Life Fitness 95TW User manual

Arctic Silver 95TW Treadmill

Customer Support Services

PARTS MANUAL rev 03 Jul 2008

2

ARCTIC SILVER 95TW 95TW-0XXX-03

REFERENCES S/N WTE100000 and up

OPERATION MANUAL M051-00K58-A177

SERVICE MANUAL M051-00K58-A159

ACCESS PLATE ASSEMBLY

CONSISTS OF:

1) CONNECTOR PLATE

2) F TYPE CONNECTOR

AK58-00329-0000

0K58-01392-0000

0017-00021-2846

COAX CABLE AK32-00020-0002

POWER CABLE AK32-00078-0001

HARDWARE BAG AK58-00226-0000

TOUCH UP PAINT:

SPRAY CAN

.5 OZ BOTTLE W/APPLICATOR

.33 OZ PEN

0017-00008-0204

0017-00008-0205

0017-00008-0206

INSTALLATION VIDEO M051-00K58-A160

SERVICE VIDEO M051-00K58-A161

NOTE: ADDING THE LCD BOLT-ON SCREEN TO THE

95TW-0XXX-03 MAKES THE UNIT A 95TER-0XXX-03.

3

ARCTIC SILVER 95TW 95TW-0XXX-03

CONTENTS S/N WTE100000 and up

Page

REAR ENDCAPS AND CUP HOLDERS ..........................................................................4

SCUFF PAD, TINSEL AND FRAME TAG BOARD ..........................................................5

CONSOLE AND RELATED COMPONENTS....................................................................6

UPRIGHTS, HANDRAILS AND ERGO BAR....................................................................7

MOTOR COVER, FRONT COVER AND ENDCAPS ........................................................8

BELT, DECK AND REAR ROLLER..................................................................................9

LIFT FRAME AND MOTOR ..............................................................................................10

WAX/LIFT ASSEMBLY.....................................................................................................11

MOTOR CONTROLLER ASSEMBLY...............................................................................12

DRIVE MOTOR ASSEMBLY ............................................................................................13

IDLER ARM ASSEMBLY AND STATIC BRUSH..............................................................14

LEG LEVELER ASSEMBLY.............................................................................................15

FRONT ROLLER ASSEMBLY..........................................................................................16

ERGO BAR WITH LIFEPULSE.........................................................................................17

POWER COMPONENTS SCHEMATIC 1 .........................................................................18

POWER COMPONENTS SCHEMATIC 2 .........................................................................19

CABLES............................................................................................................................20

4

ARCTIC SILVER 95TW 95TW-0XXX-03

Rear End Caps and Cup Holders S/N WTE100000 and up

Rear End Cap

0K58-01268-0000

Rear End Cap

0K58-01268-0000

Screws (4)

0017-00101-1772

Cup Holder, LT

A

K58-00247-0002

Cup Holder, RT

A

K58-00247-0001

Decal - LF Logo

0K60-01193-0000

5

ARCTIC SILVER 95TW 95TW-0XXX-03

Scuff Pad, Tinsel and Frame Tag Bd. S/N WTE100000 and up

Anti-Scuff Pad

0K58-01376-0000 (2)

Anti-Static Tinsel

Tinsel Spring

0017-00009-0901

0K58-01102-0001

Frame Tag PCB

B084-92187-D000

6

ARCTIC SILVER 95TW 95TW-0XXX-03

Console and Related Components S/N WTE100000 and up

Console Assembly Overlay/Bezel/Switch Assy. Overlay Language

AK58-00438-0001 AK58-00203-0001 0K58-01298-0001 Eng/Met

AK58-00438-0002 AK58-00203-0001 0K58-01298-0001 Eng/Eur

AK58-00438-0003 AK58-00203-0003 0K58-01298-0003 German

AK58-00438-0004 AK58-00203-0004 0K58-01298-0004 Spanish

AK58-00438-0006 AK58-00203-0006 0K58-01298-0006 Japanese

AK58-00438-0007 AK58-00203-0007 0K58-01298-0007 French

AK58-00438-0008 AK58-00203-0008 0K58-01298-0008 Italian

AK58-00438-0009 AK58-00203-0009 0K58-01298-0009 Dutch

AK58-00438-0010 AK58-00203-0010 0K58-01298-0010 Portuguese

PCB Assembly

A084-92184-A006

Rear Console Case

AK58-00351-0000

Rear Console Decal

0K58-01357-0000

Console Screw (8)

0017-00101-1288

Console Accessory

Cover

0K58-01280-0000

PCB Mounting Screw (8)

