PHAZER™
ForSerialNos.
820,977&Higher
PartNo.4500-488Rev.C
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:IMPORTANTTheengineinthis
productisnotequippedwithasparkarrester
mufer.ItisaviolationofCaliforniaPublic
ResourceCode(CPRC)Section4442touse
oroperatethisengineonanyforest-covered,
brush-covered,orgrass-coveredlandasdened
inCPRC4126.Otherstatesorfederalareasmay
havesimilarlaws.
Toacquireasparkarresterforyourunit,seeyour
EngineServiceDealer.
ThissparkignitionsystemcomplieswithCanadian
ICES-002Cesystèmed’allumageparètincellede
vèhiculeestconformeàlanormeNMB-002du
Canada
TheenclosedEngineOwner’sManualis
suppliedforinformationregardingTheU.S.
EnvironmentalProtectionAgency(EPA)and
theCaliforniaEmissionControlRegulationof
emissionsystems,maintenanceandwarranty.
KeepthisengineOwner’sManualwithyourunit.
ShouldthisengineOwner’sManualbecome
damagedorillegible,replaceimmediately.
Replacementsmaybeorderedthroughthe
enginemanufacturer.
Exmarkreservestherighttomakechangesor
addimprovementstoitsproductsatanytime
withoutincurringanyobligationtomakesuch
changestoproductsmanufacturedpreviously.
Exmark,oritsdistributorsanddealers,accept
noresponsibilityforvariationswhichmaybe
evidentintheactualspecicationsofitsproducts
andthestatementsanddescriptionscontained
inthispublication.
©2010ExmarkMfg.Co.,Inc.
IndustrialParkBox808
Beatrice,NE68310
2
Contactusatwww.Exmark.com.
PrintedintheUSA
AllRightsReserved
Introduction
CONGRATULATIONSonthepurchaseofyour
ExmarkMower.Thisproducthasbeencarefully
designedandmanufacturedtogiveyouamaximum
amountofdependabilityandyearsoftrouble-free
operation.
Thismanualcontainsoperating,maintenance,
adjustment,andsafetyinstructionsforyourExmark
mower.
BEFOREOPERATINGYOURMOWER,
CAREFULLYREADTHISMANUALINITS
ENTIRETY.
Byfollowingtheoperating,maintenance,andsafety
instructions,youwillprolongthelifeofyourmower,
maintainitsmaximumefciency,andpromotesafe
operation.
Ifadditionalinformationisneeded,orshouldyou
requiretrainedmechanicservice,contactyour
authorizedExmarkequipmentdealerordistributor.
Exmarkpartsmanualsareavailableonlineat
http://www.exmark.com/manuals.htm
AllExmarkequipmentdealersanddistributorsare
keptinformedofthelatestmethodsofservicing
andareequippedtoprovidepromptandefcient
serviceintheeldorattheirservicestations.They
carryamplestockofservicepartsorcansecurethem
promptlyforyoufromthefactory.
AllExmarkpartsarethoroughlytestedandinspected
beforeleavingthefactory,however,attentionis
requiredonyourpartifyouaretoobtainthefullest
measureofsatisfactionandperformance.
Wheneveryouneedservice,genuineExmarkparts,
oradditionalinformation,contactanAuthorized
ServiceDealerorExmarkCustomerServiceandhave
themodelandserialnumbersofyourproductready.
Figure1identiesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
3
Contents
Introduction...........................................................3
Safety.....................................................................5
SafetyAlertSymbol.........................................5
SafeOperatingPractices..................................5
SafetyandInstructionalDecals.....................10
Specications.......................................................13
ModelNumbers............................................13
Systems.........................................................13
Dimensions...................................................14
TorqueRequirements....................................15
ProductOverview................................................15
Operation.............................................................16
Controls........................................................16
Pre-Start........................................................17
OperatingInstructions..................................18
Transporting.................................................20
Maintenance.........................................................22
RecommendedMaintenanceSchedule(s)...........22
PeriodicMaintenance.......................................23
CheckEngineOilLevel.................................23
CheckBatteryCharge....................................23
CheckMowerBlades.....................................24
CheckSafetyInterlockSystem.......................25
CheckforLooseHardware............................25
ServiceAirCleaner........................................26
ChangeEngineOil........................................26
CheckHydraulicOilLevel.............................26
CheckTirePressures.....................................26
CheckConditionOfBelts..............................26
LubricateGreaseFittings...............................27
LubricateCasterWheelHubs........................27
CheckSparkPlugs.........................................28
ChangeHydraulicSystemFilter.....................28
ThreadLockingAdhesives.............................29
MobilHTSGrease(OrFood-Grade
Anti-seize).................................................29
DielectricGrease...........................................29
Adjustments.....................................................30
DeckLeveling...............................................30
PumpDriveBeltTension...............................30
DeckDriveBeltTension................................30
ElectricClutchAdjustment............................30
MotionControlLinkageAdjustment.............30
AdjustThrottleLeverTension.......................31
Cleaning...........................................................31
CleanEngineAirCoolingSystem...................31
RemoveEngineShroudsandCleanCooling
Fins...........................................................31
CleanGrassBuild-UpUnderDeck................31
WasteDisposal..............................................32
Troubleshooting...................................................33
Schematics...........................................................35
4
Safety
Safety
SafetyAlertSymbol
ThisSafetyAlertSymbol(Figure2)isusedbothin
thismanualandonthemachinetoidentifyimportant
safetymessageswhichmustbefollowedtoavoid
accidents
Thissymbolmeans:ATTENTION!BECOME
ALERT!YOURSAFETYISINVOLVED!
