AeroWorks 30cc BRAVATA ARF-QB Assembly Manual

30cc Laser 200 ARF-QB

(Quick Build)

ASSEMBLY MANUAL

AEROWORKS

4903 Nome Street, Denver, CO. 80239 - Phone 303-371-4222 - Fax 303-371-4320

E-mail - [email protected]

2 Aeroworks 30cc Laser 200 Assembly Manual

4903 Nome Street

Denver, CO 80239

Phone: (303) 371-4222

Fax: (303) 371-4320

Website: www.aero-works.net

E-mail: [email protected]

Tech Support: [email protected]

CONTACT INFORMATION

TABLE OF CONTENTS

INTRODUCTION

Thank you for choosing the Aeroworks

30cc Laser 200. We put great effort into making

this plane the best model you will ever build and

fly. Aeroworks has provided you with the high-

est quality kit and performance possible. We

wish you great success in the assembly and fly-

ing of your new Aeroworks 30cc Laser 200

ARF-QB.

Great care has been taken in both the

design and manufacturing of the 30cc Laser

200 ARF-QB to allow for the strongest and

lightest construction possible. Only the

highest quality materials from the covering,

paint, wood and hardware have been used in

the construction of this model.

The 30cc Laser 200 ARF-QB has

been individually hand built, covered and

painted by trained and experienced crafts-

men with over 25 years of manufacturing

experience. Using CAD design, laser cut

technology and jig-built

assures accuracy

in all stages of production.

WARRANTY

Aeroworks manufacturing guarantees this kit to

be free from defects in both material and work-

manship at the date of purchase. This warranty

does not cover any component parts damaged by

use or modification. In no case shall Aeroworks

liability exceed the original cost of the pur-

chased kit. Further, Aeroworks reserves the right

to change or modify this warranty without no-

tice.

In that Aeroworks has no control over the final

assembly or materials used for final assembly,

No liability shall be assumed nor accepted for

any damage resulting from the use by the user of

the final user-assembled product. By the act of

using the user-assembled product, the user ac-

cepts all resulting liability. Aeroworks does not

accept any responsibility for structural failure.

Warranty Period

It is important to notify Aeroworks of any

damage or problems with the model within

30 days of receiving your airplane to be cov-

ered under warranty. All returned parts must

be shipped in their original shipping boxes

and insured for full replacement value. If

you wish to return this aircraft for any rea-

son a 15% restock fee will be charged to the

customer. In addition the customer is re-

sponsible for all return shipping cost and all

prior shipping cost will not be refunded.

Parts will be fixed or replaced once the

original item is returned at the owner’s ex-

pense. It is the decision of Aeroworks if the

item is to be replaced or repaired.

Aeroworks cannot insure the skill of the

modeler and can not influence the builder

during the construction or use of this air-

craft, and therefore, will not be accountable

for any property damage, bodily injury or

death caused by this aircraft.

