Sanyo NV-E7000 - Portable GPS And Mobile DVD Entertainment System User manual

FILE NO.

NV-E7000

(U.S.A.)

SERVICE MANUAL

Portable DVD Navigation

System

PRODUCTCODENo.

949 005 03

REFERENCE No. SM590496

INDEX

SPECIFICATIONS........................................................................................................................................................... 1

ACCESSORIES............................................................................................................................................................... 2

COMPONENT NAMES AND FUNCTIONS ..................................................................................................................... 3

DISASSEMBLY ............................................................................................................................................................. 10

ADJUSTMENT PROCEDURES .................................................................................................................................... 13

EXPLANATION OF MICROCOMPUTER ...................................................................................................................... 15

TROUBLE SHOOTING ................................................................................................................................................. 25

EXPLANATION OF OPERATION(DVD-ROM MECHANISM)....................................................................................... 29

EXPLANATION OF CIRCUIT ........................................................................................................................................ 30

EXPLODED VIEW(DVD-ROM MECHANISM) .............................................................................................................. 33

PARTS LIST(DVD-ROM MECHANISM)........................................................................................................................ 34

EXPLODED VIEW ......................................................................................................................................................... 35

PARTS LIST .................................................................................................................................................................. 36

ABOUT UPGRADES ..................................................................................................................................................... 40

CONNECTING A VIDEO DECK/VIDEO CAMERA ....................................................................................................... 41

BLOCK DIAGRAM......................................................................................................................................................... 42

SCHEMATIC DIAGRAM................................................................................................................................................ 45

WIRING DIAGRAM........................................................................................................................................................ 45

REGARDING CLEANING THE PICKUP ....................................................................................................................... 90

SPECIFICATIONS

_ _

1

Type Liquid crystal color monitor

Drive system TFT active matrix system

Screen size 7V type

Light source Cold cathode tube

Expansion output terminal

14 pin connector

Power supply input terminal

DC 9V (EIAJ terminal)

GPS exterior antenna input terminal

GPS connector

Brake terminal Mini-jack

Headphone output terminal

Stereo mini-jack

Video I/O terminal

Mini-jack

Audio I/O terminal/

optic digital audio output terminal

stereo mini-jack/optic

mini-jack

S video output terminal S terminal

I/O TERMINAL

Power source AC 120V, 60Hz

DC 12V

Current 2.0A (when using DC-DC)

Power consumption

18W (when using the navigation

system)

Temperature range

32 to +122°F (0 to +50°C)

(when in NAVI or VIDEO mode)

41 to +95°F (+5 to +35°C)

(when in DVD mode)

Exterior dimensions

About 175X42X137mm

(width x height x depth)

*excluding projections

Weight About 800g (main unit only)

* The specifications and design of this unit are

subject to change for improvements without

prior notification.

* The V-type monitor screen size (7V type) is a

standard based on the dimensions necessary

for an effective screen.

OTHER

GPS antenna Micro-strip flat

antenna

Reception frequency 1575.42MHz

(C/A cord)

Reception system 18 channels

parallel

Reception sensitivity –130dBm

Updating Interval About 1 second

Format Original DVD

format

NAVIGATION

Made for the following disc type:

¡DVD video

¡Music CD (CD-DA)

5 inch (12 cm) and

3 inch (8 cm) diameter

Reading format Non-contact optical

reading

(using a semiconductor

laser)

Frequency range 20Hz to 20kHz

(+1.0dB to –2.0dB)

S/N ratio 85dB or more

High harmonic distortion

0.1% or less

Dynamic range 88dB or more

Wow and flutter Within or under the

measurement limit

DVD VIDEO/CD PLAYER

MONITOR

ACCESSORIES

_ _

2

Parking brake

connector cable

GPS Exterior Antenna and

Installation Parts

1 disc

1 core

Map DVD-ROM

Self-lock connector

AC/DC adapter

2 clips2 cables

12V cigarette lighter

connector cable

1 cable 1 cable

Remote control and

holder

Each 1

Velcro tape

1 pair

AAA battery

2 batterys

Tapping screw (M3x8)

2 screws

Kit for Installation

1 cable

RCA cord (when in

AUDIO mode)

1 cable

RCA cord (when in

VIDEO mode)

Core (Small)

Core (Large)

1 core

_ _

3

COMPONENT NAMES AND FUNCTIONS

MAIN UNIT

DVD VIDEO/CD OPERATION

_ _

4

COMPONENT NAMES AND FUNCTIONS

Extension terminal

Brake terminal

Connects to the vehicle’s parking

brake signal line.

