osmio WATER TECHNOLOGY Dental & Lab Direct Flow Reverse Osmosis System User manual

Type
User manual
osmio
Installation, Operation & Maintenance
Guide for the Osmio HT+ Dental & Lab
Direct Flow Reverse Osmosis System
The Osmio HT+ Reverse Osmosis System is designed to
meet the needs of your Dental Practice or Laboratory.
Osmio HT+ primary uses are:
• Use in autoclave
• Use in DUWL
• Rinsing of instruments during manual cleaning
• Holding of instruments prior to decontamination
• Use in rise cycle of washer disinfectors
Installation Precautions
1. This, and any other pressurised system connected to the water mains, or pumped from a tank or
gravity fed, should be protected as appropriate from leaks. It is necessary to ensure that the property
where this system will be installed has controlled pressure regulation using a Pressure Reducing Valve to
ensure the maximum pressure cannot go above the specied parameters. You are also advised to use a
leak detector, such that if any leak is detected, the supply to the system will shut o and not cause
damage due to water leaking to the property. This is especially important as water [pressure can rise on
the evenings and weekends to over double what you measure in the daytime.
2., Please use clean vinyl gloves when handling the lters and touching them. This is avoid any bacterial
contamination from your hands to the lters which can then multiply and cause a bad smell in the
system.
1. Introduction
The Osmio HT+ Dental & Lab Direct Flow Reverse Osmosis System has been designed and
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- Huge saving in the amount of water going to drain
- Overall less costs in bills and improved sanitary condition of the system - all leading to a
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2. Product Features
Produce deionised water at a small fraction of the cost of water distillers right in your own
facility.
• Ideal for autoclaves / sterilizers
• Will Remove up to 99.99% of impurities from UK mains water
• Under the counter commercial system that generates DI water
• Plug & Play parts for easy maintenance
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• Smart Water Technology digital controller
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• Small footprint for easy installation and service
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Osmio HT+ is the perfect solution for Dental Practices and other facilities that require on-de-
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dental and medical applications where deionized water is required. The system incorporates
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down to deionized levels. The Osmio HT+ system comes equipped with a digital controller
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you contact Osmio Water team if your feed water does not meet these levels. Ensure that
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5. Osmio HT+ Filters
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- recommended change every 6 months
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- recommended change every 6 months
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manganese and other rust
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- recommended change every 12-18 months
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membrane. The Reverse Osmosis Membrane is normally reducing incoming TDS level by
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6. Connection Schematic
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The Incoming water
To the Tap
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How to Use Quick Connect Fittings
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that deploys fastening teeth onto the tubing surface. When opposing
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this system.
Body
O-Ring
O-Ring Guide
Cap
Collet
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Step 1: It is essential that the outside diameter of the tubing being
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any other material. Inspect the outside of the tubing carefullly.
Step 2: It is also very important that the sliced edge of the tubingG is
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stop is felt. The collet has stainless steel teeth which hold the tubing
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Push In Collet
Pull Tubing
7. Planning the Installation
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WKHSXVKȴWWLQJVLQFDVHDQ\DUHFUDFNHGRUKDYHPLVVLQJFROOHWVΖIWKHUHLVDQ\GDPDJH
FRQWDFW2VPLR:DWHURQDQGVHQGDSLFWXUHYLD:KDWVDSSVKRZLQJZKHUH
there is any damage.
ΖQRUGHUWRLQVWDOOWKH2VPLR+7\RXZLOOQHHGWKHIROORZLQJWRROVDQGHTXLSPHQW
ȏ'ULOOVXLWDEOHGULOOELWVIRUPDNLQJPPPPPPKROHV
• Adjustable Wrench & Pipe Wrench
• Scissors
• Phillips screwdriver
• PFTE Tape
8. Installation Step 1: Feed Water Connection
7KHSXUSRVHRIWKHIHHGZDWHUFRQQHFWLRQLVWRIHHGWKHV\VWHPZLWKZDWHUWREHSXULȴHGE\
WDSSLQJWKHFROGZDWHUVXSSO\ZKLFKLVXVXDOO\ORFDWHGXQGHUWKHNLWFKHQFRXQWHUΖWKDVȋ
PDOHDQGȋIHPDOHDQGDWHHR΍7KHHDVLHVWSODFHWRȴWLWZRXOGEHZKHUHWKHFROGKRVHLV
FRQQHFWHGWRWKHSLSHZRUNMXVWUHPRYHWKHKRVHDQGWKHIHHGLQYDOYHJRHUVWKHUHWRWHHR΍
water to the system.