Aeroworks Contact Information …………………… 2

Introduction ……………………………………….… 2

Warranty Information …………………………….... 2

Kit Contents …………………………...………….…. 3

Items Needed To Complete …………………….…… 4

Tightening and Re-shrinking Covering ………….… 6

Checking Glue Joints ….…………………….………. 7

Aileron Servo Installation ……………………….…... 8

Horizontal Stab Installation………..……………... 10

Vertical Stab Installation ...……………….…..…… 12

Elevator Control Horn Installation …………...……. 14

Rudder Control Horn Installation …………...……. 15

Elevator/Rudder Hinge Installation …………...…… 15

Elevator Servo Installation ……………….………… 16

Rudder Servo Installation……………….…...……… 18

Tail Wire Installation ……………………………….. 21

Main Landing Gear and Wheel Pant Installation.... 22

Tail Wheel Installation ……………..…..…………... 26

Engine Installation …………………………………. 29

Throttle Servo Installation ..………………...……... 30

Ignition Installation ……….………………………… 33

Fuel Tank Assembly ……………….…………….…. 36

Fuel Tank Installation ………………………………. 37

Radio Installation …………………….………....…. 41

Cowl Installation …………………………………….. 43

Manual Choke Installation …………………...….… 46

Preflight Preparations ………….…………..……... 47

Decal Installation …………………………….……... 48

Checking CG (CG Buddy) …………………………. 49

Control Throws …………. …………………..……... 50

Materials List ………………………………………. 55

Optional Accessories ………………………………. 57

Aeroworks 30cc Laser 200 Assembly Manual 3

KIT CONTENTS MAIN

ASSEMBLY

Item

Number

1

2

3

4

5

6

7

8

9

10

Item Description

Fuse

Cowl w Mounting Bolts

Canopy/Hatch Assembly

Stab w/Elevators

Vertical Fin w/Rudder

Right Wing w/Aileron

Left Wing w/Aileron

Aluminum Landing Gear

Wheel Pant Set w/Mounting Bolts

Landing Gear Cuff Set

Part Number

AL200R30FO

AL200R30CM

AL200R30CH

AL200R30SE

AL200R30VR

AL200R30RW

AL200R30LW

AL200R30AL

AL200R30WP

AL200R30GC

SPARE PARTS

Spare parts can be ordered directly through Aeroworks.

Please use the part numbers and item descriptions listed in

the kit contents list above to order.

KIT CONTENTS SUB

ASSEMBLY

Item

Number

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

Item Description

Landing Gear Mounting Hardware

Main Wheel Set

Pull Pull Assembly

Replacement Covering

Axle Set

Aluminum Control Horn Set

CG Buddy

15oz Fuel Tank w/ hardware

Ball Link Set

Tail Wire Set

Throttle/Choke Pushrod Set

Rubber Grommet Set

Foam/Velcro Mounting Pack

Throttle Servo Mount

Carbon Fiber Wing Tube

Laser Cut Engine Mounting Templates

Wing Mounting Hardware

Pushrod Set

Aluminum Tail Wheel

Part Number

AL200R30GH

AL200R30MW

AL200R30PP

AL200R30RC

AL200R30AX

AL200R30AC

AL200R30CG

AL200R30FT

AL200R30BS

AL200R30TS

AL200R30TP

AL200R30RG

AL200R30FV

AL200R30TM

AL200R30WT

AL200R30LC

AL200R30MW

AL200R30PS

AL200R30TW

Your model is covered with Ultracote™ covering.

In case of repairs, the colors are:

Red/White Scheme

True Red #866

Gold #879

White #870

Midnight Blue #885

ULTRACOTE™ COLORS

4 Aeroworks 30cc Laser 200 Assembly Manual

HARDWARE NEEDED TO

COMPLETE

Engine Option 1: DLE 30

◊ 1 - DLE 30 Rear Carb w/ 60mm Standoffs

◊ 1 - J’Tec Wrap Around Pitts Muffler

◊ 8 - Fender Washers

◊ 8 - Engine mounting bolts

◊ 1 - 18x8 Propeller

Servo Option 1 : Sport Performance

Hitec 7985MG Servos may be used for sport flying.

If flying more aggressive aerobatics please see

Servo Option Two below.

Note: Servos available through Aeroworks

◊ 5 - Hitec 7985MG Servos for flight surfaces

◊ 1 - Hitec 635HB Servo for throttle

Servo Option 2: Unlimited Performance

Hitec 7954SH Servos are recommended for unlim-

ited flying. These servos will provide the best per-

formance possible.

Note: Servos available through Aeroworks

◊ 5 - Hitec 7954SH Servos for flight surfaces

◊ 1 - Hitec 635HB Servo for throttle

Recommended Spinner:

◊ 1 - 3.5” Custom Spinner-Aluminum

Note: Spinner available from Aeroworks

Electronic Accessories : Receiver

A 6 or 8 channel receiver is recommended, using a

receiver with 6-8 channels will allow the builder to

mix both the aileron and elevator servo together in

the radio. Mixing these functions will result in a great

flying, well trimmed airplane.