DC input 9V terminal

Connects to the included 12V

vehicle battery cigarette lighter

cable / the included

AC/DC adaptor.

Headphone terminal

Used when connecting commercially

available headphones.

Audio I/O and optical digital

audio output terminal

Used when connecting the sound

input terminal of a TV or amp

using the included RCA cord

(when in AUDIO mode).

Video I/O terminal

Used when connecting to a TV

image input terminal using the

included RCA cord (when in

VIDEO mode).

Power supply switch

Remote control

infrared receiver

Speaker

Liquid crystal display

Brightness sensor

_ _

5

COMPONENT NAMES AND FUNCTIONS

DVD VIDEO/CD OPERATION

REMOTE CONTROL

_ _

6

COMPONENT NAMES AND FUNCTIONS

10-key button

Used when inputting numeric values.

10-KEY

çbutton

Used to correct values when inputting

numbers using the 10-key buttons.

†

button

This button displays the playback time

on the top left corner of the screen.

©

button

Displays the chapter search and time

search selection screens.

N

button

This button displays the 10-key

numerical value input screen.

ß

button

(only when playing back DVD

video discs)

Every time this button is pressed, the

subtitle language item is switched

from the list of languages recorded in

the disc.

A

button

(only when playing back DVD

video discs)

Every time this button is pressed, the

angle is switched.

å

button

(only when playing back DVD

video discs)

Every time this button is pressed, the

voice language item is switched from

the list of languages recorded in the

disc.

Ω

button

¡For DVD video discs

Every time this button is pressed, the

screen zooms up 1.5, 2 and 4 times

magnification.

¡For JPEG imaging

Toggles between ZOOM ON and OFF.

V

button

(CD)

The sound output is switched every

time this button is pressed.

#

button

Every time this button is pressed, the

repeat mode is switched.

Íbutton

(only when in CD mode)

This button is to select shuffle

playback.

!

button

Press this button to display the initial

settings screen and setup key.

Flip-top opened

COMPONENT NAMES AND FUNCTIONS

_ _

7

MAIN UNIT

OPERATING THE NAVIGATION UNIT

_ _

8

COMPONENT NAMES AND FUNCTIONS

Extension terminal

Brake terminal

Connects to the vehicle’s parking

brake signal line.

GPS exterior antenna terminal

Connects to the included GPS

exterior antenna.

DC input 9V terminal

Connects to the included 12V vehicle

battery cigarette lighter cable / the

included AC/DC adaptor.

Headphone terminal

Used when connecting commercially

available headphones.

Audio I/O and optical digital

audio output terminal

Used when connecting the sound

input terminal of a TV or amp

using the included RCA cord

(when in AUDIO mode).

Video I/O terminal

Used when connecting to a TV

image input terminal using the

included RCA cord (when in

VIDEO mode).

S-video output terminal

Power supply switch

Remote control

infrared receiver

Speaker

Liquid crystal display

Brightness sensor

_ _

9

COMPONENT NAMES AND FUNCTIONS

REMOTE CONTROL

OPERATING THE NAVIGATION UNIT

_ _

10

DISASSEMBLY

How to remove the PCB - ML,MAIN, DVD MECHANISM,MDVC07 and PCB - ML,DVD.

[Refer to figures 1,2,3]

1.Remove 4 screws A which fasten the REAR CABINET ASSY, and the Hook.

Remove FFC,28P which is connected to the PCB - ML,MAIN and PCB - W,LCD.

2.Remove 6 screws B which fasten the PCB - ML,MAIN.

Remove the LEAD WIRES placed on the PCB - ML,DVD side, and FPC.

The PCB - ML,MAIN can be removed.

3.Remove the 3 SPECIAL SCREWS C which fasten the DVD MECHANISM,MDVC07.

Remove FFC,50P which is connected to t he DVD MECHANISM,MDVC07 and

PCB - ML,DVD.

The DVD MECHANISM,MDVC07 can be removed.

4.Remove 8 screws D which fasten the PCB- ML,DVD.

Remove the solder of 2 LEAD WIRES placed on the FAN,MOTOR,DC side.

The PCB - ML,DVD can be removed.

How to remove the PCB- W,LCD [Refer to figures 2]

1.Remove the 2 screws E which fasten the BRACKET, LCD.

