osmio WATER TECHNOLOGY Dental & Lab Direct Flow Reverse Osmosis System User manual

osmio

Installation, Operation & Maintenance

Guide for the Osmio HT+ Dental & Lab

Direct Flow Reverse Osmosis System

The Osmio HT+ Reverse Osmosis System is designed to

meet the needs of your Dental Practice or Laboratory.

Osmio HT+ primary uses are:

• Use in autoclave

• Use in DUWL

• Rinsing of instruments during manual cleaning

• Holding of instruments prior to decontamination

• Use in rise cycle of washer disinfectors

Installation Precautions

1. This, and any other pressurised system connected to the water mains, or pumped from a tank or

gravity fed, should be protected as appropriate from leaks. It is necessary to ensure that the property

where this system will be installed has controlled pressure regulation using a Pressure Reducing Valve to

ensure the maximum pressure cannot go above the specied parameters. You are also advised to use a

leak detector, such that if any leak is detected, the supply to the system will shut o and not cause

damage due to water leaking to the property. This is especially important as water [pressure can rise on

the evenings and weekends to over double what you measure in the daytime.

2., Please use clean vinyl gloves when handling the lters and touching them. This is avoid any bacterial

contamination from your hands to the lters which can then multiply and cause a bad smell in the

system.

1. Introduction

The Osmio HT+ Dental & Lab Direct Flow Reverse Osmosis System has been designed and

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- Huge saving in the amount of water going to drain

- Overall less costs in bills and improved sanitary condition of the system - all leading to a

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2. Product Features

Produce deionised water at a small fraction of the cost of water distillers right in your own

facility.

• Ideal for autoclaves / sterilizers

• Will Remove up to 99.99% of impurities from UK mains water

• Under the counter commercial system that generates DI water

• Plug & Play parts for easy maintenance

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• Small footprint for easy installation and service

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Osmio HT+ is the perfect solution for Dental Practices and other facilities that require on-de-

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dental and medical applications where deionized water is required. The system incorporates

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down to deionized levels. The Osmio HT+ system comes equipped with a digital controller

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sure is above 6 bar.

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you contact Osmio Water team if your feed water does not meet these levels. Ensure that

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5. Osmio HT+ Filters

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- recommended change every 6 months

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- recommended change every 6 months

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manganese and other rust

- recommended change every 6 months

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- recommended change every 12-18 months

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membrane. The Reverse Osmosis Membrane is normally reducing incoming TDS level by

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6. Connection Schematic

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The Incoming water

To the Tap

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How to Use Quick Connect Fittings

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that deploys fastening teeth onto the tubing surface. When opposing

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this system.

Body

O-Ring

O-Ring Guide

Cap

Collet

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Step 1: It is essential that the outside diameter of the tubing being

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any other material. Inspect the outside of the tubing carefullly.

Step 2: It is also very important that the sliced edge of the tubingG is

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stop is felt. The collet has stainless steel teeth which hold the tubing

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Push In Collet

Pull Tubing

7. Planning the Installation

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WKHSXVKȴWWLQJVLQFDVHDQ\DUHFUDFNHGRUKDYHPLVVLQJFROOHWVΖIWKHUHLVDQ\GDPDJH

FRQWDFW2VPLR:DWHURQDQGVHQGDSLFWXUHYLD:KDWVDSSVKRZLQJZKHUH

there is any damage.

ΖQRUGHUWRLQVWDOOWKH2VPLR+7\RXZLOOQHHGWKHIROORZLQJWRROVDQGHTXLSPHQW

ȏ'ULOOVXLWDEOHGULOOELWVIRUPDNLQJPPPPPPKROHV

• Adjustable Wrench & Pipe Wrench

• Scissors

• Phillips screwdriver

• PFTE Tape

8. Installation Step 1: Feed Water Connection

7KHSXUSRVHRIWKHIHHGZDWHUFRQQHFWLRQLVWRIHHGWKHV\VWHPZLWKZDWHUWREHSXULȴHGE\

WDSSLQJWKHFROGZDWHUVXSSO\ZKLFKLVXVXDOO\ORFDWHGXQGHUWKHNLWFKHQFRXQWHUΖWKDVȋ

PDOHDQGȋIHPDOHDQGDWHHR΍7KHHDVLHVWSODFHWRȴWLWZRXOGEHZKHUHWKHFROGKRVHLV

FRQQHFWHGWRWKHSLSHZRUNMXVWUHPRYHWKHKRVHDQGWKHIHHGLQYDOYHJRHUVWKHUHWRWHHR΍

water to the system.