◊ 1 - 6-8 Channel 2.4 GHz or PCM Receiver

Engine Option 2: DLE 35RA

◊ 1 - DLE 35RA w/ 60mm Standoffs

◊ 1 - Stock DLE 35RA Muffler

◊ 8 - Fender Washers

◊ 8 - Engine mounting bolts

◊ 1 - 19x8 Propeller

Aeroworks 30cc Laser 200 Assembly Manual 5

Receiver Power System:

The Aeroworks 20cc-30cc Power Package is recom-

mended. The package consists of the following

items:

◊ 1 - Fromeco Sahara Regulator w/Deans in 2 JR out

◊

1 - Fromeco 2600mah Li-Ion Battery w/ Deans

◊

1 - Smart-Fly Super Switch HD w/ Deans

Ignition Power System:

If using the DLE 30 or any other gas engine the

Aeroworks Ignition Power System is recommended

◊ 1 - Fromeco 2600mah Li-Ion Battery w/

Universal Connector

◊ 1 - Smart-Fly Ignition Regulator

◊ 1 - MPI charge switch

Recommended Extensions:

22 AWG extensions are recommended throughout

the 30cc Laser 200. The following sizes will be

used:

◊ 2 - 3” Extensions For Receiver to Ailerons

◊ 2 - 6” Extensions For Ailerons

◊ 2 - 24” Extensions For Elevators

TOOLS & ADHESIVES NEEDED

TO COMPLETE

• Allen wrenches US and Metric.

• Electric drill and selection of bits

• Razor saw

• Flat head screwdriver

• Hobby heat gun

• Hobby iron and covering sock

• Masking tape

• Modeling knife

• Needle nose pliers or crimping tool

• Paper towels

• Pen, pencil or felt tipped marker

• Phillips screwdriver

• Ruler and tape measure

• Scissors

• T pins

• Wire Cutters

• Blue Loctite

• CA kicker (optional)

• Thick, Thin and Medium CA

• Rubbing alcohol

• Wipes

WAR NING

Some rubbing alcohols

may attack painted parts.

6 Aeroworks 30cc Laser 200 Assembly Manual

1. Open your kit slowly and take care not to dam-

age any parts of the kit. Remove all parts from

their plastic protective covers for inspection.

Before doing any assembly or installation of any

decals it is very important to re-shrink or re-

tighten the already applied covering. Due to the

shipping process, heat and humidity changes

from different climates, the covering may be-

come lose and wrinkle in the sun. If you take the

time to re-tighten the covering, you will be re-

warded with a long lasting beautifully covered

model.

TIGHTENING AND

RESHRINKING THE

COVERING

2. Using your covering iron with a soft sock, gently

apply pressure and rub in the covering. If any

bubbles occur, your iron may be to hot. Reduce

heat and work slowly.

3. If bubbles persist, use a small pin to punch holes

in the bubble to relieve trapped air and reheat.

4. Use your heat gun with extreme caution. Take

care not to apply too much heat to one area for

long periods of time. This may cause the trim

colors to over shrink and pull away leaving un-

sightly gaps on the color lines. The trim stripes

are especially vulnerable to over shrinking.

5. Go over all seams and color overlaps with your

sealing iron.

Aeroworks 30cc Laser 200 Assembly Manual 7

6. Go over all hinge gaps and control surface to

ensure that wrinkled covering does not cause

excessive binding.

CHECKING GLUE JOINTS

1. Go over all seams and glue joints with thin CA,

this will ensure your model lasts for many sea-

sons to come.

Note: Even if you can visibly see glue on all glue

joints it is still recommended that the joints be

reglued. Due to changes in humidity during

the life of the aircraft glue joints can separate,

it is always recommended that the glue joints

be checked before each flying session.

2. Apply Thin CA to all firewall joints. The firewall

has already been fuel proofed and any additional

fuel proofing is not necessary.

IMPORTANT:

It is the responsibility of the purchaser /

operator to check the covering seams and

overlaps for security and a good seal.

Aeroworks is not responsible for failure of

covering seams or overlaps during flight.

Note: If covering continues to lift apply a small

amount of thin CA underneath the covering.

Then using a clean rag apply pressure to secure.

One of the most important tools in your

flight box is a roll of clear tape. This can be

used at the field for fast and easy repairs of

the covering. Then once you have finished

flying the covering can be permanently

repaired.