2.Remove the solder of 2 LEAD WIRES placed on the SPEAKER side.

The PCB - W,LCD can be removed.

How to remove the PCB - W,KEY. [Refer to figures 2,4]

1.Remove the BUTTON, SCROLL.

2.Remove the 2 screws F which fasten the BRACKET, LCD.

3.Remove FFC,6P.

4.Remove the solder of 3 LEAD WIRES placed on the PCB- W,SENSOR side.

5.Remove the 5 screws G which fasten the PCB - W,KEY.

The PCB - W,KEY can be removed.

How to remove the PCB - W,SENSOR. [Refer to figure 4]

1.Remove SPECIAL SCREW H which fasten the PCB - W,SENSOR.

2.Remove the solder of 3 LEAD WIRES placed on the PCB - W,KEY side.

The PCB - W,SENSOR can be removed.

HOOK

A

REAR CABINET ASSY

Figure1

CS982

CS051

PCB-ML,MAIN

Figure2

B

E

LEAD WIRE

FFC,6P

LEAD WIRE

B

FFC,28P

FPC

LEAD WIRES PLACED

ON SPEAKER SIDE

F

BRACKET,

LCD

BRACKET,

LCD

BRACKET,

LCD

BRACKET,

LCD

+

PCB-W,KEY

PCB-W,LCD

_ _

11

DISASSEMBLY

C796

CS641

CS651

CS601

G

D

C

D

H

G

LEAD WIRE

PCB-W,KEY

PCB-ML,DVD

PCB-W,

SENSOR

Figure4

Figure3

LEAD WIRES PLACED

ON FAN,MOTOR,DC SIDE

DVD MECHANISM,

MDVC07

FFC,50P

_ _

12

DISASSEMBLY

ADJUSTMENT PROCEDURES

_ _

13

1.Adjustment Conditions

Power supply voltage DC

9.0 V.

Input the suitable signal for each adjustment.

It shifts to TEST MODE by pressing in order of [OUT] [OUT][IN] [IN]

[VOLUME-] [VOLUME [RETURN] [POSITION].

When in TEST MODE, the items can be changed by pressing

or

of joystick, and the values can be changed by pressing [VOLUME ] or

.

2.LCD Adjustment

< Adjustment conditions >

In VIDEO MODE, input monochrome10 step signal from VIDEO IN.

Go to TEST MODE and adjust in order of the following.

Adjust each video signal value by default value (COLOR/TINT/ BLACK:

CENTER, DIMMER: MAX, AUTO DIMMER: OFF ).

1 )

B - B Adjustment

Observe VG(CS1, pin 8 ) by Synchro - scope.

Adjust [RGB AMP] to become [4.0V P- P 0.1V] between Black - Black

voltage (V

B -B )

2) B - W Adjustment

Observe VG(CS1, pin 8 ) by Synchro - scope.

Adjust [BRIGHT] to become [2.9V

P- P 0.1V] between Black - White

voltage (V B - W ).

3) Red Adjustment

Observe VR(CS1, pin 7 ) by Synchro - scope.

Adjust [SUB R] to become [2.9V P- P 0.1V] between Black - White

voltage (V B - W ).

4) Blue Adjustment

Observe VB(CS1, pin 6 ) by Synchro - scope.

Adjust [SUB B] to become [2.9V

P- P 0.1V] between Black - White

voltage (V B - W )

5) VCOM Adjustment

Observe VCOM(CS1, pin 9 ) by Synchro - scope.

Adjust [COM AMP] to become wave Form [4.0V P- P 0.1V]

The steps should be like figure 1 by the above - mentioned adjustment.

]

[VOLUME-] [VOLUME

]

[ ]

[VOLUME-]

_ _

14

SIGNAL

SAME STEPS

BLACK LEVEL

WHITE LEVEL

V

B B

V B W

V B W BLACK-WHITE VOLTAGE

V B B BLACK-BLACK VOLTAGE

Figure1

Right and left of the both ends of

the white line shall be equalized.

3. FLICKER Adjustment

< Adjustment conditions >

Adjustment shall be done with the combination of a paired LCD module.

Adjustment in TEST MODE.

Display map in NAVI MODE.

Adjust each video signal value by default value.

(BLACK : CENTER. DIMMER : MAX

.)

1) FLICKER adjustment

Give a shock to the set, and adjust the

[FLICKER] to make the FLICKER

visually optimal.