9. Installation Step 2: Drain Saddle Connection

The purpose of the drain saddle is to prevent the tubing connected to drain from popping out

RISODFHDQGSRWHQWLDOO\OHDNLQJZKHUHWKHV\VWHPLVLQVWDOOHG7KHGUDLQWXELQJFRXOGDOVREH

SXWLQWRDQXSVWDQGRU\RXFDQGULOODKROHLQDZDVWHSLSHDQGVLOLFRQHDURXQGLWWRPDNHLW

seal.

Step 1: Select a location for the drain hole based on the design of the plumbing. The drain

VDGGOHVKRXOGEHLQVWDOOHGDERYHWKHXEHQGLISRVVLEOHRQDYHUWLFDOWDLOSLHFH/RFDWHWKH

drain saddle away from the garbage disposal to prevent potential contamination and system

IRXOLQJ3OHDVHVHHȴJXUHEHORZIRUDPRUHGHWDLOHGH[SODQDWLRQ8VHDPPȋGULOOELWWR

GULOODVPDOOKROHLQWKHGUDLQSLSHIRUWKHGUDLQWRSDVVWKURXJK&OHDQWKHGHEULVIURPWKH

plumbing and hold before continuing.

6WHS5HPRYHWKHEDFNLQJIURPWKHIRDPJDVNHWDQGVWLFNWKDWKDOIRIWKHGUDLQVDGGOHRQ

WKHGUDLQSLSHVRWKDWWKHKROHVOLQHXSDVPDOOGULOOELWRURWKHUORQJQDUURZREMHFWFDQEH

XVHGWRKHOSDOLJQFRUUHFWO\3ODFHWKHRWKHUKDOIRIWKHGUDLQVDGGOHRQWKHRSSRVLWHVLGHRI

WKHGUDLQSLSH&ODPSDQGORRVHO\WLJKWHQWKHGUDLQVDGGOHXVLQJWKHQXWVDQGEROWVLQFOXGHG

8VHD3KLOOLSVVFUHZGULYHUWRWLJKWHQWKHGUDLQVDGGOH&RQQHFWWKHWXELQJIURPWKHGUDLQ

VDGGOHTXLFNFRQQHFWLRQWRWKHȊ'UDLQȋFRQQHFWLRQRQWKHV\VWHP

10. Installation Step 3: Installing the Tap

&HUDPLF&DUWULGJHIRU

\HDUVRIWURXEOHIUHH

VHUYLFH

16)&HUWLȴHGDQG/($')5((

%DFWHULDUHVLVWDQWFRDWLQJLQVLGHWKHWDS

Your Osmio HT+ comes with a high quality chrome plated tap

ZKLFKZHKDYHPDGHHYHQHDVLHUWRȴW$OO\RXQHHGWRGRLV

GULOODKROHPPLQ\RXUVLQNRUZRUNWRSSXWWKHWDSLQSODFH

and tighten it with your spanner. If you are needing to drill

JUDQLWHPDUEOHRUDQ\RWKHUVROLGZRUNWRSSOHDVHVHHSURIHV-

sional advice about how to do this if you have not done it

EHIRUH2QFH\RXUKROHLVGULOOHGDSSO\WKHSDUWVDVVKRZQ

EHORZWRWKHEDVHWRȴ[WKHWDSLQSODFHHQGLQJZLWKWKHQXWRQ

the right. The tubing from the system is then connected using

WKHȋSXVKȴWXQLRQSLHFHSURYLGHLQ\RXUNLW

&HUDPLF&DUWULGJHIRU

\HDUVRIWURXEOHIUHH

VHUYLFH

11. Installation Step 4: Membrane & Filters Installation

%HIRUHKDQGOLQJWKH5HYHUVH2VPRVLV0HPEUDQHLWLVLPSRUWDQWWKDW\RX

ZHDUVDQLWDU\JORYHV7KLVLVEHFDXVHLI\RXWRXFKWKHPHPEUDQHE\KDQG\RX

will immediately put bacteria which will start a new family inside your mem-

brane housing and eventually foul your membrane. When bacteria gets into

WKHVKHHWVRIWKHPHPEUDQHDQGVWDUWVJURZLQJLWZLOORSHQWKRVHVKHHWVDQG

the TDS will increase.