Figure2
1.Safetyalertsymbol
Thesafetyalertsymbolappearsaboveinformation
whichalertsyoutounsafeactionsorsituations
andwillbefollowedbythewordDANGER,
WARNING,orCAUTION.
DANGER:Whitelettering/Redbackground.
Indicatesanimminentlyhazardoussituationwhich,if
notavoided,Willresultindeathorseriousinjury.
WARNING:Blacklettering/Orangebackground.
Indicatesapotentiallyhazardoussituationwhich,if
notavoided,Couldresultindeathorseriousinjury.
CAUTION:Blacklettering/Yellowbackground.
Indicatesapotentiallyhazardoussituationwhich,if
notavoided,Mayresultinminorormoderateinjury.
Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizes
generalinformationworthyofspecialattention.
SafeOperatingPractices
Training
•ReadtheOperator’sManualandothertraining
material.Iftheoperator(s)ormechanic(s)can
notreadEnglishitistheowner’sresponsibilityto
explainthismaterialtothem.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.
Theownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperate
orservicetheequipment.Localregulationsmay
restricttheageoftheoperator.
•Onlyadultsandmatureteenagersshouldoperate
amower,andevenmatureteenagersshouldhave
adultsupervision.Besureateenager:
1.hasreadandunderstandstheOperator’s
Manualandrecognizestherisksinvolved;
2.issufcientlymaturetousecaution;and
3.isofsufcientsizeandweighttooperate
thecontrolscomfortablyandtomanagethe
mowerwithouttakingrisks.
•Theowner/usercanpreventandisresponsible
foraccidentsorinjuriesoccurringtohimselfor
herself,otherpeopleorproperty.
Preparation
•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbyExmark.
•Wearappropriateclothingincludingsafetyglasses,
substantialfootwear,longtrousers,andhearing
protection.DoNotoperatewhenbarefootor
whenwearingopensandals.Longhair,loose
clothingorjewelrymaygettangledinmoving
parts.
CAUTION
Thismachineproducessoundlevelsinexcess
of85dBAattheoperator’searandcancause
hearinglossthroughextendedperiodsof
exposure.
Wearhearingprotectionwhenoperatingthis
machine.
•Inspecttheareawheretheequipmentistobe
usedandremoveallrocks,toys,sticks,wires,
bones,andotherforeignobjectswhichcanbe
thrownbythemachineandmaycausepersonal
injurytotheoperatororbystanders.
5
Safety
DANGER
Incertainconditionsgasolineisextremely
ammableandvaporsareexplosive.
Areorexplosionfromgasolinecanburn
you,others,andcausepropertydamage.
•Fillthefueltankoutdoorsonlevelground,
inanopenarea,whentheengineiscold.
Wipeupanygasolinethatspills.
•Neverrellthefueltankordrainthe
machineindoorsorinsideanenclosed
trailer.
•DoNotllthefueltankcompletelyfull.
Fillthefueltanktothebottomoftheller
neck.Theemptyspaceinthetankallows
gasolinetoexpand.Overllingmayresult
infuelleakageordamagetotheengineor
emissionsystem(ifequipped).
•Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwhere
gasolinefumesmaybeignitedbyspark.
•Storegasolineinanapprovedcontainer
andkeepitoutofthereachofchildren.
•Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoradd
fuelwhenengineisrunningorwhenthe
engineishot.
