CAME G4000UL Installation guide

Category
Gate Opener
Type
Installation guide
Documentazione
Tecnica
S74
rev. 0.1
08/2002
©
CAME
CANCELLI
AUTOMATICI
119GS74
G4000UL
AUTOMATIC GATES
GARD SERIES
2x1
3x1,5
120V~
2x1
2x1
2x1
4x1
24V~
TX
RX
RX
TX
3x1
2x1,5
TRG58
14
12
13
15
467
319
85
11 2
10
12
16
CAME
1. GARD unit
2. Control panel Accessories
3. Aluminum arm
4. Reflective tape
5. Antenna
6. Rubber bumper strip
7. Movement indicator lights
8. Flashing movement warning light
AA
AA
Automatic Barrier Armutomatic Barrier Arm
utomatic Barrier Armutomatic Barrier Arm
utomatic Barrier Arm
9. Key switch
10. Emergency battery
11. Photocell Post
12. Safety photocells
13. Post for magnetic card reader
14. Magnetic card reader
15. Fixed barrier support
16. Magnetic Loop sensor
Standard installation
2
1.0 DESCRIPTION OF THE PARTS
CONTENTS:
1.0 Description of the parts Page 2
2.0 General specifications Page 4
2.1 Technical features " 4
2.2 External dimensions " 5
3.0 Technical description " 5
4.0 Installation " 6
4.1 Arm balancing " 6
4.2 Barrier arm left/right " 7
5.0 ZL37UL Control panel technical description " 8
5.1 Motherboard (main components) " 8
5.2 LB35 board battery charger (OPTIONAL) "9
5.3 Selection of functions " 9
5.4 Adjustments " 10
5.5 Electrical connections " 10
5.6 Terminal input connections " 11
5.7 Programming the remote control " 12
5.8 Adjustment of closure/aperture speed
and deceleration speed " 13
6.0 Connections for master and slave barriers " 13
7.0 Trouble shooting " 14
8.0 Periodic maintenance " 14
Code Description Ref.
101GARD4UL GEAR MOTOR PART. 41 GROUP
119RIG006 BASE PLATE PART. 5C - 6C - 7 - 9 - 23 GROUP
119RIG040 LIMIT SWITCH ASSEMBLY PART. 7C - 8C - 14C - 15 - 15C - 16 - 18 GROUP
119RIG044 ROD ANCHOR FLANGE PART. 1C - 3 GROUP
119RIG046 RELEASE MECHANISM ASSEMBLY PART. 17 - 35 - 36 - 39 - 40 GEAR MOTOR
119RIG047 MOTOR (24V D.C.) PART. 28C - 29C - 30C - 33 - 34 - 37 - 38 GEAR MOTOR
119RIG049 REDUCTION GEAR HOUSING PART. 21C - 22C - 24 - 24C - 25 - 25C - 28 - 28C GEAR MOTOR
119RIG050 LOW-SPEED SHAFT PART. 2C - 21C - 22C - 30 GEAR MOTOR
119RIG051 REDUCTION GEAR SHAFT PART. 6 - 8 - 18C - 19C - 20C - 26 - 27 - 29 GEAR MOTOR
119RIG052 MOTOR ARM PART. 27C - 31 - 32 GEAR MOTOR
119RIG055 INSPECTION PANEL FOR G4000 UL BAR PART. 2C - 4 GROUP
119RIG056 CASING FOR G4000 UL PART. 1 - 5 GROUP
119RIG057 INSPECTION PANEL FOR G4000 UL CASING PART. 2 - 13C - 22 GROUP
119RIG059 MECHANICAL ARREST FOR APERTURE PART. 11C - 12C - 20 - 21 GROUP
119RIG060 LOCK WITH RELEASE BAR PART. 4C - 10 GROUP
119RIG061 HOLE PLUG FOR CASING PART. 5 GROUP
119RIG077 MECHANICAL STOP PART. 20 GROUP
119RIG078 MECHANICAL ARREST FOR APERTURE PART. 12C - 19 - 20 GROUP
119RIG082 COUNTERWEIGHT SPRING PART. 6C - 9C - 12 - 13 - 14 - 16C - 17C GROUP
3
1c
4c
5
1
6c
9
7
16
20
12c
21
2
15 8c
14
24
21c 22c 30
22c
21c
28
25
27
20c
18c
29
24c
25c
23c
19c
37
26
8
6
34
27
29c
38
28c
33
20c 26c
27c
31
32
39
36
40
30c
27c
17
35
10
19
10c
11c
22
13c
14c
17c
6c
13
15c
12c
20
7c
18
3c
11
12
9c
2c
3
4
CAME
16C
23
5C
Gear motor
DIS. 4041 / A
G4000UL
41
Group
4
Description:
- This unit can be used to control entrances up to 12ft (4
mt) wide (with accessories up to 11ft (3,5 mt), see table on
page 6, 7).