3. Apply a drop of thin CA to the alignment tabs on

the canopy as sown. Use extreme caution while

applying CA to ensure no CA runs onto the can-

opy.

4. Apply Thin CA to front canopy alignment pins as

shown. Allow CA to fully cure before reinstalling

canopy.

8 Aeroworks 30cc Laser 200 Assembly Manual

1. The ailerons have been pre-hinged and glued

to the wing panels and are ready for flight. No

other steps are necessary for hinging.

Required Parts

◊ 1 - 3” Pushrod

◊ 2 - 4-40 Ball Link Assemblies

◊ 2 - Lock Nuts

◊ 1 - Brass Spacers

◊ 1 - 4-40 Flat Washers

◊ 1 - Left Control Horn

◊ 1 - Right Control Horn

◊ 6 - T2.6x12mm Wood screws

Required Parts-Not Included

◊ 1 - Aileron Servo

◊ 4 - Servo Mounting Screws (Micro Fastener

Part number STW0209 recommended)

◊ 1 - 1 1/4” Servo Arm

◊ 1 - 6” Servo Extensions

◊ 1 - Aeroworks Safety Clip

Required Tools and Adhesives

◊ 5/64” Ball Driver

◊ 3/32” Ball Driver

◊ Pushrod Adjustment Wrench

◊ Phillips Screw Driver

◊ 1oz Bottle Gap Filling CA Glue

◊ .34oz Bottle Blue IC-Loc Thread Locker

AILERON SERVO

INSTALLATION

2. Attach the 6” extension to the servo lead and

secure with an Aeroworks Safety Clip. Ensure

the plugs will not come apart from vibration or

light tension.

3. Layout the servo and extension on the wing to

test fit the installation and ensure servo lead is the

correct length.

4. Remove the balsa stick with the pull string from

the servo well and tie the pull string to the servo

lead as shown.

5. Secure servo pull string with tape so that the

string pulls from the front end of the plug

. Taper

the tape to avoid hang-ups inside the wing.

6. Allow servo lead to pass through the preinstalled

rubber grommet as shown. This will prevent the

aileron extension from falling back into the

wing.

Aeroworks 30cc Laser 200 Assembly Manual 9

9. Install servo with servo mounting screws.

8. Install servo in servo well with the output arm

toward the leading edge of the wing. Drill holes

for servo mounting screws.

7. Remove servo extension pull sting as shown.

10. Assemble the pushrod and control horn assem-

bly as shown. The ball link goes between the

left and right sides of the control horn sides and

is secured with a nylon lock nut. Brass spacer

goes between servo arm and ball link and is not

installed between the right and left control horns.

11. Align the control horns over the factory drilled

holes.

12. Use a drop of thick CA glue on each screw to

prevent screws from loosening due to vibration

as shown.

Note: CA glues have a fast drying time.

Remember to work quickly.

10 Aeroworks 30cc Laser 200 Assembly Manual

13. Align the left and right sides of the control horns

to the mounting holes and mount using six wood

screws as shown.

14. A pushrod adjustment wrench has been in-

cluded, this will allow the pushrod length to be

extended or shortened with out removing the

servo arm. Adjust the pushrod length so the con-

trol surface is neutral when the servo arm is 90

degrees to the servo case.

Note: Tape aileron in place to help keep aileron

centered during pushrod adjustment.

15. Finished aileron servo installation shown below.

Repeat all previous steps for the remaining ai-

leron servo.

HORIZONTAL STAB

INSTALLATION

1. Gather the items shown below for the

installation of the Horizontal Stabilizer. The

elevator has been pre-hinged but not glued to the

Stab. Elevator installation will be done in a later

step.

Required Parts

◊ 1 - Horizontal Stabilizer w/ Elevator

Required Tools and Adhesives

◊ 30 Minute Epoxy

◊ Ball Point Pen

◊ Pencil

◊ Hobby Knife

◊ Ruler

◊ Tape Measure

◊ “T” Pins

◊ Masking Tape

Aeroworks 30cc Laser 200 Assembly Manual 11

2. Slide horizontal stab through the precut stab cut-

out in the fuse. Install wing and bolt wing in

place.