•Iffuelisspilled,DoNotattempttostart
theengine.Moveawayfromtheareaof
thespillandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.
•DoNotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitegasolinevapors.Areor
explosionfromgasolinecanburnyouand
othersandcausepropertydamage.
•Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebefore
lling.
•DoNotllgasolinecontainersinsidea
vehicleoronatruckortrailerbedbecause
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowthe
lossofanystaticcharge.
•Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelson
theground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfroma
gasolinedispensernozzle.
•Ifagasolinedispensernozzlemustbe
used,keepthenozzleincontactwiththe
rimofthefueltankorcontaineropening
atalltimesuntilfuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporshascaused
cancerinlaboratoryanimals.Failuretouse
cautionmaycauseseriousinjuryorillness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgas
tank/containeropening.
•Keepawayfromeyesandskin.
•Neversiphonbymouth.
•Checkthattheoperator’spresencecontrols,
safetyswitches,andshieldsareattachedand
functioningproperly.DoNotoperateunlessthey
arefunctioningproperly.
6
Safety
Operation
WARNING
Operatingengineparts,especiallythemufer,
becomeextremelyhot.Severeburnscanoccur
oncontactanddebris,suchasleaves,grass,
brush,etc.cancatchre.
•Allowengineparts,especiallythemufer,to
coolbeforetouching.
•Removeaccumulateddebrisfrommufer
andenginearea.
•Installandmaintaininworkingordera
sparkarresterbeforeusingequipment
onforest-covered,grass-covered,or
brush-coveredunimprovedland.
WARNING
Engineexhaustcontainscarbonmonoxide,
whichisanodorlessdeadlypoisonthatcankill
you.
DoNotrunengineindoorsorinasmallconned
areawheredangerouscarbonmonoxidefumes
cancollect.
•Operateonlyindaylightorgoodarticiallight,
keepingawayfromholesandhiddenhazards.
•Besurealldrivesareinneutralandparkingbrake
isengagedbeforestartingengine.
•Neveroperatethemowerwithdamagedguards,
shields,orcovers.Alwayshavesafetyshields,
guards,switchesandotherdevicesinplaceandin
properworkingcondition.
•Nevermowwiththedischargedeectorraised,
removedoralteredunlessthereisagrass
collectionsystemormulchkitinplaceand
workingproperly.
•DoNotchangetheenginegovernorsettingor
overspeedtheengine.
•Stopengine,waitforallmovingpartstostop,
removekeyandengageparkingbrake:
–Beforechecking,cleaningorworkingonthe
mower.
–Afterstrikingaforeignobjectorabnormal
vibrationoccurs(inspectthemowerfor
damageandmakerepairsbeforerestarting
andoperatingthemower).
–Beforeclearingblockages.
–Wheneveryouleavethemower.
•Stopengine,waitforallmovingpartstostop,and
engageparkingbrake:
–Beforerefueling.
–Beforedumpingthegrasscatcher.
WARNING
Hands,feet,hair,clothing,oraccessoriescan
becomeentangledinrotatingparts.Contact
withtherotatingpartscancausetraumatic
amputationorseverelacerations.
•DoNotoperatethemachinewithout
guards,shields,andsafetydevicesin
placeandworkingproperly.
•Keephands,feet,hair,jewelry,orclothing
awayfromrotatingparts.
•NEVERcarrypassengers.DONOToperate
themowerwhenpeople,especiallychildren,or
petsareinthearea.
•Bealert,slowdownandusecautionwhenmaking
turns.Lookbehindandtothesidebefore
changingdirections.
•Stoptheblades,slowdown,andusecautionwhen
crossingsurfacesotherthangrassandwhen
transportingthemowertoandfromtheareato
bemowed.
•Beawareofthemowerdischargepathanddirect
dischargeawayfromothers.
•DoNotoperatethemowerundertheinuence
ofalcoholordrugs.
•Useextremecarewhenloadingorunloadingthe
machineintoatrailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
SlopeOperation
UseExtremecautionwhenmowingand/orturning
onslopesaslossoftractionand/ortip-overcould
occur.Theoperatorisresponsibleforsafeoperation
onslopes.
7
Safety
DANGER
Operatingonwetgrassorsteepslopescancause
slidingandlossofcontrol.Wheelsdroppingover
edges,ditches,steepbanks,orwatercancause
rollovers,whichmayresultinseriousinjury,
deathordrowning.
•DoNotmowslopeswhengrassiswet.
•DoNotmowneardrop-offsornearwater.
•DoNotmowslopesgreaterthan15degrees.