- Designed and constructed entirely by CAME in compliance
with current safety standards (UNI 8612, UL325), and with
an IP 54 (NEMA 3) protection rating.
- Guaranteed for 12 months, unless tampered with by
unauthorized personnel.
Models:
G4000UL
Barrier with self locking, 24 V DC. Gear motor, cabinet in
galvanized steel with powdercoat finish, control panel
and internal drive system.
Optional accessories:
G0401
Square Aluminum Arm, Cross-section 2 3/8" x 1 9/16" x
165" (60/40/4200 mm) white enamel finish.
G0402 + G0405
Tubular Aluminum Arm, Cross-section ø 2 3/8" x 165" (60/
4200 mm) white enamel finish and special attachment for
barrier arm.
Alternative system (for areas subject strong winds)
Attention! to insure easy installation and conformance with current safety standards, we recommend installation of CAME safety and
control accessories.
G0403
Red bumper strip, complete with end caps, for G0401
barrier arm.
G0460
Package of 6 24V signal lamps complete of supports
and flash-control circuit board for G0401 barriers arm.
G0461
Red reflective tape for barrier arm.
G0462
Fixed support for barrier arm.
G0463
Moving support for barrier arm.
G0465
Aluminum barrier skirt.
G0467
Articulated arm mechanism for G0401 barrier.
G0468
Support for attachment of photocell to cabinet.
G0469
Support for attachment of flashing beacon to cabinet.
OPTIONAL ACCESSORIES
2.0 GENERAL SPECIFICATIONS:
2.1 TECHNICAL FEATURES:
Type: G4000UL
Weight: 104 Lbs (47 Kg)
Power supply: 110-120V AC 50/60 Hz - 24V DC
Current draw: max. 2,6 A (120V) - max. 10 A (24V)
Motor power: 300W
Duty cycle: Heavy Duty
Reduction ratio: 1/202
Max. Torque: 200 Nm
Opening time: 2 to 6 seconds
CAME
5
2.2 EXTERNAL DIMENSIONES
3.0 TECHNICAL DESCRIPTION
A- Cabinet constructed in 2.5 mm galvanized steel,
weatherproof with powdercoat finish. Factory-
configured to accept most access control and safety
accessories. The access door can be locked with a per-
sonal key.
B- Mounting base in galvanized steel, complete with
four anchor stays and bolts for anchoring the cabinet to
the pavement.
C- The flange is in galvanized steel. This holder allows
the arm to be quickly and securely locked.
D- The gear motor lock system, can be locked with a
personal key, thanks to a special mechanical system.
E- Motor: 24V DC
Reduction gear: self-locking, in a die-cast aluminum
housing. This unit uses an internal worm gear as the
reduction system, and is permanently lubricated with
liquid grease.
-The barrier rotates on permanently-lubricated bearings
or self-lubricating ball joints.
F- A spring acts as the counter- weight balance sy-
stem for precise, uniform movement.