0017-00101-1275

Polar/E-Stop Cable Assy

AK58-00237-0000

Polar Receiver

118E-00001-0152

Polar PCB Cable Assy

AK39-00064-0000

Front Console Case

0K58-01273-0001

Stop Switch

0K58-01321-0000

Micro-Switch

0017-00032-0185

CD Tray, Rubber Pad

0K58-01359-000

0

Tether Stop Assy

AK58-00322-0000

Magnet Disc

0K40-01070-0000

See Table

7

ARCTIC SILVER 95TW 95TW-0XXX-03

Uprights, Handrails and Ergo Bar S/N WTE100000 and up

Handrail Hex Nut (4)

0017-00103-0327

Handrail (2)

AK58-00256-0000

Top RT Handrail Boot

0K58-01303-0001

Console/Cup Holder

Mounting Screw (8)

0017-00101-1780

Bottom RT

Handrail Boot

0K58-01304-0001

Handrail Mounting

Screw (4)

0017-00101-1774

Handrail Boot

Screws (6)

0017-00101-1770

Bottom LT

Handrail Boot

0K58-01304-0002

Console Mounting

Screw (4)

0017-00101-1773

Top LT Handrail Boot

0K58-01303-0002

Handrail Screw (2)

0017-00101-1773

Handrail Tube Cap (2)

0K58-01396-0000

Upright, RT

AK58-00310-0003

Upright, LT

AK58-00310-0004

Upright Tube Cap (2)

0K58-01302-0000

Upright Tube

Cap Screw (2)

0017-00101-1772

Grommet (2)

0017-00042-0326

Upright Plug (2)

0K58-01305-0002

Upright Mounting

Screw - 0017-00101-1778 (6)

Washer - 0017-00104-0325 (6)

Upright, Plug (2)

0K58-01305-0002

ERGO Bar Assembly

AK58-00219-0000

User Sense Proximity Cable

AK58-00032-0000

HR Sensor Cable

AK58-00041-0000

ERGO Bar Gasket (2)

0K58-01347-0000

8

ARCTIC SILVER 95TW 95TW-0XXX-03

Motor Cover, Front Cover and Front

End Caps

S/N WTE100000 and up

Front End Cap (2)

0K58-01267-0000

End Cap Screws (4)

0017-00101-1772

Front Cover

0K58-01266-0000

0017-00101-1771

Screws (4)

Motor Cover Screws (4)

0017-00101-1772

Motor Shroud Assy.

AK58-00397-0000

Bug Medallion Assembly

A

K58-00245-0000

Felt Strip - 28”

0017-00081-0294

9

ARCTIC SILVER 95TW 95TW-0XXX-03

Belt, Deck and Rear Roller S/N WTE100000 and up

Deck

0K58-01091-0002

Deck Mounting Screws (4)

0017-00101-1775

Grommet (2)

0017-00042-1147

TECSPAK Spring (8)

0K40-01026-0002

Washer (8)

0017-00104-0072

TECSPAK Tinnerman Clip (4)

0017-00103-0198

TECSPAK Mounting Screw (8)

0017-00101-1652

Belt Limit Label, RT

M051-00K58-A100

Caution Label

M051-00K58-A014

Striding Belt

0K58-01400-0000

Belt Limit Label, LT

M051-00K58-A101

Rear Roller Guard, LF

AK58-00360-0002

Round Grommet

0017-00042-0326

Roller Guard Screw (4)

0017-00101-1776

Rear Roller Guard, RT

AK58-00360-0001

Square Grommet

0017-00042-1147

Screw

0017-00101-1776

Washer

0017-00104-0043

Rear Roller

0K58-01002-0000

Rear Roller

Adjusting Screws

0017-00101-1880

10

ARCTIC SILVER 95TW 95TW-0XXX-03

Lift Frame and Lift Motor S/N WTE100000 and up

Cotter Pin

0017-00007-0208

Clevis Pin

0017-00007-0214

Lift Motor

0K58-01062-0000

Lock Nut (2)

0017-00103-0285

Hex Screw (2)

0017-00101-1777

Flat Washer (2)

0017-00104-0259

Bronze Sleeve (2)

0K58-01089-0000

Line Cord Clip

0017-00042-0840

Lift Frame

0K58-01066-0000

Lock Nut

0017-00103-0025

Lift Motor Hex Bolt

0017-00101-1021

Vinyl Cap

0017-00042-1075

Wheel

0K58-01071-0000

Phillips Screw

0017-00101-1612

Washer

0017-00104-0189

Lift Frame End Cap

0017-00042-1076

Receptacle Assembly ( includes all

of the parts listed below)