2) Remove Push Fitting1) Remove Blue Clip

3) Unscrew Membrane Cap 4) Insert Membrane

Use the membrane spanner wrench

SURYLGHGLQ\RXUNLWWRORRVHQLWLI\RX

need to

Insert the membrane into the mem-

brane housing. Ensure it goes into the

VRFNHWDWWKHRWKHUHQGRIWKHKRXVLQJ

LQVLGHLWDQGWKHPHPEUDQHLVȵXVK

with the top of the housing.

11. Installation Step 4: Membrane & Filters Installation

6) Insert Push Fitting & Clip

5) Screw Membrane Housing Lid Back On

ΖQVHUWWKHPHPEUDQHLQWRWKHPHPEUDQHKRXVLQJ(QVXUHLWJRHVLQWRWKHVRFNHW

DWWKHRWKHUHQGRIWKHKRXVLQJLQVLGHLWDQGWKHPHPEUDQHLVȵXVKZLWKWKHWRSRI

the housing.

ΖQVHUWWKHSXVKȴWWLQJEDFNLQWR

the membrane housing

ΖQVHUWWKHFROOHWFOLSEDFNLQWR

WKHSXVKȴWWLQJ

7) Install Pre Filters

7KHSUHȴOWHUVDUHLQVLGHWKHERZOV(IN THIER PACKAGING)VR\RXȴUVWPXVWXQVFUHZ

WKHERZOVDQGUHPRYHWKHȴOWHUVIURPWKHERZOV

1HYHUKDQGOHWKHȴOWHUVE\KDQG$OZD\V

use sterile procedures and sterile gloves.

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FRPSURPLVHWKHK\JLHQHRIWKHV\VWHP

7RRSHQWKHERZOVXVHWKHKRXVLQJVSDQQHU

DQGWXUQFORFNZLVH

5HPRYHWKHSUHȴOWHUVDQGWKHLUSDFNDJLQJ

3ODFHHDFKȴOWHUEDFNLQWRWKHERZODQGHQVXUH

they are centred.

%\KDQGWKHQUHVFUHZEDFNRQHDFKERZO

HQVXULQJȴUVWWKDWWKHRULQJLVERWKVHDWHG

FRUUHFWO\QRWGDPDJHGLQDQ\ZD\DQGLV

greased and lubricated. If the o-rings are dry

this means the bowl will not easily turn and

WKHUHIRUHLWLVKLJKO\OLNHO\LWZLOOOHDNΖQWKLV

FDVHHQVXUH\RXJUHDVHWKHRULQJDQGHDFK

WLPH\RXGRDȴOWHUFKDQJH

The board is equipped with

WKUHHNH\EXWWRQV

6HOHFW%XWWRQ

&OHDU%XWWRQ

)OXVK%XWWRQ

6\VWHP6WDUW8SDQG2SHUDWLRQ

2QFHDOORIWKHFRQQHFWLRQVDUHPDGHIURPWKHSUHYLRXVVHFWLRQVZHFDQQRZWDNHWKHIROORZ-

ing commissioning steps.

0DNHVXUHWKDWWKHLQVWDOOHGWDSLVLQWKHRQSRVLWLRQIDXFHWOHYHUSHUSHQGLFXODUWRIDXFHW

ERG\7KLVZLOODOORZIRUSUHVVXUHWRQRWEXLOGXSLQWKHV\VWHPGXULQJVWDUWXSDQGDOVRZH

ZDQWWRGUDLQRXWWKHȴUVWIHZOLWUHVRISURGXFWLRQ

SLOWLY turn on the incoming water at the feed in valve by turning the red lever to point in

WKHOLQHWRWKHSLSHWKLVWXUQVWKHZDWHURQ

3OXJLQWKHV\VWHPSRZHUFRUGLQWRDQHOHFWULFDOVRFNHW7KLVZLOOVWDUWWKHV\VWHPERRWXS

process. The system will sound a series of beeps and the lights on the front of the system will

activate.