9. Installation Step 2: Drain Saddle Connection
The purpose of the drain saddle is to prevent the tubing connected to drain from popping out
RISODFHDQGSRWHQWLDOO\OHDNLQJZKHUHWKHV\VWHPLVLQVWDOOHG7KHGUDLQWXELQJFRXOGDOVREH
SXWLQWRDQXSVWDQGRU\RXFDQGULOODKROHLQDZDVWHSLSHDQGVLOLFRQHDURXQGLWWRPDNHLW
seal.
Step 1: Select a location for the drain hole based on the design of the plumbing. The drain
VDGGOHVKRXOGEHLQVWDOOHGDERYHWKHXEHQGLISRVVLEOHRQDYHUWLFDOWDLOSLHFH/RFDWHWKH
drain saddle away from the garbage disposal to prevent potential contamination and system
IRXOLQJ3OHDVHVHHȴJXUHEHORZIRUDPRUHGHWDLOHGH[SODQDWLRQ8VHDPPȋGULOOELWWR
GULOODVPDOOKROHLQWKHGUDLQSLSHIRUWKHGUDLQWRSDVVWKURXJK&OHDQWKHGHEULVIURPWKH
plumbing and hold before continuing.
6WHS5HPRYHWKHEDFNLQJIURPWKHIRDPJDVNHWDQGVWLFNWKDWKDOIRIWKHGUDLQVDGGOHRQ
WKHGUDLQSLSHVRWKDWWKHKROHVOLQHXSDVPDOOGULOOELWRURWKHUORQJQDUURZREMHFWFDQEH
XVHGWRKHOSDOLJQFRUUHFWO\3ODFHWKHRWKHUKDOIRIWKHGUDLQVDGGOHRQWKHRSSRVLWHVLGHRI
WKHGUDLQSLSH&ODPSDQGORRVHO\WLJKWHQWKHGUDLQVDGGOHXVLQJWKHQXWVDQGEROWVLQFOXGHG
8VHD3KLOOLSVVFUHZGULYHUWRWLJKWHQWKHGUDLQVDGGOH&RQQHFWWKHWXELQJIURPWKHGUDLQ
VDGGOHTXLFNFRQQHFWLRQWRWKHȊ'UDLQȋFRQQHFWLRQRQWKHV\VWHP
10. Installation Step 3: Installing the Tap
&HUDPLF&DUWULGJHIRU
\HDUVRIWURXEOHIUHH
VHUYLFH
16)&HUWLȴHGDQG/($')5((
%DFWHULDUHVLVWDQWFRDWLQJLQVLGHWKHWDS
Your Osmio HT+ comes with a high quality chrome plated tap
ZKLFKZHKDYHPDGHHYHQHDVLHUWRȴW$OO\RXQHHGWRGRLV
GULOODKROHPPLQ\RXUVLQNRUZRUNWRSSXWWKHWDSLQSODFH
and tighten it with your spanner. If you are needing to drill
JUDQLWHPDUEOHRUDQ\RWKHUVROLGZRUNWRSSOHDVHVHHSURIHV-
sional advice about how to do this if you have not done it
EHIRUH2QFH\RXUKROHLVGULOOHGDSSO\WKHSDUWVDVVKRZQ
EHORZWRWKHEDVHWRȴ[WKHWDSLQSODFHHQGLQJZLWKWKHQXWRQ
the right. The tubing from the system is then connected using
WKHȋSXVKȴWXQLRQSLHFHSURYLGHLQ\RXUNLW
&HUDPLF&DUWULGJHIRU
\HDUVRIWURXEOHIUHH
VHUYLFH
11. Installation Step 4: Membrane & Filters Installation
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ZHDUVDQLWDU\JORYHV7KLVLVEHFDXVHLI\RXWRXFKWKHPHPEUDQHE\KDQG\RX
will immediately put bacteria which will start a new family inside your mem-
brane housing and eventually foul your membrane. When bacteria gets into
WKHVKHHWVRIWKHPHPEUDQHDQGVWDUWVJURZLQJLWZLOORSHQWKRVHVKHHWVDQG
the TDS will increase.