AK58-00514-0000

IEC Receptacle

0017-00003-0949

Line Cord Socket Bracket

0K58-01419-0000

Frame Screws

0017-00101-1723

11

ARCTIC SILVER 95TW 95TW-0XXX-03

Wax/Lift Assembly–AK58-00243-0000 S/N WTE100000 and up

Wax Lift Mounting Screw (3)

0017-00101-1641

Pin Collar Spacer (3)

0017-00042-1070

Wax/Lift PCB

A084-92261-A001

Spacer (3)

0017-00042-1149

Mounting Bracket

0K58-01316-0000

Plastic Grommet (4)

0017-00042-0821

Locking Nut (3)

0017-00103-0052

Motor Capacitor

PCB Assembly

B084-92241-A000

Motor Capacitor

PCB Mounting

Screw (4)

0017-00101-1253

12

ARCTIC SILVER 95TW 95TW-0XXX-03

Motor Controller Assembly S/N WTE100000 and up

AK60-00171-0000 (100-120v) W/O FERRITE

AK60-00171-0001 (200-240v) W/O FERRITE

AK60-00171-0002 (100-120v) WITH FERRITE

AK60-00171-0003 (200-240v) WITH FERRITE

13

ARCTIC SILVER 95TW 95TW-0XXX-03

Drive Motor Assembly S/N WTE100000 and up

Poly-V Pulley

0K58-01057-0001

Motor w/Caution Label

AK58-00171-0000 (SN 100000 - 100020)

AK58-00171-0001 (SN 100021 - WTE100...)

WTE WTE

WTE

Slotted Hex Screw (2)

0017-00101-0975

Speed Sensor Assembly

AK58-00073-0001

Sensor Wheel

Mounting Screw (3)

0017-00101-1631

Sensor Wheel

0K58-01094-0000

Locking Nut (4)

0017-00103-0027

Washer (4)

0017-00104-0409

Insulating Shoulder

Washer (4)

0K58-01255-0000

Insulating Pad (2)

0K58-01256-0001

Flywheel Assembly

AK58-00090-0002

(Assembly includes

Flywheel 0K58-01092-0002

Sensor Wheel and

Mounting Screws)

Drive Motor Assembly Number Motor Serial Number

AK58-00172-0000 WTE100000 – WTE100020

AK58-00172-0002 WTE100021 and up

14

ARCTIC SILVER 95TW 95TW-0XXX-03

Idler Arm Assembly and Static Brush S/N WTE100000 and up

Idler Arm Assembly

AK58-00053-0002

Idler Pin

0017-00007-0248

Idler Spring Damper

0K26-02055-0000

Idler Spring

0k58-01085-0000

Wire Clamp

0017-00042-1072

Screw

0017-00101-1193

Limit Switch

0017-00032-0195

Limit Switch Cable

AK58-00027-0000

Motor Pulley

0K58-01057-0001

Allen Screw

0017-00101-0333

Grommet

0017-00042-0326

Drive Belt

0K58-01114-0000

Idler Pulley

0K26-01731-0000

Threaded Idler

0K58-01084-0002

Lock Nut: Idler

0017-00103-0324

Shaft

Anti Static Brush

0K58-01263-0001

Tinsel Bracket Screw(2)

0017-00101-1193

Plug

0017-00042-1053

(For units not

equipped with

circuit breaker.)

15

ARCTIC SILVER 95TW 95TW-0XXX-03

Leveler Assembly – AK58-00370-0000 S/N WTE100000 and up

Bracket Leveler

0K58-01083-0000

Pivot Pin

0K58-01098-0000

Leveling Foot

0K58-01110-0000

Stop Nut

0K58-01099-0000

Hex Nut (4)

0017-00101-1253

Lock Washer (4)

0017-00104-0333

Flat Washer (4)

0017-00104-0190

16

ARCTIC SILVER 95TW 95TW-0XXX-03

Front Roller Assy.–AK58-00066-0000 S/N WTE100000 and up

Polley V Pulley 8”

0K58-01105-0000

Hex Bolt

0017-00101-1632

Flat Washer

0017-00104-0330

Lock Washer

0017-00104-0005

Flat Washer

0017-00104-0043

Mounting Bolt

0017-00101-0974

3.5” Front Roller

0K58-01001-001

17

ARCTIC SILVER 95TW 95TW-0XXX-03

Ergo Bar w/Lifepulse S/N WTE100000 and up

Lens Cover

Mounting Screw (2)

0017-00101-0824

Lens Cover Assembly

AK58-00064-0000

Heart Rate Electrode Kit

GK20-00002-0005

Ergo Bar Gasket (2)