$IWHUWKHEHHSVWKHV\VWHPZLOOFRPPHQFHE\ȴUVWDȊȵXVKȋSURFHVVZKLFKFDQEHREVHUYHG

from the on-board digital panel. In this process the membrane sheets are washed by high

ȵRZZDWHUWKDWJRHVGLUHFWO\WRWKHGUDLQOLQH7KLVSURFHVVZLOOODVWXSWRVHFRQGVDQGWKH

V\VWHPZLOOQH[WHQWHUWKHȊSXPSȋF\FOHZKLFKDOVRFDQEHREVHUYHGIURPWKHGLJLWDOSDQHOΖQ

this process the system will start producing water which can be seen running from the faucet

tap.

5XQWKHZDWHUIURPWKHWDSIRUPLQXWHV'XULQJWKLVWLPHWKH7'6YDOXHRQWKHGLJLWDO

SDQHOVKRXOGEHFRQWUROOHG0DNHVXUHWKDWLWLVLQVLGHRIWKH330UDQJHEHIRUHWXUQLQJ

R΍WKHIDXFHW

2QFHWKHIDXFHWLVWXUQHGR΍WKHV\VWHPZLOOUHPDLQLQWKHȊSXPSȋF\FOHXQWLOLWLVIXOO\

SUHVVXUL]HG2QFHWKLVLVGRQHLWPD\EHIROORZHGE\DVKRUWȊȵXVKȋF\FOHRIVHFRQGVWR

PDNHVXUHDQ\UHVLGXDOVOHIWRQWKHPHPEUDQHVKHHWVXUIDFHLVȵXVKHGWRGUDLQ1H[WWKH

V\VWHPZLOOJRLQWRȊ7DQN)XOOȋPRGHZKHUHLWLVLQVWDQGE\ZDLWLQJWRSURGXFHZDWHU7KH/('

OLJKWVDUHDXWRPDWLFDOO\WXUQHGR΍LQWKHȊ7DQN)XOOȋPRGH$GGLWLRQDOO\WKH7'6UHDGLQJLVQRW

DFWLYHDQGZLOOGLVSOD\Ȋ330ȋRQWKHVFUHHQ7'6LVRQO\PHDVXUHGDFWLYHO\GXULQJ)OXVK

DQG3XPSF\FOHV

12. Digital Controller





Filter Lifetime

)

RO Membrane

/LIHWLPH)

7KHNH\IXQFWLRQVDUHDVIROORZV

)LOWHU6HOHFWLRQ%XWWRQIXQFWLRQ7KLVLVIRUVHWWLQJWKHȴOWHUOLIHWLPHDQGLVXVHGRQ

LQVWDOODWLRQDQGQRQȴOWHUFKDQJHV8VHWKLVEXWWRQWRVHOHFWWKH)LOWHU/LIHWLPH)RU

SUHVVDJDLQWRVHOHFWWKH520HPEUDQH/LIHWLPH)

)LOWHU&OHDU%XWWRQIXQFWLRQ:KHQSUHVVLQJWKHVHOHFWLRQNH\WRVHOHFWWKHȴOWHUFDU-

WULGJHRUPHPEUDQHWKHQSUHVVWKLV&/($5EXWWRQDQGWKHQWKHVHOHFWHGPHPEUDQHRU

ȴOWHUOLIHWLPHZLOOEHUHVHWZLWKIXOOEDUVVKRZLQJ

)OXVK%XWWRQ3UHVVLQJWKLVEXWWRQZLOOSXWWKH2VPLR+7LQWRWKHPDQXDOȵXVKLQJ

VWDWHZKLFKZLOOULQVHWKHPHPEUDQHIRUVHFRQGV:KLOVWWKLVKDSSHQVWKH/('

VFUHHQȊ)/86+ȋV\PEROZLOOȵDVK

6\PERO.H\

SOURCE: ΖIWKHV\VWHPKDVDVKRUWDJHRIZDWHUWKHSOURCEOLJKWZLOOȵDVKDQGD

buzzer will alarm.

CHECK: 7KLVZLOOFRPHRQLIWKHV\VWHPJRHVLQWRWKHPDLQWHQDQFHVWDWHCHECKPDUN

ZLOOȵDVKLQGLFDWLQJDSUREOHPZLWKWKHV\VWHP

PURIFY: This will light when the system is actually producing water.