3. Attach a “T” pin at the corner of each aileron at

the wing tip. Make sure the “T” pins are placed

in the exact corner of each aileron.

4. Tape aileron in place using masking tape. This

will prevent the aileron from moving resulting in

an accurate wing to tail measurement.

5. Measure the trailing edge of the stab from the

fuse side to the stab tip. These distances must be

equal before gluing the stab in place.

6. Using a tape measure, attach the end hook to the

“T” pin in the aileron and measure to the trailing

edge of the stab at the tip as shown. Repeat this

step for the other side of the stab. Ensure that the

measurement is identical on each side. If the stab

is not straight as compared to the wing some

adjustment may be necessary.

7. Mark the location of the stab at the fuse at this

time.

12 Aeroworks 30cc Laser 200 Assembly Manual

8. Apply 30 minute epoxy to top and bottom of

stab between the pencil marks made in step 7.

Take care not to get any epoxy outside of the

lines.

9. Slide stab into fuse aligning the marks made in

step 7 with the fuse sides.

10. Before the 30 minute epoxy cures, re-measure

the distance between fuse side and stab tip to

ensure it is installed correctly. Make any adjust-

ments to its alignment at this time.

11. Before the epoxy fully cures double check the

stab alignment between the wing tip and stab tip

using the same method as shown in step 6. Make

any adjustments to the stab’s position to ensure

it is properly aligned with the wing.

12. Allow 30 minute epoxy to fully cure, checking

stab alignment periodically as the epoxy dries.

1. Gather the items shown below for the

installation of the Vertical Stabilizer. The

rudder has been pre-hinged but not glued to the

Stab. Rudder installation will be done in a later

step.

Required Parts

◊ 1 - Vertical Stabilizer w/ Rudder

Required Tools and Adhesives

◊ 30 Minute Epoxy

◊ Ball Point Pen

◊ Pencil

◊ Hobby Knife

◊ Ruler

◊ Tape Measure

◊ Paper Towels

◊ Denatured Alcohol

VERTICAL STAB & RUDDER

INSTALLATION

Aeroworks 30cc Laser 200 Assembly Manual 13

2. Apply 30 minute epoxy into vertical stab post

slot as shown below.

3. Slide vertical stab into fuse as shown. Use paper

towels and denatured alcohol to wipe away any

excess epoxy.

4. Allow epoxy to fully cure before continuing

with assembly. While the epoxy cures ensure

that the vertical stab is sitting flat to the top of

the fuse. Masking tape may be used to hold ver-

tical stab in place until epoxy cures.

5. Cut 8mm strip of covering from the supplied

spare covering sheets. Use a trim iron to seal

covering over the vertical stab and fuse joint as

shown. This will completely hide the vertical

stab/fuse seam.

6. Repeat for remaining colors and both sides of

vertical stab.

7. Repeat steps 5 and 6 for horizontal stab as

shown below.

14 Aeroworks 30cc Laser 200 Assembly Manual

2. Assemble the ball links between the control

horns as shown. Secure with nylon lock nut.

ELEVATOR CONTROL HORN

INSTALLATION

1. Gather the elevator control horn parts as shown

below.

Required Parts

◊ 2 - 4-40 ball link assemblies

◊ 2 - Lock nuts

◊ 2 - Left control horns

◊ 2 - Right control horns

◊ 12 - T2.6x12mm Wood screws

Required Tools and Adhesives

◊ 1 - 5/64” Ball Driver

◊ 1 - 3/32” Ball Driver

◊ 1 - Pushrod Adjustment Wrench

◊ 1 - Phillips Screw Driver

◊ 1 - 1oz Bottle Gap Filling CA Glue

3. Align the control horns over the factory drilled

holes.

4. Use thick CA on each screw prior to installing to

lock screws in place.

Note: CA glues have a fast drying time.

Remember to work quickly.

5. Align the left and right sides of the control horns

to the mounting holes and mount using six wood

screws as shown.

6. Repeat previous steps for remaining elevator

assembly.

Aeroworks 30cc Laser 200 Assembly Manual 15

2. Assemble the ball links between the control

horns as shown. Secure with nylon lock nut.

RUDDER CONTROL HORN

INSTALLATION

1. Gather the rudder control horn parts as shown

below.