0K58-01347-0000

18

ARCTIC SILVER 95TW 95TW-0XXX-03

Power Components Schematic 1 S/N WTE100000 and up

20 Amp Line Filter

0017-00003-1015

On/Off switch

0017-00032-0198

X

former Bracket Assembly

(foreign units only)

AK58-00210-0000

Line Cord (Plug End Changes)

0017-00003-0947 12’ 120v

*0017-00003-0974 Domestic

0017-00003-0948 12’ 220v

0017-00003-0915 RT Angle Plug

0017-00003-0781 220v/60Hz

0017-00003-0696 Continental

0017-00003-0890 240v/59Hz UK

0017-00003-0996 240v+ AUS

* standard cord for domestic unit

Description

HARNESS-ASSY:MFG;120/60 20A E

EHARNESS-ASSY:MFG;220/60 20A

HARNESS-ASSY:MFG;230/50 10A E

HARNESS-ASSY:MFG;240/50 10A E

HARNESS-ASSY:MFG;240V+ 20A E

HARNESS-ASSY:MFG;100/50 20A E

HARNESS-ASSY:MFG;200/50 20A E

Item

0017-00003-1015

-

0017-00003-1015

Item

AK58-00222-0000

AK58-00223-0003

AK58-00223-0004

AK58-00223-0001

AK58-00223-0002

Black 4” Jumper

AK58-00081-0000

White 6” Jumper

AK58-00082-0000

Green/Yellow 5” Jumper

AK58-00083-0000

Item

AK32-00265-0001

AK32-00265-0002

AK32-00265-0003

AK32-00265-0004

AK32-00265-0005

AK32-00265-0006

AK32-00265-0007

Power Cable Only

120/60

AK58-00222-0000

220/230

AK58-00223-0003

MOV Cable

AK58-00224-0001

19

ARCTIC SILVER 95TW 95TW-0XXX-03

Power Components Schematic 2 S/N WTE100000 and up

20 Amp Line Filter

0017-00003-1015

4” Black Wire

AK58-00081-0000

6” White Wire

AK58-00082-0000

5” Green/Yellow Wire

AK58-00083-0000

MOV/Filter Cable Assy.

AK58-00224-0001

Line Cord (Plug End Changes)

0017-00003-0947 12’ 120v

0017-00003-0974 Domestic

0017-00003-0948 12’ 220v

0017-00003-0915 RT Angle Plug

0017-00003-0781 220v/60Hz

0017-00003-0696 Continental

0017-00003-0890 240v/59Hz UK

0017-00003-0996 240v+ AUS

Description

HARNESS-ASSY:MFG;120/60 20A E

EHARNESS-ASSY:MFG;220/60 20A

HARNESS-ASSY:MFG;230/50 10A E

HARNESS-ASSY:MFG;240/50 10A E

HARNESS-ASSY:MFG;240V+ 20A E

HARNESS-ASSY:MFG;100/50 20A E

HARNESS-ASSY:MFG;200/50 20A E

Item

0017-00003-1015

-

0017-00003-1015

Item

AK58-00222-0000

AK58-00223-0003

AK58-00223-0004

AK58-00223-0001

AK58-00223-0002

Black 4” Jumper

AK58-00081-0000

White 6” Jumper

AK58-00082-0000

Green/Yellow 5” Jumper

AK58-00083-0000

Item

AK32-00265-0001

AK32-00265-0002

AK32-00265-0003

AK32-00265-0004

AK32-00265-0005

AK32-00265-0006

AK32-00265-0007

Power Cable Only

120/60

AK58-00222-0000

220/230

AK58-00223-0003

MOV Cable

AK58-00224-0001

20

ARCTIC SILVER 95TW 95TW-0XXX-03

Wax/Lift Power Supply S/N WTE100000 and up

MOTOR CONTROLLER

WAX LIFT POWER SUPPLY

LEVEL SWITCH

CLOSED @ 0%

MESSAGE CENTER

CONSOLE

SPEED

PICK-UP

CAPACITOR BD.

MOTOR

E Stop

AK58-00036-0001

Life Pulse

AK58-00041-0001

Polar/End Session

AK58-00036-0001

Negative Switch

AK60-0009-0001

For pre-wired units:

120” Coax Cable

AK32-00020-0002

120” Power Extension Cable

AK32-00078-0001

Motor Controller Interface

AK58-00035-0001

Speed Sensor

AK58-00043-000

0

Motor Controller to

Capacitor Board Cable

Domestic (3-wire)

AK58-00077-0001

International (4-wire)

AK58-00077-0000

Life Fitness 95TW User manual

Life Fitness 95TW User manual

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