be tethered/secured to comply with
all applicable codes.
n
Warning
Use a jack to lift the refrigeration unit off the ground
just far enough to remove the leg/caster. Place blocking
underneath the unit. Do not work underneath a raised
unit without proper blocking. Do not lift the unit more
than necessary to remove the leg/caster. Lifting the unit
too far can make the unit unstable.
LEG LEVELING
All four 6” (15cm) legs are adjustable. Adjust each leg
until the unit is stable and level left to right. If necessary
adjusting the front legs slightly higher than the rear by
about 1/8” (3mm) will help the door remain closed.
LEG REMOVAL AND REPLACEMENT
1. Place a jack underneath the refrigeration unit as close
as possible to the leg. Lift the unit just high enough to
remove the leg from underneath the refrigeration unit.
Place blocking underneath the unit to prevent the unit
from falling during removal of the leg.
2. Remove four screws from the upper portion of the leg.
3. Remove the leg from the refrigeration unit.
4. Reverse the above steps to install a replacement leg.
Screws
Leg Replacement
Part Number 9291505 10/16 11
Section 2 Installation
CASTER REMOVAL AND REPLACEMENT
n
Warning
The unit must be installed in a stable condition with
the front wheels locked. Locking the front casters after
installation is the owner’s and operators responsibility.
,
Caution
After installing casters, the unit must stand upright for
twenty-four (24) hours before being powered up to
assure oil return to the compressor sump.
1. Place a jack underneath the refrigeration unit as close
as possible to the caster. Lift the unit up just high
enough to remove the caster from underneath the
refrigeration unit. Place blocking underneath the unit
to prevent the unit from falling during removal of the
caster.
2. Remove four screws from the upper portion of the
caster.
3. Remove the caster from the refrigeration unit.
4. Reverse the above steps to install a replacement caster.
Screws
Caster Replacement
12 Part Number 9291505 10/16
Installation Section 2
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Part Number 9291505 10/16 13
DANGER
The on-site supervisor is responsible for ensuring that
operators are made aware of the inherent dangers of
operating this equipment.
DANGER
Do not operate any appliance with a damaged cord
or plug. All repairs must be performed by a qualified
service company.
DANGER
Never stand on the unit or in its drawers! They are
not designed to hold the weight of an adult, and may
collapse or tip if misused in this manner.
n
Warning
Do not contact moving parts.
n
Warning
All covers and access panels must be in place and
properly secured, before operating this equipment.
n
Warning
Do not use electrical appliances inside the food storage
compartment of this appliance.
n
Warning
The operator of this equipment is solely responsible
for ensuring safe holding temperature levels for all
food items. Failure to do so could result in unsafe food
products for customers.
n
Warning
Damp or wet hands may stick to cold surfaces.
,
Caution
Do not block the supply and return air grills or the air
space around the air grills. Keep plastic wrappings,
paper, labels, etc. from being airborne and lodging in
the grills. Failure to keep the air grills clear will result in
unsatisfactory operation of the system.
,
Caution
Do not throw items into the storage area. Failure to
heed this recommendation could result in damage to
the interior of the cabinet or to the blower coil.
General
Do not pack drawer so full that air cannot circulate. Load
product level with top of pans and keep all food covered.
Each drawer operates independently in one of four modes
at any time.
Refrigerator Mode
The drawer operates at a set point of 37°F (3°C), maintaining
a range between 34°F (1°C) and 40°F (4°C).
Freezer Mode
The drawer operates at a set point of -3°F (-19°C),
maintaining a range between -6°F (-21°C) and 0°F (-17°C).
Thaw Cabinet Mode
The drawer maintains temperature between 36°F (2°C) and
41°F (5°C) for a minimum of 4 hours or longer if required.
Once the thaw cycle is complete, the drawer mode is
automatically changed to refrigerator mode.
Convenience Chiller Mode
The drawer operates as a chiller, maintaining the
convenience chiller set point of 23˚F (-5˚C) for four hours.
Once the convenience chiller cycle is complete, the drawer
mode is changed to refrigerator mode.
Section 3
Operation
14 Part Number 9291505 10/16
Operation Section 3
Refrigeration System
In a 2-drawer system there is a single compressor. In a
4-drawer system there are two compressors; one operating
drawers 1 and 2 and one operating drawers 3 and 4.
Temperature sensors are located in each drawer. The drawer
temperatures are displayed on the control panel.
An automatic defrost occurs every six hours in refrigerator
and freezer mode.
Chill Time
These times are based on chilling at a cabinet
temperature of 5˚F(-15˚C) and 10 pounds(4.5kg) of
product per drawer.
The times are based on the duration to go from
140˚F(60˚C) to 40˚F(4˚C).
The maximum limit of product to be chilled is no more
than 10 pounds(4.5kg), not including pans.