G- An internal shock absorber/positive stop is provided.
H- Limit switch unit.
I- Control panel ZL37UL.
G
H
F
I
B
A
D
C
E
10 1/4"
(260 mm)
==
39 5/8"
(1007 mm)
10 5/8"
(270 mm)
10 1/2"
(265 mm)
8 5/8"
(220 mm)
34 7/8"
(884 mm)
6
Cable exit
Ground to motor
Green / Yellow
4.0 INSTALLATION
1) - Pour a concrete base of at least 2ft x 2ft x
2ft deep for installation of the unit. WARNING:
MAINTAIN A DISTANCE OF AT LEAST 2 FT
FROM ANY RIGID SURFACE EX. WALL OR
POST. When pouring the base, sink the
anchoring stays and the mounting base for the
unit into the concrete.
The concrete base must be perfectly leveled
and clean from end to end. All screw threads
must be completely accessible from the surface
of the concrete base.
The electrical and control cables for the unit
must also protrude from the base.
Keep power and control cables in separate
conduits Use copper conductors only and
follow local electrical codes.
2) - Place the unit on the concrete base.
DO NOT INSTALL THIS UNIT AT A
DISTANCE LESS THAN 2 FT OF A RIGID
SURFACE (WALL OR POST) IN ORDER TO
PREVENT ENTRAPMENT.
it is good practice to install the cabinet so that
the access door can be opened from the interior
of the installation site (see on page 6).
Mount the arm as follows: first, determine the
length of arm required. Then, mount the arm
holder A with the four screws provided.
Level the vertical and horizontal Position of the
arm by regulating the stop limits B - C.
4.1 ARM BALANCING
The G4000UL is supplied with spring installed at position B (See
below).
If the final configuration of your barrier arm requires a change
in the position of the spring (see illustrations), unlock the
gear motor and change the position of the spring.
Arm Balancing is the most important step of the installation.
To reduce stress on the motor and preserve the life of the
equipment, the barrier arm should be balanced at a 45° angle.
B
A
attach springs
L
L ft < 8 < 11.5 < 12
AAB
Spring position
L
L ft < 8 < 11.5
AB
Spring position
8 5/8"
(220 mm)
10 1/2"
(265 mm)
7 7/8"
(200 mm)
5 3/4"
(145 mm)
Mounting base for case
A
CB
2 FT (610 mm)
7
ARM BALANCING
To balance the barrier arm precisely,
proceed as follows:
1) Unlock the gear motor (p. 5, ref. D);
2) Loosen locknut B on tension rod A;
3) Manually adjust the spring to increase/decrease its
tension until the barrier arm stabilizes at a 45° angle;
4) Now, tighten the locknut B and lock the gear motor.
L
L ft < 8
B
Spring position
With rack or mobile support
M12 sx eye tie rod
M12 nut
Tension rod M12 dx with joint
3 1/7"
(80 mm max.)
7 7/8"
(200 mm max.)
A
B
-
Pulling force
+
4.2 BARRIER ARM LEFT/RIGHT
G4000UL barriers are furnished in right-hand or left-hand versions upon request.
If the direction of rotation must be changed at a later time, contact CAME for instructions.
ENTRANCE SIDE
Right-hand barrier
INSIDE AREA
Left-hand barrier
INSIDE AREA
ENTRANCE SIDE
8
C
O
M
Max.Med.Min.
Min.Max.
Speed
Velocità
Vitesse
Ges chw .
Velocidad
Deceleration
Rallentamento
Ralentissement
Ges chw .
Abnahme
Deceleración
21 3456 78 910
0
Rall.
Vel.