Required Parts

◊ 2 - 4-40 ball link assemblies

◊ 2 - Lock nuts

◊ 2 - Left control horns

◊ 2 - Right control horns

◊ 6 - 2.6x16mm Phillip head bolts

◊ 6 - 2mm Nuts

Required Tools and Adhesives

◊ 1 - 5/64” Ball Driver

◊ 1 - 3/32” Ball Driver

◊ 1 - Pushrod Adjustment Wrench

◊ 1 - Phillips Screw Driver

◊ 1 - 1oz Bottle Gap Filling CA Glue

3. Align the control horns over the factory drilled

holes.

4. Pass the 2x16mm Phillips head bolts through

one control horn and then through the pre-drilled

holes in the rudder.

5. Install the remaining control horn and secure in

place with six 2mm nuts

6. Secure nuts with a drop of thick CA. This will

prevent them from coming loose in flight.

2. Prep all hinges for installation by applying Vase-

line petroleum jelly or light oil to the hinge joint.

This ensures no epoxy gets into the hinge during

assembly.

ELEVATOR/RUDDER HINGE

INSTALLATION

1. Gather elevator and rudder hinge installation

items listed below:

Required Parts

◊ 1 - Rudder

◊ 2 - Elevator Halves

◊ 14 - Pin Point Hinges (Not Glued)

Required Tools and Adhesives

◊ 30 Minute Epoxy

◊ Mixing Sticks

◊ Mixing Cups

◊ Rubbing Alcohol

◊ Petroleum Jelly or Light Oil

16 Aeroworks 30cc Laser 200 Assembly Manual

3. Mix epoxy in mixing cup and use a tapered stick

to apply the epoxy inside the pre-drilled holes in

the trailing edge of the stabilizer. Apply epoxy

to one side of each hinge and insert the hinge

completely into the hole. Ensure the hinge axis

is horizontal and parallel to the trailing edge of

the stab before epoxy cures. Wipe away excess

epoxy with alcohol wetted wipes.

4. Mix epoxy in mixing cup and use a tapered stick

to apply the epoxy inside the pre-drilled holes in

the leading edge of the elevators. Apply epoxy

to trailing edge of each hinge.

5. Mix epoxy in mixing cup and use a tapered stick

to apply the epoxy inside the pre-drilled holes in

the trailing edge of the fin. Apply epoxy to one

side of each hinge and insert the hinge

Completely into the hole. Ensure the hinge axis

is vertical and parallel to the trailing edge of the

fin before epoxy cures. Wipe away excess epoxy

with alcohol wetted wipes.

6. Mix epoxy in mixing cup and use a tapered stick

to apply the epoxy inside the pre-drilled holes in

the leading edge of the rudder. Apply epoxy to

trailing edge of each hinge.

7. Carefully slide the rudder onto each hinge and

against the trailing edge of the fin. Wipe away

excess epoxy with alcohol wetted wipes.

ELEVATOR SERVO

INSTALLATION

1. Gather the items shown below for the elevator

servo installation.

Required Parts

◊ 1 - 3” Pushrod

◊ 1 - 4-40 Ball Link Assembly

◊ 1 - Brass Spacer

◊ 1 - Flat Washer

◊ 1 - Lock Nut

◊ 1 - 4-40 Lock Bolt

Required Parts-Not Supplied

◊ 1 - Elevator Servo

◊ 1 - 1 1/4” Servo arm

◊ 1 - 24” servo extension

◊ 1 - Aeroworks safety clip

◊ 4 - Servo mounting screws (Micro Fastener

Part number STW0209 recommended)

Required Tools and Adhesives

◊ 1 - 5/64” Ball Driver

Aeroworks 30cc Laser 200 Assembly Manual 17

2. Attach 24” servo extension to servo. Use an

Aeroworks Safety Clip to ensure the plugs will

not come apart from vibration or light tension.

3. Attach elevator servo extension to pre-installed

pull string as shown.

4. Pull extension through fuse and into radio com-

partment.

5. Install servo in servo well with the output shaft

towards the rear of fuse as shown below.