Product should be covered and no more than 2”(5cm)
deep in the pan.
Product Chill Time
Green Beans 2 hour 49 minutes
Mash Potatoes 3 hours 21 minutes
Scrambled Eggs 1 hour 53 minutes
Soup (Vegetable) 2 hour 58
Spaghetti with Meat sauce 2 hours 32 minutes
Control Panel
The control panel provides information indicating the
current mode of each individual drawer. In addition, the
actual temperature of the drawer is displayed.
All operating functions are accessible on the Versa Drawer
control panel. Operators can select the drawer modes
or activate the manual defrost. Access to all diagnostic
functions require a qualified service technician.
2-Drawer Interface Control
4-Drawer Interface Control
Control Function
2
1
4
3
Buttons are located next to the drawer display
on the Control Panel. The drawer select buttons
select the drawer to be configured.
These arrows are used to change a drawer to
operate in a desired mode, refrigerate, freezer,
thaw or chill.
Used to back up to the previous step.
The i button is used to initiate the manual
defrost mode.
Part Number 9291505 10/16 15
Section 3 Operation
Setting The Drawer Mode
1. Press the button
#
next to the drawer display to be
changed.
NOTE: Current drawer mode text size will decrease.
2. Press the up or down arrow to select between
refrigerate, freeze, chill or thaw until desired mode is
reached.
3. Press the drawer display
#
button again to lock the
desired mode setting.
NOTE: Text size will return to original size.
Activating Manual Defrost
NOTE: These steps must be performed within 1 second.
1. Press the desired drawer display
#
button.
2. Immediately press the button.
Setting the Clock
1. Press the button until “Program Menu appears.
2. Press the down arrow until brackets are around
Time & Date, then press .
3. Press right and left arrows to get to parameter
to be adjusted.
NOTE: The caret symbol [^] under the text indicates the
parameter to be adjusted.
4. Press the up or down arrows to adjust
parameter.
5. Once correct time and date are set press the back
or left button twice to return to the main display
screen. If no action is taken for 30 seconds the control
will automatically return to main display screen.
Fahrenheit to Celsius
1. Press the button until “Service Menu” appears.
2. Press the down arrow until brackets are around
“Configuration, then press .
3. Press the down arrow to “System and press .
4. In this menu will be “Metric”, change to Yes.
5. Press the back or left arrow until back to main
menu.
16 Part Number 9291505 10/16
Operation Section 3
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Part Number 9291505 10/16 17
DANGER
It is the responsibility of the equipment owner to
perform a Personal Protective Equipment Hazard
Assessment to ensure adequate protection during
maintenance procedures.
DANGER
Failure to disconnect the power at the main power
supply disconnect could result in serious injury or death.
The power switch DOES NOT disconnect all incoming
power.
DANGER
Disconnect electric power at the main power disconnect
for all equipment being serviced. Observe correct
polarity of incoming line voltage. Incorrect polarity can
lead to erratic operation.
n
Warning
Never use sharp objects or tools to remove ice or frost.
Do not use mechanical devices or other means to
accelerate the defrosting process.
Cleaning and Sanitizing Procedures
,
Caution
Maintenance and servicing work other than cleaning as
described in this manual must be done by an authorized
service personnel.
GENERAL
n
Warning
When using cleaning fluids or chemicals, rubber gloves
and eye protection (and/or face shield) must be worn.
You are responsible for maintaining the equipment
in accordance with the instructions in this manual.
Maintenance procedures are not covered by the warranty.
Section 4
Maintenance
Maintenance Daily Weekly Monthly
After Prolonged
Shutdown
At Start-Up
Interior X X X
Gasket X X X
Exterior X X X
Drain X X X
Drawers X X X
Condenser Coil X X X
Casters X X X
18 Part Number 9291505 10/16
Maintenance Section 4
INTERIOR CLEANING
n
Warning
When cleaning interior and exterior of unit, care should
be taken to avoid the front power switch and the rear
power cord. Keep water and/or cleaning solutions away
from these parts.
n
Warning
Never use a high-pressure water jet for cleaning or hose
down or flood interior or exterior of units with water. Do
not use power cleaning equipment, steel wool, scrapers
or wire brushes on stainless steel or painted surfaces.
The interior can be cleaned using soap and warm water. If
this isn’t sufficient, try ammonia and water or a nonabrasive
liquid cleaner.
Preventing Blower Coil Corrosion
To help prevent corrosion of the blower coil, store all acidic
items, such as pickles and tomatoes, in seal-able containers.
Immediately wipe up all spills.
EXTERIOR CLEANING
,
Caution
Never use an acid based cleaning solution on exterior
panels! Many food products have an acidic content,
which can deteriorate the finish. Be sure to clean the
stainless steel surfaces of ALL food products.
Clean the area around the unit as often as necessary to
maintain cleanliness and efficient operation.