•Reducespeedanduseextremecautionon
slopes.
•Avoidsuddenturnsorrapidspeedchanges.
•Seeinsidethebackcovertodeterminethe
approximateslopeangleoftheareatobemowed.
•Useawalkbehindmowerand/orahandtrimmer
neardrop-offs,ditches,steepbanksorwater.
(Figure3).
Figure3
1.Water
2.DangerZone-Useawalkbehindmowerand/orhand
trimmeronslopesgreaterthan15degrees,near
drop-offs,andwater.
3.SafeZone-Usethemowerhereonslopeslessthan15
degrees
•Removeormarkobstaclessuchasrocks,tree
limbs,etc.fromthemowingarea.Tallgrasscan
hideobstacles.
•Watchforditches,holes,rocks,dipsandrisesthat
changetheoperatingangle,asroughterraincould
overturnthemachine.
•Avoidsuddenstartswhenmowinguphillbecause
themowermaytipbackwards.
•Beawarethatoperatingonwetgrass,acrosssteep
slopesordownhillmaycausethemowertolose
traction.Lossoftractiontothedrivewheelsmay
resultinslidingandalossofbrakingandsteering.
•Alwaysavoidsuddenstartingorstoppingona
slope.Iftireslosetraction,disengagetheblades
andproceedslowlyofftheslope.
•Followthemanufacturer’srecommendationsfor
wheelweightsorcounterweightstoimprove
stability.
•Useextremecarewithgrasscatchersor
attachments.Thesecanchangethestabilityofthe
machineandcauselossofcontrol.
MaintenanceandStorage
•Disengagedrives,lowerimplement,setparking
brake,stopengineandremovekeyordisconnect
sparkplugwire.Waitforallmovementtostop
beforeadjusting,cleaningorrepairing.
•Keepengine,enginearea,andpumpdrivebelt
compartmentfreefromaccumulationofgrass,
leaves,excessivegreaseoroil,andotherdebris
whichcanaccumulateintheseareas.These
materialscanbecomecombustibleandmayresult
inare.
•LetenginecoolbeforestoringandDoNotstore
nearameoranyenclosedareawhereopenpilot
lightsorheatappliancesarepresent.
•Shutofffuelwhilestoringortransporting.Do
Notstorefuelnearamesordrainindoors.
•Parkmachineonlevelground.Neverallow
untrainedpersonneltoservicemachine.
•Usejackstandstosupportcomponentswhen
required.
•Carefullyreleasepressurefromcomponentswith
storedenergy.
•Disconnectbatteryorremovesparkplugwire
beforemakinganyrepairs.Disconnectthe
negativeterminalrstandthepositivelast.
Reconnectpositiverstandnegativelast.
•Usecarewhencheckingblades.Wraptheblade(s)
orweargloves,andusecautionwhenservicing
them.Onlyreplacedamagedblades.Never
straightenorweldthem.
•Keephandsandfeetawayfrommovingparts.
Ifpossible,DoNotmakeadjustmentswiththe
enginerunning.
8
Safety
•Chargebatteriesinanopenwellventilatedarea,
awayfromsparkandames.Unplugcharger
beforeconnectingordisconnectingfrombattery.
Wearprotectiveclothinganduseinsulatedtools.
DANGER
Chargingorjumpstartingthebatterymay
produceexplosivegases.Batterygasescan
explodecausingseriousinjury.
•Keepsparks,ames,orcigarettesaway
frombattery.
•Ventilatewhenchargingorusingbattery
inanenclosedspace.
•Makesureventingpathofbatteryis
alwaysopenoncebatteryislledwith
acid.
•Alwaysshieldeyesandfacefrombattery.
DANGER
Batteryelectrolytecontainssulfuricacid,
whichispoisonousandcancausesevere
burns.Swallowingelectrolytecanbefatalor
ifittouchesskincancausesevereburns.
•Wearsafetyglassestoshieldeyes,and
rubberglovestoprotectskinandclothing
whenhandlingelectrolyte.
•DoNotswallowelectrolyte.
•Intheeventofanaccident,ushwith
waterandcalladoctorimmediately.
CAUTION
Iftheignitionisinthe“ON”positionthere
ispotentialforsparksandengagement
ofcomponents.Sparkscouldcausean
explosionormovingpartscouldaccidentally
engagecausingpersonalinjury
Besureignitionswitchisinthe“OFF”
positionbeforechargingthebattery.
•Keepallguards,shieldsandallsafetydevicesin
placeandinsafeworkingcondition.