74
ZL 37
CONTROL PANE L
PT
L2T
L1TL2
L1
"B" "A"
110-120V AC - 50/60Hz
power supply
White
3A - line fuse - 250V type GMD
2A - accessories fuse - 250V type GMA
10A - motor fuse - 250V type ABC
line fuse
motor fuse accessories fuse
Black
Green / Yellow
L1L2
White
Black
Red
Blue
Purple
Brown
Ground to motor
DCE AB
-
+12V
+24V
This control panel is powered by 120V AC across terminals
L1 and L2, protected by a 3A fuse on the main power line.
The control systems are powered by low voltage (24V AC)
and protected by a 2A fuse.
A 10A fuse protects the motor.
The total power consumption of 24V accessories must not
exceed 40 W.
Safety
Photoelectric sensors, magnetic loop detectors or any other
safety device can be connected to the control panel to
obtain:
a) Reversal of the arm during the closing cycle.
Connect safety device to terminals 2-C1;
b) Total Stop: the movement of the barrier arm is interrupted
and the automatic closure cycle is deactivated. To resume
the movement of the barrier arm, an intended input is
required, from a pushbutton or the radio transmitter.
Connect safety device to terminals 1-2;
c)Immediate Closure: the barrier arm is lowered
automatically after the vehicle has passed the safety
devices.
Connect device to terminals 2-C5;
- Obstacle detection safety device: see NOTE;
- Fixed operating time of 20 sec.
- LB35 board, Battery backup (Use three 12V 7Ah
batteries), see page 9;
Accessories that can be connected to this unit
- Flashing signal light when barrier arm is in motion;
- Plug-in radio receiver;
- Keypads, card readers, telephone entry systems and most
other access control devices.
5.0 ZL37UL CONTROL PANEL TECHNICAL DESCRIPTION
Other functions
- Automatic closing: The automatic closure timer is
activated as the arm reaches the opening limit. The
adjustable timer is subject to the intervention of the safety
accessories and is deactivated after a 'total' stop, a detection
by the obstacle detection device or when power is
unavailable, Dip switch 1 ON;
- Obstacle detection: When the motor is stopped (arm is
closed, open or half-open after an emergency stop
command), the radio transmitter and the control pushbutton
will be deactivated if an obstacle is detected by the
secondary safety devices (for example, the photocells), Dip
switch 6 ON;
- “Manual Operation” (controlled by continuous pressure
of a pushbutton only), automatic closure and radio control
are disabled, Dip switch 4 ON;
- Flashing light activated before the opening and closing
cycle begins, dip switch 5 ON;
- Activation of a 24V output signal during the movement
phases and in the closed position;
- "Slave" operation when two motors are used in combination
(see page 13), Dip switch 7 ON;
- Function that increases the soft stop action on the barrier,
Dip switch 10 ON;
- Selection of command sequence: open-close-reverse;
open only, see Dip switch 2.
Adjustments
- Automatic closing time;
- Sensitivity of the inherent obstacle detection safety
system.
Important: Disconnect power and disconnect the batteries
before servicing the unit.
The Inherent Obstacle Detection Device upon sensing an obstruction, during opening or closure and before the arm has
reached the slowdown limit switches, reverses the direction of the arm and disables the automatic closure. After the arm
has reached the slowdown limit switches it will stop and disable the automatic closure.
Note
5.1 MOTHERBOARD
MAIN COMPONENTS
1 10A motor fuse
2 3A line fuse
3 Connectors for motor power supply
4 LB35 board battery charger, see
page 9
5 2A accessories fuse
6 TCA trimmer: automatic closing time
adjustment
7 Button to program radio frequency
8 Radio programming / automatic
closing signal LED
9 SENS trimmer: amperometric
sensitivity adjustment
10 Socket radio frequency board (see
table, page 12)
11 "Function selection" dipswitch
12 Jumper for selection of type of
control for button in 2-7
13 Terminal block for external
connections
0 = COM0 = COM
0 = COM0 = COM
0 = COM
Rall. = BRall. = B
Rall. = BRall. = B
Rall. = B
Vel. = AVel. = A
Vel. = AVel. = A
Vel. = A
2
6
5
4
11
10
9
7
12
1
3
13
8
Warning
For continued Protection against Fire and
Shock Hazard replace only with same
type Fuse.