2) Remove Push Fitting1) Remove Blue Clip
3) Unscrew Membrane Cap 4) Insert Membrane
Use the membrane spanner wrench
SURYLGHGLQ\RXUNLWWRORRVHQLWLI\RX
need to
Insert the membrane into the mem-
brane housing. Ensure it goes into the
VRFNHWDWWKHRWKHUHQGRIWKHKRXVLQJ
LQVLGHLWDQGWKHPHPEUDQHLVȵXVK
with the top of the housing.
11. Installation Step 4: Membrane & Filters Installation
6) Insert Push Fitting & Clip
5) Screw Membrane Housing Lid Back On
ΖQVHUWWKHPHPEUDQHLQWRWKHPHPEUDQHKRXVLQJ(QVXUHLWJRHVLQWRWKHVRFNHW
DWWKHRWKHUHQGRIWKHKRXVLQJLQVLGHLWDQGWKHPHPEUDQHLVȵXVKZLWKWKHWRSRI
the housing.
ΖQVHUWWKHSXVKȴWWLQJEDFNLQWR
the membrane housing
ΖQVHUWWKHFROOHWFOLSEDFNLQWR
WKHSXVKȴWWLQJ
7) Install Pre Filters
7KHSUHȴOWHUVDUHLQVLGHWKHERZOV(IN THIER PACKAGING)VR\RXȴUVWPXVWXQVFUHZ
WKHERZOVDQGUHPRYHWKHȴOWHUVIURPWKHERZOV
1HYHUKDQGOHWKHȴOWHUVE\KDQG$OZD\V
use sterile procedures and sterile gloves.
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FRPSURPLVHWKHK\JLHQHRIWKHV\VWHP
7RRSHQWKHERZOVXVHWKHKRXVLQJVSDQQHU
DQGWXUQFORFNZLVH
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3ODFHHDFKȴOWHUEDFNLQWRWKHERZODQGHQVXUH
they are centred.
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HQVXULQJȴUVWWKDWWKHRULQJLVERWKVHDWHG
FRUUHFWO\QRWGDPDJHGLQDQ\ZD\DQGLV
greased and lubricated. If the o-rings are dry
this means the bowl will not easily turn and
WKHUHIRUHLWLVKLJKO\OLNHO\LWZLOOOHDNΖQWKLV
FDVHHQVXUH\RXJUHDVHWKHRULQJDQGHDFK
WLPH\RXGRDȴOWHUFKDQJH
The board is equipped with
WKUHHNH\EXWWRQV
6HOHFW%XWWRQ
&OHDU%XWWRQ
)OXVK%XWWRQ
6\VWHP6WDUW8SDQG2SHUDWLRQ
2QFHDOORIWKHFRQQHFWLRQVDUHPDGHIURPWKHSUHYLRXVVHFWLRQVZHFDQQRZWDNHWKHIROORZ-
ing commissioning steps.
0DNHVXUHWKDWWKHLQVWDOOHGWDSLVLQWKHRQSRVLWLRQIDXFHWOHYHUSHUSHQGLFXODUWRIDXFHW
ERG\7KLVZLOODOORZIRUSUHVVXUHWRQRWEXLOGXSLQWKHV\VWHPGXULQJVWDUWXSDQGDOVRZH
ZDQWWRGUDLQRXWWKHȴUVWIHZOLWUHVRISURGXFWLRQ
SLOWLY turn on the incoming water at the feed in valve by turning the red lever to point in
WKHOLQHWRWKHSLSHWKLVWXUQVWKHZDWHURQ
3OXJLQWKHV\VWHPSRZHUFRUGLQWRDQHOHFWULFDOVRFNHW7KLVZLOOVWDUWWKHV\VWHPERRWXS
process. The system will sound a series of beeps and the lights on the front of the system will
activate.
$IWHUWKHEHHSVWKHV\VWHPZLOOFRPPHQFHE\ȴUVWDȊȵXVKȋSURFHVVZKLFKFDQEHREVHUYHG
from the on-board digital panel. In this process the membrane sheets are washed by high
ȵRZZDWHUWKDWJRHVGLUHFWO\WRWKHGUDLQOLQH7KLVSURFHVVZLOOODVWXSWRVHFRQGVDQGWKH
V\VWHPZLOOQH[WHQWHUWKHȊSXPSȋF\FOHZKLFKDOVRFDQEHREVHUYHGIURPWKHGLJLWDOSDQHOΖQ
this process the system will start producing water which can be seen running from the faucet
tap.