6. Using a 1/16” drill bit, drill holes for servo

screws.

7. Install servo with servo mounting screws.

8. Correct installation of ball link to servo arm

shown below.

Note: Flat washer will prevent ball link from

coming loose from brass ball.

9. Assemble pushrod to servo arm assembly as

shown.

10. Attach pushrod to ball link and control horn.

11. A pushrod adjustment wrench has been in-

cluded, this will allow the pushrod length to be

extended or shortened with out removing the

servo arm. Adjust the pushrod length so the con-

trol surface is neutral when the servo arm is 90

degrees to the servo case.

12. Finished elevator servo assembly shown below.

Repeat all previous steps for the remaining ele-

vator linkage assembly.

Servo

Output

Shaft

Lock Nut

Brass

Spacer

4-40 Bolt

Flat Washer

Note: Flat washer prevents ball link from coming off

brass ball

18 Aeroworks 30cc Laser 200 Assembly Manual

RUDDER SERVO

INSTALLATION

1. Gather the items shown below for the rudder

servo installation.

Required Parts

◊ 2 - 1x1000mm Pull-Pull cable

◊ 2 - 4-40 ball link assemblies

◊ 2 - 4-40 Bolts

◊ 2 - Brass spacers

◊ 2 - Flat washer

◊ 2 - Lock nuts

◊ 4 - 3.5x5mm Brass swage tubes

◊ 4 - 4-40 Coupler with nuts for cable

Required Parts-Not Included

◊ 1 - Rudder Servo

◊ 1 - 2 3/4” Servo arm (Double)

◊ 4 - Servo mounting screws (Micro Fastener

Part number STW0209 recommended)

Required Tools and Adhesives

◊ 1 - 5/64” Ball Driver

◊ 1 - 3/32” Ball Driver

◊ 1 - Electric Drill

◊ 1 - 1/16” Drill Bit

◊ Pliers

◊ 1oz Bottle Thin CA Glue

2. Install servo in servo well with the output shaft

towards the front of fuse as shown below.

3. Using a 1/16” drill bit, drill holes for servo

screws.

4. Install servo with servo mounting screws.

7. Pull the rudder cables from the fuse tail to the

rudder servo tray. Take care not to cross the ca-

bles.

5. Feed the rudder cable through the pre installed

cable exit tube in the tail of the fuse toward the

front. Repeat for other side.

6. Loop or tape cable to fuse to prevent cable from

being pulled into fuse

Aeroworks 30cc Laser 200 Assembly Manual 19

9. Thread the brass swag tube onto the pull pull

cable followed by the threaded coupler.

10. Thread cable back through the brass swage tube

as shown.

8. Thread brass coupler half way into ball link.

Note: There are two types of 4-40 couplers supplied,

two are for the throttle and choke pushrods

and four are for the pull

pull system. The couplers

with the solid base are to

be used for the pull pull

assembly.

14. A drop of thin CA may be applied to the swage

tube to help secure the cable.

13. Crimp the brass tube with a crimping tool or

pliers.

12. Use pliers to pull looped cable tight as shown

below.

11. Loop the cable back through the brass swage tube

as shown.

20 Aeroworks 30cc Laser 200 Assembly Manual

17. Using 4-40 bolt, flat washer and lock nut, install

the ball links onto servo arm as shown below.

15. Cut off excess cable with wire cutters.

16. Repeat all previous step for remaining pull pull

cable.

21. Adjust the tension of the pull pull cables until

they are tight. Overly tightening cables can bind

or slow servo movement. Adjust cables to allow

for some slack.

Note: Due to temperature change and normal wear,

it may be necessary to tighten the cables over

time.

22. Finished pull pull installation shown below.

20. Pull cable snug and attach pull pull cable to rear

ball links.

19. Tape the rudder in the neutral position as shown.

This ensures the rudder is straight when the ca-

bles are attached.

18. Plug the rudder servo into the rudder channel of

the receiver and power up. Turn on transmitter to

center rudder servo.

Page is loading ...

AeroWorks 30cc BRAVATA ARF-QB Assembly Manual

AeroWorks 30cc BRAVATA ARF-QB Assembly Manual

Related papers

Other documents