9
5.2 LB35 BOARD BATTERY CHARGER
5.3 SELECTION OF FUNCTIONS
1 ON Automatic closure;
2 ON "Open Only" radio control or pushbutton function
(with plug-in radio frequency card)
2 OFF "Open-Close-Reverse" radio control or pushbutton
function (with plug-in radio frequency card)
3 ON 24V output across terminal 10-E during the
movement and in the closing phase of the barrier;
3 OFF 24V output across terminal 10-E during the
movement of the barrier;
4 ON "Manual Operation" continuous pressure of
pushbutton needed;
5 ON Pre-flashing, 5 sec. delay (aperture and closure);
6 ON Obstacle detection device (motor at limit position);
7 ON "Slave" operation (motor is controlled externally);
8 OFF Immediate closure function; connect device (2-C5)
9 OFF "Stop" button; connect device (1-2)
10 ON Soft stop increment action of the barrier.
DIP-SWITCH
ON
OFF
21 345678910
0
Ral l .
Vel.
74
ZL 37
QUADRO COMANDO
PT
L2TL1TL2
L1
2
1345678910
ON
DCEAB
-
+12V
+24V
12V
7Ah
12V
7Ah
12V
7Ah
-
+
-
+
-
+
Connect the wires to the battery board, ensuring that the polarity is correct (as shown in figure)
N.B. Correct operation of the automatic system requires a supply battery not less than:
· 20V d.c. to the control panel, not less than
· 10V d.c. to the motor.
If the automatic system is inoperative, check that the board is correctly inserted onto the connector.
MOTOR
SUPPLY
CONTROL
PANEL SUPPLY
GREEN LED (120V a.c. power supply)
YELLOW LED (24V d.c. power supply)
RED LED (descharged batteries)
TERMINAL BLOCK
BATTERY DISPOSAL: DISCARD USED BATTERIES ACCORDING TO FEDERAL AND LOCAL REGULATIONS
10
5.4 ADJUSTMENTS
21 345678910
0
Ral l .
Vel.
74
ZL 37
QUADRO COMANDO
PT
L2TL1TL2
L1
Trimmer T.C.A.
= Adjustment automatic closing time from a
minimum of 1” to a maximum of 120”.
Trimmer SENS.
= Adjustment sensitivity of the inherent obstacle
detection safety system (min. / max.)
T.C.A.
SENS.
5.5 ELECTRICAL CONNECTIONS
L2L1 E+10- 11 1 2 C1C5735
24V-3W max.
"Barrier-open"
signal lamp
5
10
Stop
Pushbutton
(N.C.)
1
2
Antenna
Connection
120V AC - 60Hz
power supply
L1
L2
24V output:
- during motion (e.g.
flashing light) DIP 3
OFF;
- during movement
and closed position
DIP 3 ON.
10
E
Open
Pushbutton
(N.O.)
2
3
Open-Stop-
Close (
see DIP
Switch 2
) or
button operation:
closure only
(see
jumper No. 12)
2
7
n.o.
c
n.c.
+ -
+ -
Immediate Closure Device
(Loop Detector) N.C.
Safety Device (Photocell, Loop Detector) N.C.
TX
use
24V AC/DC
only
120" 1"
max. min.
RX
SMA
12-24V a.c./d.c.
amplifer power
Loop
11
10
9
765
4
3
8
2
1
C
N.
C.
N.
O.
N.
O.
C
N.
C.
CAME
11
5.6 TERMINAL INPUT CONNECTIONS
110-120V AC - 50/60Hz power supply
24V DC Motor
24V output
ut in motion (e.g. flashing light - Pos. B Jumper)
24V -3W max. "Barrier-open" signal lamp
Power supply accessories (max. 40W):
- 24V AC with power supply at 120V AC
- 24V DC with power supply at 24V DC
Stop Pushbutton (N.C.)