5XQWKHZDWHUIURPWKHWDSIRUPLQXWHV'XULQJWKLVWLPHWKH7'6YDOXHRQWKHGLJLWDO
SDQHOVKRXOGEHFRQWUROOHG0DNHVXUHWKDWLWLVLQVLGHRIWKH330UDQJHEHIRUHWXUQLQJ
R΍WKHIDXFHW
2QFHWKHIDXFHWLVWXUQHGR΍WKHV\VWHPZLOOUHPDLQLQWKHȊSXPSȋF\FOHXQWLOLWLVIXOO\
SUHVVXUL]HG2QFHWKLVLVGRQHLWPD\EHIROORZHGE\DVKRUWȊȵXVKȋF\FOHRIVHFRQGVWR
PDNHVXUHDQ\UHVLGXDOVOHIWRQWKHPHPEUDQHVKHHWVXUIDFHLVȵXVKHGWRGUDLQ1H[WWKH
V\VWHPZLOOJRLQWRȊ7DQN)XOOȋPRGHZKHUHLWLVLQVWDQGE\ZDLWLQJWRSURGXFHZDWHU7KH/('
OLJKWVDUHDXWRPDWLFDOO\WXUQHGR΍LQWKHȊ7DQN)XOOȋPRGH$GGLWLRQDOO\WKH7'6UHDGLQJLVQRW
DFWLYHDQGZLOOGLVSOD\Ȋ330ȋRQWKHVFUHHQ7'6LVRQO\PHDVXUHGDFWLYHO\GXULQJ)OXVK
DQG3XPSF\FOHV
12. Digital Controller
1
Filter Lifetime
)
RO Membrane
/LIHWLPH)
7KHNH\IXQFWLRQVDUHDVIROORZV
)LOWHU6HOHFWLRQ%XWWRQIXQFWLRQ7KLVLVIRUVHWWLQJWKHȴOWHUOLIHWLPHDQGLVXVHGRQ
LQVWDOODWLRQDQGQRQȴOWHUFKDQJHV8VHWKLVEXWWRQWRVHOHFWWKH)LOWHU/LIHWLPH)RU
SUHVVDJDLQWRVHOHFWWKH520HPEUDQH/LIHWLPH)
)LOWHU&OHDU%XWWRQIXQFWLRQ:KHQSUHVVLQJWKHVHOHFWLRQNH\WRVHOHFWWKHȴOWHUFDU-
WULGJHRUPHPEUDQHWKHQSUHVVWKLV&/($5EXWWRQDQGWKHQWKHVHOHFWHGPHPEUDQHRU
ȴOWHUOLIHWLPHZLOOEHUHVHWZLWKIXOOEDUVVKRZLQJ
)OXVK%XWWRQ3UHVVLQJWKLVEXWWRQZLOOSXWWKH2VPLR+7LQWRWKHPDQXDOȵXVKLQJ
VWDWHZKLFKZLOOULQVHWKHPHPEUDQHIRUVHFRQGV:KLOVWWKLVKDSSHQVWKH/('
VFUHHQȊ)/86+ȋV\PEROZLOOȵDVK
6\PERO.H\
SOURCE: ΖIWKHV\VWHPKDVDVKRUWDJHRIZDWHUWKHSOURCEOLJKWZLOOȵDVKDQGD
buzzer will alarm.
CHECK: 7KLVZLOOFRPHRQLIWKHV\VWHPJRHVLQWRWKHPDLQWHQDQFHVWDWHCHECKPDUN
ZLOOȵDVKLQGLFDWLQJDSUREOHPZLWKWKHV\VWHP
PURIFY: This will light when the system is actually producing water.