F1: 7KLVLVWKHLQGLFDWRURIȴOWHUVOLIHQRWLQFOXGLQJWKHPHPEUDQH)$VWKHEDU

GURSVWRWKHERWWRPWKLVLQGLFDWHVWKHȴOWHUVPXVWEHFKDQJHG3UHVHWWRPRQWKV

F2: This is the indicator of MEMBRANE Filter life. As the bar drops to the bottom this

LQGLFDWHVWKHȴOWHUVPXVWEHFKDQJHG3UHVHWWR\HDUVPRQWKV

FULL:ȵXVKLQJ

When PURIFY and FULLDUHERWKVKRZLQJWKLVWKHQVKRZVWKH7'6YDOXHRISXUH

ZDWHUUDQJHaSSP

No. Wire Colour Wiring

1 Yellow Low-pressure switch

Blue High-pressure switch

Blue High-pressure switch

Red Flush valve

Green Pump

6 BlacNSolenoid valve

Yellow Low-pressure switch

Green Pump

9 BlacNSolenoid valve

1Red Flush valve

11 White 9dc

1PinN 9dc

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Power <1.WMa[

Operating temperature -°& - +°&

Operating Humidity %-%

Operating voltage D&9

Load &urrent A

Load voltage 9D&

Size 1[6[mm

13. Filter Changes & Sanitisation Process

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service.

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of your machine only be carried out by trained professionals.

Sanitisation Process

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9. Let system run until some water comes out the tap. Then close the tap.

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HTM 01-05 and CQC must be implemented in your working

regime and this includes sanitising your reverse osmosis system.

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professional.

Pay special attention to keeping the tap regularly clean, as

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Problem Cause Solution

LeaN between ȴtting and installed

part Fitting not installed correctly Remove the ȴtting apply teȵon tape

if necessary and install again

Tubing not inserted correctly Remove and reinstall the tubing

O-ring inside ȴtting damaged Replace ȴtting

Drain saddle leaNDrain saddle not installed properly Reinstall the drain saddle per

Section . on page 1

O-ring seal is misaligned &hecN that the o-ring is properly

aligned in the o-ring groove

O-ring is damaged Replace the o-ring

Housing not properly tightened Tighten the housing with the

included housing wrench

Water supply pressure is too low

Non-pumped systems require min.

 bar feed water pressure to operate

while pumped systems require min.

. bar pressure to operate. &hecN

your supply pressure. If necessary

install a booster pump at the water

main.

Pre-ȴlter or membrane ȴlters are

clogged

Replace the ȴlters

Tubing is NinNed MaNe sure no tubings to and from

the system are NinNed

Sounds liNe whistle - air is stucN in

the shut-o΍ valve

The air will go away with continued

operation

Water supply pressure is too high

&hecN the inlet feed water pressure

If necessary install a pressure

reducer

Water supply pressure is too low

&hecN your supply pressure. If

necessary install a booster pump at

the water main.

Pre-ȴlter or membrane ȴlters are

clogged Replace the ȴlters

Missing or misplaced ȵow restrictor

&hecN for the location of the ȵow

restrictor

Shut-o΍ valve failure Replace the shut-o΍ valve

&hecN valve failure Replace the checN valve

During ȴrst time start-up air

pressure is trapped in the system

This is normal and will pass in -

days

If happens after weeNs or months of

operation feed water is supplied

intermittently with air

This is also normal and can be

minimalized by running the system

for 1- minutes every few weeNs

Filters are at end-of-life Replace the ȴlters

&ontamination in the system Sanitize the system

&loudy or MilNy puriȴed water.

After a few seconds becomes clear

again.

Puriȴed water has bad taste or smell

Water ȵows too slow from the

faucet

LeaN between ȴtting and tubing

Pre-ȴlter / Membrane housing leaN

System is operating noisy

The system is always on water

continuously ȵows to drain

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Try doing some deep abdominal

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Date

Pre-Filter + Post-Filter Change

Membrane Change

Other

Date of Purchase

Date of Install

Installed By

Serial Number

SERVICE LOG TABLE

Model

Service Log Table

After Sales

Warranty Registration

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Please also send a copy to your Osmio HT+RO dealer or Osmio

WaterKHDGTXDUWHUVE\VLPSO\WDNLQJDSLFWXUHRILWZLWK\RXU

smart phone and mailing it to info#RVPLRZDWHUFRXN

First Name : Last Name:

Full Address:

Mobile Number: Email:

Date of Purchase: Date of Install:

Where Purchased:

Installed By:

Model Number: Serial Number:

osmio WATER TECHNOLOGY Dental & Lab Direct Flow Reverse Osmosis System User manual

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