Open Pushbutton (N.O.)
Open-Close-Reverse (see DIP Switch 2, page 9)
Button operation: closure only
Safety Device (Photocell, Loop Detector) Contact N.C. If not used ..
Immediate Closure Device (Loop Detector) Contact N.C. If not used ..
Soft Stop limit switch open cycle
Soft Stop limit switch close cycle
Antenna Connection
10
E
L1
L2
NOTE
:
When connecting the
photocell (TX and RX),
observe the correct polarities.
(10+ / 11-)
M
N
10
5
L2T
L1T
L2
L1 FA FC F PT MN
E+10 - 11 1 2 C 1C 5
7
35INTERBLOCCO
2
C1
2
7
2
3
10
11
1
2
F
FA
F
FC
2
C5
E 10 111 2 3 5 7C
1
C5
2-C1
2
134
5678910
ON
dip 8 ON
jumper n°12
during motion (e.g. flashing light) DIP 3 OFF
during movement and closed position DIP 3 ON
10 11
RX
NO C NC
TX
2 C1
12
21 345678910
4
CODE STORAGE
B
While holding down "CH" button on
the ZL37UL, signal LED flashing
(fig.1), press the control key on the
transmitter, the LED stops flashing
indicating the code has been stored
(fig.2).
Note: if in the future you wish to
change the code on your
transmitters, simply repeat the
procedure described above.
21 345 678910
4
Flashing LED
AF radiofrequency board
Lit LED
CH
Fig.1
Fig.2
21 34567 8910
74
5.7 PROGRAMMING THE REMOTE CONTROL
PROCEDURE:
A. insert an AF43S card.
B. store code in the motherboard.
A
AF BOARD INSERTION
The AF board should
ALWAYS be inserted when
the power is off because the
motherboard only recognises
it when it is powered.
MOTHERBOARD "AF" BOARD
Frequency
MHz
Radio frequency
card
Transmitter
AM 433.92 AF43S TOP-432S*
Important: programming should be performed only with
the barrier arm in the closed position.
* See instructions on pack.
13
C
O
M
Max.Med.Min.Min.Max.
SpeedVelocità
Vitesse
Geschw.
Velocidad
Deceleration
Rallentamento
Ralentissement
Geschw.
Abnahme
Deceleracn
0
Rall .
Vel.
74ZL 37
"B" "A"
line fuse
motor fuse
accessories fuse
C
O
M
Max.Med.Min.Min.Max.
Speed
Velo ci t à
Vit es se
Geschw.
Veloc i dad
Decelerati on
Rallentamento
Ralentissement
Geschw.
Abnahme
Deceleración
21 34 56 78910
0
Rall.
Vel.
74ZL 37
CONTROL PANEL
PT
L2T
L1TL2L1
"B" "A"
line fuse
motor fuse ac ce ssori es f use
C
O
M
Max.Med.Min.Min.Max.
Speed
Velo ci t à
Vit es se
Geschw.
Veloc i dad
Decelerati on
Rallentamento
Ralent i ss ement
Geschw.
Abnahme
Deceleración
21 345678910
0
Rall.
Vel.
74ZL 37
CONTROL PANEL
PT
L2T
L1TL2L1
"B" "A"
line fuse
motor fuse ac ce ssori es f use
To set the speed and deceleration, move connectors
"A" and "B" onto the indicated terminals.
Ex: max. speed during opening and closing - max.
deceleration (see drawing opposite)
C
O
M
"A""B"
Max.Med.Min.
Min.Max.
Velocità
Speed
Vitesse
Geschw.
Velocidad
Rallentamento
Deceleration
Ralentissement
Geschw.
Abnahme
Deceleración
5.8 ADJUSTMENT OF CLOSURE/APERTURE SPEED AND DECELERATION SPEED
6.0 CONNECTIONS FOR MASTER AND SLAVE BARRIERS
21 34567 8910
ON
C
O
M
Max.Med.Min.Min.Max.