•Checkallboltsfrequentlytomaintainproper
tightness.
•Frequentlycheckforwornordeteriorating
componentsthatcouldcreateahazard.
WARNING
Removingstandardoriginalequipmentparts,
orusingnon-Exmarkreplacementpartsand
accessoriesmayalterthewarranty,traction,and
safetyofthemachine.Failuretouseoriginal
Exmarkpartscouldcauseseriousinjuryor
death.
Replaceallpartsincluding,butnotlimitedto
tires,belts,andbladeswithoriginalExmark
parts.
WARNING
Hydraulicuidescapingunderpressure
canpenetrateskinandcauseinjury.Fluid
accidentallyinjectedintotheskinmustbe
surgicallyremovedwithinafewhoursbyadoctor
familiarwiththisformofinjuryorgangrenemay
result.
•Ifequipped,makesureallhydraulicuid
hosesandlinesareingoodconditionandall
hydraulicconnectionsandttingsaretight
beforeapplyingpressuretohydraulicsystem.
•Keepbodyandhandsawayfrompinhole
leaksornozzlesthatejecthighpressure
hydraulicuid.
•Usecardboardorpaper,notyourhands,to
ndhydraulicleaks.
•Safelyrelieveallpressureinthehydraulic
systembyplacingthemotioncontrollevers
inneutralandshuttingofftheenginebefore
performinganyworkonthehydraulicsystem.
9
Safety
SafetyandInstructionalDecals
•Keepallsafetysignslegible.Removeallgrease,
dirtanddebrisfromsafetysignsandinstructional
labels.
•Replaceallworn,damaged,ormissingsafety
signs.
•Whenreplacementcomponentsareinstalled,be
surethatcurrentsafetysignsareafxedtothe
replacedcomponents.
•Ifanattachmentoraccessoryhasbeeninstalled,
makesurecurrentsafetysignsarevisible.
•Newsafetysignsmaybeobtainedfrom
yourauthorizedExmarkequipmentdealeror
distributororfromExmarkMfg.Co.Inc.
•Safetysignsmaybeafxedbypeelingoffthe
backingtoexposetheadhesivesurface.Apply
onlytoaclean,drysurface.Smoothtoremove
anyairbubbles.
•Familiarizeyourselfwiththefollowingsafetysigns
andinstructionlabels.Theyarecriticaltothesafe
operationofyourExmarkcommercialmower.
1-303508
1-403005
1-513747
1-513748
93-8069
1.Hotsurface/burnhazard—stayasafedistancefromthe
hotsurface.
98-5954
103-1077
109-2356
1.Fast3.Neutral
2.Slow
4.Reverse
10
Safety
109-2463
109-2465
109-2467
109-2490
109-2862
109-2992
116-0950
HourMessageDisplay
1.HourMeter4.Neutral
2.PTO5.Operator’spresence
switch
3.ParkingBrake6.Battery
11
Safety
116-1400
12
Specications
Specications
ModelNumbers
SerialNos:820,977andHigher
PHZ19KA343;PHZ19KA343CA
Systems
Engine
•EngineSpecications:SeeyourEngineOwner’s
Manual
•RPM:FullSpeed:3750±100RPM(NoLoad)
Idle:1400RPM
FuelSystem
•Capacity:7.7gal.(29.1L)
•TypeofFuel:Regularunleadedgasoline,87
octaneorhigher;containingnomorethan10%
methanolorethanol.
•FuelFilter:In-lineKawasakiP/N49019–7001
•FuelShut-OffValve:1/4turnincrements(“ON”,
“OFF”)
ElectricalSystem
•ChargingSystem:FlywheelAlternator
•ChargingCapacity:13amps
•BatteryType:BCIGroupU1
•BatteryVoltage:12Volt
•Polarity:NegativeGround
•Fuses:
–30ampmainfuse
–25ampchargingsystemfuse
–10ampclutchfuse
SafetyInterlockSystem
•LCDindicatorsappearforthePTO,parkbrake,
drivelevers,andoperatorpresenceinthemessage
displayonthecenterconsole.
•PTOmustbedisengaged,brakeengaged,and
motioncontrolleversout(neutrallock)tostart
engine.(Itisnotnecessaryfortheoperatortobe
intheseattostarttheengine.)
•OperatormustbeinseatwhenPTOisengaged,
brakeisdisengaged,ormotioncontrolleversare
movedinorenginewillstop.
•Enginewillstopifeithertheleft,theright,or
bothleversaremovedfromneutrallockposition
whilebrakeisengaged.