4. DISPLAY POSITION ADJUSTMENT

< Adjustment conditions >

Display the following screen in NAVI MODE, and adjust the VOLUME on the

reverse side of the LCD module to

make the both ends of right and left of the

screen equalize.

Check disc.

ADJUSTMENT PROCEDURES

NC

I/O

1 SDA_D I/O

2 DVD_INT

O

3 DVD_RST

O

4 VOL_O

O

5 DARC_DO

O DARC

6 DARC_DI

I DARC

7 DARC_CLK

O DARC

8 DRAC_CE

O DARC

9 DRAC_RST

O DARC

10 TV_CLK

O TV tuner

TV tuner

11 TV_DATA

O

12 TV_LE

O

13 TV_LOCK I

14 TV_SD

I

15 BYTE

I Hi input

16 CNVSS

PWR GND

17 AU_SW1

O AUDIO change sw

AUDIO change sw18 AU_SW2

O

19 RST I RESET input

Main clock oscillator input

Main clock oscillator output

Remote control sensor input

20 XOUT

O

21 VSS

PWR GND

Vortical syncro input

22 XIN I

23 VCC PWR

24 - -

25 VSYNC

I

26 DARC_INT

I DARC

27 RMC

I

28 VD_IN

I VIDEO input

29 DOOR I

30 KEY_TX O RS232C output (to NAVI block)

Battery output (to NAVI block)

Parking output (to NAVI block)

Parking input (to NAVI block)

31 BAT_O O

32 PARK_O

O

33 PARK_I

I

34 CDCHK I GND

35 - -

36 SCL O I

2

C BUS

I

2

C BUS37 SDA

I/O

38 VICSTX

O

39 VCC PWR

40 VICSRX I

41 VSS PWR GND

42 FM_SD

I FM tuner SD

FM tuner

43 FM_CE

O

44 FM_DO O

45 FM_DI I

46 FM_CLK O

47 - -

48 TV O

49 VIDEO O VIDEO(VIDEO:Hi,Other:Lo)

NAVI(NAVI:Hi,Other:Lo)

DVD(DVD:Hi,Other:Lo)