Speed
Ve lo c i t à
Vitesse
Geschw.
Vel o c i d ad
Dec el er a t i on
Rallentamento
Ralentissement
Geschw.
Ab nah m e
Decelera ció n
21 3 456 78910
0
Ral l.
Vel.
74ZL 37
CONTROL PANEL
PT
L2T
L1TL2L1
"B" "A"
line fuse
motor fuse access o ries f use
Slave motor 2°
terminal block
Master motor 1°
terminal block
2) On one of the two control panels,
set Dip 7 to ON in order to select the
SLAVE motor controlled externally.
3) Wire the electrical and control
connections only on the MASTER
control panel.
FAFC F PT
2C1C5
7
35INTERBLOCCO MN E+10 - 11 1 2 C1 C5
7
35INTERBLOCCO
4) Connect the two control panels using the interlock terminals
as shown in the figure.
Master motor 1° terminal block
FA FC F PT
E+10-11 1 2 C1C5
7
35INTERBLOCCO MN
CAMECAME
SX DX
1) Install the left and right
barriers as shown.
14
7.0 TROUBLE SHOOTING
8.0 PERIODIC MAINTENANCE
Remove power before attempting any maintenance to the unit.
- check the working condition of the limit switches;
- check the working condition of the manual release mechanism;
- check the tightness of all bolts including the anchor base;
- check the proper balancing of the arm (every time the arm is changed or shortened);
- check the integrity of all connection wires;
- check the proper working condition of any safety devices installed.
- Check voltage 110-120V AC terminals L1-L2.
- Check fuses.
- Check low voltage 24V AC terminals 10-11
- Stop button may be activated see dip switch n°9.
- Make sure safety device is working properly. If not used,
put a jumper across terminals 2-C1.
- Make sure all N.C. contacts are deactivated if not used.
- Automatic closure my be disabled see dip switch n°1.
- Manual operation may be activated see dip switch n°4.
- Stop button may be activated see dip switch n°9.
- Check any external control devices, keypads, card
readers, telephone entry systems, etc are working
properly.
- Make sure there is no obstruction of the safety devices.
Nothing happens:
Relays click but arm does not move:
Arm remaing in the open position:
SIMPTOM POSSIBLE CAUSE
NOTE: only qualified and licenced technicians should attempt to install and maintain this equipment.
15
IMPORTANT SAFETY INSTRUCTIONS
It is extremely important that all parties involved in the installation and operation of the gate operator system read and
understand the following warning instructions.
WARNINGTo reduce the risk of injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Never let children operate or play with gate controls. Keep the remote control away from children.
3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE.
4. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates
the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and
retest the gate operator properly can increase the risk of injury or death.
5. Use the emergency release only when the gate is not moving.
6. KEEP GATES PROPERLY MAINTAINED. Read the owner’s manual. Have a qualified service
person make repairs to gate hardware.
7. The entrance is for vehicles only. Pedestrians must use separate entrance.
8. SAVE THESE INSTRUCTIONS.
Instructions regarding intended installation of the gate operator
a) Install the gate operator only when:
1) The operator is appropriate for the construction of the gate and the usage Class of the gate,
2) All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4
feet (1.2 m) above the ground to prevent a 2-1/4 inch (57.15 mm) diameter sphere from passing through the
openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open
position,
3) All exposed pinch points are eliminated or guarded, and
4) Guarding is supplied for exposed rollers.
b) The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a
separate access opening.
c) The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures
when opening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access areas.
d) The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. Do
not increase the torque of the operator to compensate for a damaged gate.
e) For gate operators utilizing Type D protection (manual operation via a pushbutton):
1) The gate operator controls must be placed so that the user has full view of the gate area when the gate is
moving,
2) The warning placard shall be placed adjacent to the controls,
3) An automatic closing device (such as a timer, loop sensor, or similar device) shall not be employed, and
4) No other activation device shall be connected.