F1: 7KLVLVWKHLQGLFDWRURIȴOWHUVOLIHQRWLQFOXGLQJWKHPHPEUDQH)$VWKHEDU
GURSVWRWKHERWWRPWKLVLQGLFDWHVWKHȴOWHUVPXVWEHFKDQJHG3UHVHWWRPRQWKV
F2: This is the indicator of MEMBRANE Filter life. As the bar drops to the bottom this
LQGLFDWHVWKHȴOWHUVPXVWEHFKDQJHG3UHVHWWR\HDUVPRQWKV
FULL:ȵXVKLQJ
When PURIFY and FULLDUHERWKVKRZLQJWKLVWKHQVKRZVWKH7'6YDOXHRISXUH
ZDWHUUDQJHaSSP
No. Wire Colour Wiring
1 Yellow Low-pressure switch
Blue High-pressure switch
Blue High-pressure switch
Red Flush valve
Green Pump
6 BlacNSolenoid valve
Yellow Low-pressure switch
Green Pump
9 BlacNSolenoid valve
1Red Flush valve
11 White 9dc
1PinN 9dc
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Power <1.WMa[
Operating temperature -°& - +°&
Operating Humidity %-%
Operating voltage D&9
Load &urrent A
Load voltage 9D&
Size 1[6[mm
13. Filter Changes & Sanitisation Process
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service.
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of your machine only be carried out by trained professionals.
Sanitisation Process
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9. Let system run until some water comes out the tap. Then close the tap.
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HTM 01-05 and CQC must be implemented in your working
regime and this includes sanitising your reverse osmosis system.
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professional.
Pay special attention to keeping the tap regularly clean, as
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Problem Cause Solution
LeaN between ȴtting and installed
part Fitting not installed correctly Remove the ȴtting apply teȵon tape
if necessary and install again
Tubing not inserted correctly Remove and reinstall the tubing
O-ring inside ȴtting damaged Replace ȴtting
Drain saddle leaNDrain saddle not installed properly Reinstall the drain saddle per
Section . on page 1
O-ring seal is misaligned &hecN that the o-ring is properly
aligned in the o-ring groove
O-ring is damaged Replace the o-ring
Housing not properly tightened Tighten the housing with the
included housing wrench
Water supply pressure is too low
Non-pumped systems require min.
bar feed water pressure to operate
while pumped systems require min.
. bar pressure to operate. &hecN
your supply pressure. If necessary
install a booster pump at the water
main.
Pre-ȴlter or membrane ȴlters are
clogged
Replace the ȴlters
Tubing is NinNed MaNe sure no tubings to and from
the system are NinNed
Sounds liNe whistle - air is stucN in
the shut-o΍ valve
The air will go away with continued
operation
Water supply pressure is too high
&hecN the inlet feed water pressure
If necessary install a pressure
reducer
Water supply pressure is too low
&hecN your supply pressure. If
necessary install a booster pump at
the water main.
Pre-ȴlter or membrane ȴlters are
clogged Replace the ȴlters
Missing or misplaced ȵow restrictor
&hecN for the location of the ȵow
restrictor
Shut-o΍ valve failure Replace the shut-o΍ valve
&hecN valve failure Replace the checN valve
During ȴrst time start-up air
pressure is trapped in the system
This is normal and will pass in -
days
If happens after weeNs or months of
operation feed water is supplied
intermittently with air
This is also normal and can be
minimalized by running the system
for 1- minutes every few weeNs
Filters are at end-of-life Replace the ȴlters
&ontamination in the system Sanitize the system
&loudy or MilNy puriȴed water.
After a few seconds becomes clear
again.
Puriȴed water has bad taste or smell
Water ȵows too slow from the
faucet
LeaN between ȴtting and tubing
Pre-ȴlter / Membrane housing leaN
System is operating noisy
The system is always on water
continuously ȵows to drain
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Try doing some deep abdominal
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Date
Pre-Filter + Post-Filter Change
Membrane Change
Other
Installed By
Serial Number
SERVICE LOG TABLE
Model
Service Log Table
After Sales
Warranty Registration
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Please also send a copy to your Osmio HT+RO dealer or Osmio
WaterKHDGTXDUWHUVE\VLPSO\WDNLQJDSLFWXUHRILWZLWK\RXU
smart phone and mailing it to info#RVPLRZDWHUFRXN
First Name : Last Name:
Full Address:
Mobile Number: Email:
Date of Purchase: Date of Install:
Where Purchased:
Installed By:
Model Number: Serial Number:
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osmio WATER TECHNOLOGY Dental & Lab Direct Flow Reverse Osmosis System User manual

Type
User manual

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