Wipe exterior surfaces with a damp cloth rinsed in water to
remove dust and dirt from the outside of the unit. Always
rub with the grain of the stainless steel to avoid marring
the finish. If a greasy residue persists, use a damp cloth
rinsed in a mild dish soap and water solution. Wipe dry with
a clean, soft cloth.
Never use steel wool or abrasive pads for cleaning. Never
use chlorinated, citrus based or abrasive cleaners.
Stainless steel exterior panels have a clear coating that
is stain resistant and easy to clean. Products containing
abrasives will damage the coating and scratch the panels.
Daily cleaning may be followed by an application of
stainless steel cleaner which will eliminate water spotting
and fingerprints. Early signs of stainless steel breakdown
are small pits and cracks. If this has begun, clean thoroughly
and start to apply stainless steel cleaners in attempt to
restore the steel.
Gasket Cleaning
Gaskets require daily cleaning to prevent mold and mildew
build up and also to keep the elasticity of the gasket.
Gasket cleaning can be done with the use of warm soapy
water. Avoid full strength cleaning products on gaskets as
this can cause them to become brittle and prevent proper
seals. Never use sharp tools or knives to scrape or clean the
gasket, which could possibly tear the gasket and rip the
bellows.
Drawer gaskets are magnetic and mount to the drawer,
snapping in place and are removable without tools.
CASTERS
Wipe casters with a damp cloth monthly to prevent
corrosion.
Part Number 9291505 10/16 19
Section 4 Maintenance
DRAWER MAINTENANCE
Drawer Assembly Cleaning
The drawer assembly is designed to be cleaned easily. Both
drawer and tracks are removable without tools. The drawer
tracks are dishwasher safe or can be cleaned in a sink with
detergents and a soft bristle brush. Drawers and tracks
should be cleaned on a weekly basis.
Remove Drawers
Pull the drawer box out until it stops. Lift up on the drawer
front and pull the drawer box completely out. Using a soft
bristle brush, clean the track on the bottom of the drawer
box. When finished, it should be wiped clean of all food and
debris.
Tracks
The drawer box assembly must be removed. Pull the drawer
tracks out until they hit a stop. Locate blue safety clips
towards the back of each drawer track. Blue safety clips
have a tab on the top. Push the tab back until it clicks. Lift
up and pull the drawer tracks all the way out of the drawer
cage. The drawer tracks are dishwasher safe or can be
cleaned in a sink with detergents and a soft bristle brush.
Drawers and tracks should be cleaned on a weekly basis.
Using a soft bristle brush, wash the track making sure each
roller is thoroughly cleaned. The drawer cage should be
cleaned with a soft bristle brush, removing any food and
debris gathered on the bottom ledge. Once it’s cleaned
thoroughly with a soft bristle brush, wipe remaining debris
clean with a soft towel.
Tab on top of blue safety clip
Reassembly
Push the drawer tracks into the drawer cage. The blue safety
clip must remain pushed towards the back. Lift up and slide
the drawer track all the way into the drawer cage. The blue
safety clip will lock in place automatically. Once all tracks
are replaced, insert the drawer box. Rest the drawer box
bottom track on the front track roller. Then push the drawer
back in place SLOWLY. When the drawer box is about half
way in you will hit a STOP. You must lift the front of the
drawer up approximately ½” (1.3cm) to continue inward.
Clean tracks as often as possible. The cleaner the tracks are
the better they will operate.
DRAIN
Each unit has a drain located inside the unit that removes
the condensation from the evaporator coil and routes it
to an external condensate evaporator pan. Each drain can
become loose or disconnected during normal use. If you
notice water accumulation on the inside of the unit, be sure
the drain tube is connected to the evaporator drain pan.
If water is collecting underneath the unit, make sure the
end of the drain tube is in the condensate evaporator. The
leveling of the unit is important as the units are designed to
drain properly when level. Be sure all drain lines are free of
obstructions.
CLEANING THE CONDENSER COIL
In order to maintain proper refrigeration performance, the
condenser fins must be cleaned of dust, dirt and grease
regularly. It is recommended that this be done monthly. If
conditions are such that the condenser is totally blocked
in a month, the frequency of cleaning should be increased.
Clean the condenser with a vacuum cleaner or stiff brush. If
extremely dirty, a commercially available condenser cleaner
may be required.
Failure to maintain a clean condenser coil can initially cause
high temperatures and excessive run times. Continuous
operation with a dirty or clogged condenser coil can
result in compressor failure. Neglecting the condenser coil
cleaning procedures will void any warranties associated
with the compressor and cost to replace the compressor.
FIELD INSTALLATION
Over shelves and other items mounted to the top of the
counters should never be installed in the field due to the
potential damage to the refrigeration system.
20 Part Number 9291505 10/16
Maintenance Section 4
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Delfield DMVDSVC User manual

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