All data checked with the maximum care. However, no liability is accepted for any error or omission.
TECHNICAL SUPPORT TOLL FREE (877) 5032263
CANCELLI AUTOMATICI
CAME LOMBARDIA S.R.L.______COLOGNO M. (MI)
(+39) 02 26708293 (+39) 02 25490288
CAME SUD S.R.L. ___________________NAPOLI
(+39) 081 7524455 (+39) 081 7529109
CAME (AMERICA) L.L.C.____________MIAMI ( FL)
(+1) 305 593 8798 (+1) 305 5939823
CAME AUTOMATISMOS S.A__________MADRID
(+34) 091 5285009 (+34) 091 4685442
CAME BELGIUM__________________LESSINES
(+32) 068 333014 (+32) 068 338019
CAME FRANCE S.A.____NANTERRE CEDEX (PARIS)
(+33) 01 46130505 (+33) 01 46130500
CAME GMBH________KORNTAL BEI (STUTTGART)
(+49) 07 11839590 (+49) 07 118395925
CAME GMBH____________SEEFELD BEI (BERLIN)
(+49) 03 33988390 (+49) 03 339885508
CAME PL SP.ZO.O______________WARSZAWA
(+48) 022 8365076 (+48) 022 8369920
CAME UNITED KINGDOM LTD___NOTTINGHAM
(+44) 0115 9210430 (+44) 0115 9210431
CAME CANCELLI AUTOMATICI S.P.A.
DOSSON DI CASIER (TREVISO)
(+39) 0422 4940 (+39) 0422 4941
SISTEMA QUALITÀ
CERTIFICATO
ASSISTENZA TECNICA
NUMERO VERDE
800 295830
WEB
www.came.it
E-MAIL
f) Controls must be far enough from the gate so that the user is prevented from coming in contact with the gate while
operating the controls. Controls intended to be used to reset an operator after two sequential activations of the entrapment
protection device or devices must be located in the line-of-sight of the gate. Outdoor or easily accessible controls shall
have a security feature to prevent unauthorized use.
g) All warning signs and placards must be installed where visible in the area of the gate both inside and outside.
h) All gate operators systems should include safety devices such as reversing edges or photocells in order to provide
added protection. These safety devices should be installed in accordance to the design and application of the system
being installed.
A qualified professional installer should install a gate operator system its safety accessories and related equipment and
should observe these minimum procedures:
Power should be disconnected before installing or servicing a gate operator.
All electrical wiring should comply with all local building and electrical codes.
All entrapment zones and pinching points should be covered.
All safety devices should be tested to assure their proper functionality.
The operation of the gate system: operator, controls and safety devices should be reviewed with the end user or
owner, who should be informed of the need for periodic maintenance of the safety and control equipment.
All installation operating and safety manuals should be left with the owner.
WARNING
Moving Gate Can Cause
Serious Injury or Death
KEEP CLEAR! Gate may move at any time
without prior warning.
Do not let children operate the gate or play
in the gate area.
This entrance is for vehicles only.
Pedestrians must use separate entrance.
CAME AUTOMATIC GATES UL 325 CLASSES
CLASS DUTY CYCLE G4000
G6000
IResidential Vehicular Gate Operator
Typical Use: Home, 1-4 apartment condominium. Limited Public Access Limited
II Commercial / General Access Vehicular Gate Operator
Typical Use: Condominiums, Hotels, Parking Lots. General Public Access Continuous X
III Industrial / Limited Access Vehicular Gate Operator
Typical Use: Industrial location, Factory, Loading Dock. No Public Access Continuous X
IV Restricted Access Vehicular Gate Operator
Typical Use: Security area with restricted access. No Public Access Continuous X
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CAME G4000UL Installation guide

Category
Gate Opener
Type
Installation guide

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