50 NAVI O

51 DVD O

52 - -

53 RAS O DRAM

54 - -

55 - -

56 POWER O POWER ON/OFF output

57 VSS PWR GND

58 AMP O AMP ON/OFF output

NAVI display(Day/Night)change

59 VCC PWR

60 D_MENU I GND

61 ILM O

62 - -

63 WE O DARM

64 - -

IC501 (M30802)1/2

Signal

Function

Power supply4.2 5.5V

Power Supply 4.2V 5.5V

EXPLANATION OF MICROCOMPUTER

_ _

15

_ _

16

65 CAS O DRAM

66 LMUTE O LINE OUT Mute

Electronic Volume

67 VOL_CLK O

68 VOL_DATA O

69

72

73 DA10R O DRAM address

74 VCC PWR

75 DA9 O DRAM address

76 VSS PWR GND

77 DA8

85 DA0

86 NV_BEEP1 I NAVI Beep input

Parking cable plug input

Test mode input

Beep output

Audio mute output

Image mute output

87 NV_BEEP2

I

88 BEEP

O

89 SMUTE

O

90 DMUTE O

91 VCC PWR

92 - -

93 VSS PWR GND

94

109

110 D7

113 D4

114 -

-

115 -

-

116 PARK_SW

I

117 DISVICS

O

118 TEST

I

119 D3

122 D0

123 LCD_CLK

124 LCD_DATA

125 LCD_CS

126 DM2 O LCD display mode output

LCD display mode output

127 DM3 O

128 OSD_SW O OSD display output

Dimmer output

Dimmer sensor input

Temperature input

Battery input

Battery reference

129 DIMOUT O

130 VSS PWR GND

131 MODEL_SW I Model(NV-DK700/750)change

132 VCC

133 - -

134 - -

135 - -

136 TEMP I

137 BAT_I I

138 DIMIN I

139 FM_SM I

140 AVSS PWR Analog GND

Analog power supply

141 - -

142 VREF PWR

143 AVCC PWR

144 SCL_D I/O

DRAM

DRAM data

O LCD I/F CLOCK

I/O

-

--

O DRAM address

-

Pin I/O

IC501 (M30802)2/2

Signal Function

NC

Power supply 4.2V 5.5V

EXPLANATION OF MICROCOMPUTER

_ _

17

Pin I/O

1 LVcc PWR +3.3V

2 HD8

3 HD7

4 HD9

5 HD6

6 HD10

7 HD5

8 HD11

9 HD4

10 HD12

11 HD3

12 HD13

13 GND PWR 0V

14 HD2

15 HD14

16 HD1

17 HD15

18 HD0

19 LVcc PWR +3.3V

20 HDREQ

I ATAPI DMA transmit request

21 /HRD

O ATAPI Read strobe

ATAPI Write strobe

22 /HWR O

23 /HIORDY I ATAPI Wait

24 /HDACK O ATAPI DMA transmit strobe

25 HA1

O ATAPI Address bus

ATAPI Address bus

26 HA0

O

27 HA2

O

28 /HCS1

O ATAPI Control Register chip select

ATAPI Command Register chip select

29 /HCS3 O

30 GND PWR 0V

31 LVcc PWR +3.3V

32 FM-ASIC

I

33 ASIC-FM

O

34 BEACON-ASIC I

35 ASIC-BEACON O

36 GYRO-ASIC I

37 ASIC-GYRO

O

38 -

I Pull-up

39 - -

40 IRQ_FM O

41 IRQ_BEACON O

42 IRQ_GYRO

O

43 -

-

44 VCK I Clock input(7.15909MHz)

45 SC O 3.579545MHz output

46 PLLCK O 15.7342kHz output

47 GND PWR 0V

48 /CS_CARD O PC card chip select

49 /LOAD I BOOT Soft load

50 SI O Serial data output(Voice Gaideance)

L/R clock(Voice Gaideance)

Clock output(Voice Gaideance)

51 LRCK O

52 SCK O

53 /WAIT_Q2 I Q2i Wait input

54 /CS_Q2UGM O Q2i UGM chip select

I/O ATAPI data bus

ATAPI data bus

I/O

IC861 (LC24072B)1/2

Signal

Function

NC

EXPLANATION OF MICROCOMPUTER

_ _

18

66 /DACK1

67 /DACK0

68 /WAIT O Wait output

69 /CS6

70 /CS5

71 /CS4

72 /CS0

73 GND PWR 0V

74 /WE1

75 /WE0

76 /RD I Read strobe

77 SA22 I Address bus

Address bus

78 SA5

82 SA1

83 GND PWR 0V

84 SD0

89 SD5

90 GND PWR 0V

91 LVcc PWR +3.3V

92 SD6

99 SD13

100 GND PWR 0V

101 SD14

109 SD22

110 GND PWR 0V

111 SD23

119 SD31

120 GND PWR 0V

I/O

I/O Data bus

Data bus

I

I Chip select input

I Write strobe

O DMA acknowledge

Pin I/O

55 /CS_Q2REG O Q2i inside register chip select

56 ADPCM_SW I ADPCM switch

DMA request

57 GND PWR 0V

58 /RST_3 I Power on reset

59 CKIO I System clock input(39.3216MHz)

60 GND PWR 0V

61 LVcc PWR +3.3V

62 /FCS O Flash memory chip select

Flash memory write strobe

63 /FWE O

64

65

/DREQ1

/DREQ0

O

IC861 (LC24072B)2/2

Signal

Function

EXPLANATION OF MICROCOMPUTER

_ _

19

EXPLANATION OF MICROCOMPUTER

IC801 (HD6417706)1/3

Pin Signal I/O Function

1 LLVcc PWR +1.9V

2 XTAL2 O NC

3 EXTAL2 I Pull-up

4 GND PWR 0V

5 SD31

10 SD26

11 GND PWR 0V

12 SD25 I/O

13 LVcc PWR +3.3V

14 SD24

18 SD20

19 GND PWR 0V

20 SD19 I/O

21 LLVcc PWR +1.9V

22 SD18

24 SD16

25 GND PWR 0V

26 SD15 I/O

27 LVcc PWR +3.3V

28 SD14

36 SD6

37 GND PWR 0V

38 SD5 I/O

39 LVcc PWR +3.3V

40 SD4

44 SD0

45 SA0

48 SA3

49 GND PWR 0V

50 SA4 O

51 LVcc PWR +3.3V

52 SA5

60 SA13

61 GND PWR 0V

62 SA14 O

63 LVcc PWR +3.3V

64 SA15

70 SA21

71 GND PWR 0V

72 SA22 O

73 LVcc PWR +3.3V

74 SA23

76 SA25

I/O Data bus

Data bus

Address bus

I/O

O

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