OperatorControls
•SteeringandMotionControl:
Note:Motioncontrolleversareadjustableto
twoheights.
–Separatelevers,oneachsideoftheconsole,
controlspeedanddirectionoftravelofthe
respectivedrivewheels.
–Steeringiscontrolledbyvaryingtheposition
oftheleversrelativetoeachother.
–Movingmotioncontrolleversoutward(in
slots)locksthedrivesysteminneutral.
•PTOEngagementSwitch:Engageselectricclutch
(todrivebelt)whichengagesmowerblades.
•ParkingBrakeLever:Engagesparkingbrake.
•DeckHeightAdjustmentLever:Setscutting
heighttodesiredposition.
•DeckLiftAssistLever:Footpedalthatassists
inraisingthedeck.
Seat
•Type:Standardseatwithhighback,foampadded,
(internalsuspension)andarmrests.
•Mounting:Hingedtotiltupforaccesstobattery
andothercomponents.Heldintiltedposition
withlanyard.Adjustableforeandaftseattrack.
•Armrests:Standard–foampaddedip-up
armrests.
•SeatSafetySwitch:Incorporatedintothe
SafetyInterlockSystem.Timedelayseatswitch
eliminatesroughgroundcut-outs.
13
Specications
HydrostaticGroundDriveSystem
•HydrostaticDrive:TwoHydroGearZT2800
Integrateddrivesystems.
•HydraulicOilType:UseExmarkPremiumHydro
Oil.
•Speeds:
–0-7.2mph(11.6km/hr)forward.
–0-4.0mph(6.4km/hr)reverse.
•Drivewheelreleasesallowmachinetobemoved
whenengineisnotrunningandbrakeisoff(left
andrightsidesofengine).
Tires&Wheels
DriveFrontCaster
Pneumatic
(Air-Filled)
Semi-Pneumatic
Quantity
22
Tread
TurfMateSmooth
Size18x7.00-811x4.00-5
PlyRating
4
Pressure
13psi(90kPa)
CuttingDeck
•CuttingWidth:34.5inches(87.6cm)
•Discharge:Side
•BladeSize:(2ea.)17.50inches(44.5cm)
•BladeSpindles:Solidsteelspindleswith1inch
(25.4mm)I.D.bearings.
•DeckDrive:
–Electricclutchmountedonverticalengine
shaft.
–Bladesaredrivenbyonebelt
(w/self-tensioningidler)directfrom
theengine.
•Deck:
Fulloatingdeckisattachedtoout-frontsupport
frame.
Twooptionalanti-scalprollers.
Deckdesignallowsforbagging,mulchingorside
discharge.
•DeckDepth:5.0inches(12.7cm)
•CuttingHeightAdjustment:
Footoperateddeckliftleverisusedtoadjustthe
cuttingheightfrom1inch(2.5cm)to5inches
(12.7cm)in1/4inch(6.4mm)increments.
Thecuttingheightadjustmenthandlehasa
transportpositionandalladjustmentscanbe
madewhiletheoperatorremainsseated.
•MulchingKit:Optional.
Dimensions
OverallWidth:
WithoutDeck34.5inches(87.6cm)
DeectorUp35.0inches(89.0cm)
DeectorDown44.0inches(111.8cm)
OverallLength:
70.0inches(177.8cm)
OverallHeight:
39.0inches(99.1cm)
TreadWidth:(CentertoCenterof
Tires,Widthwise)
DriveWheels26.5inches(67.3cm)
CasterWheels29.0inches(73.7cm)
WheelBase:(CenterofCasterTireto
CenterofDriveTire)
45.0inches(114.3cm)
CurbWeight:
570lb(258.5kg)
14
ProductOverview
TorqueRequirements
BoltLocation
Torque
CutterHousingSpindle
Nut
140-145ft-lb
(190-197N-m)
BladeMountingBolt115-120ft-lb
(156-163N-m)
Anti-ScalpRollerNyloc
Nut
40-45ft-lb(54-61N-m)
EngineMountingBolts
25-30ft-lb(34-41N-m)
WheelLugNuts
90-95ft-lb(122-129N-m)
ClutchRetainingBolt
(securedwiththreadlocker)
55-60ft-lb(75-81N-m)
ProductOverview
Figure4
1.FuelCap
4.ParkingBrakeLever
2.MotionControlLever5.Height-of-CutFootLever
3.Controls
15
Operation
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
Controls
MotionControlLevers
Themotioncontrolleverslocatedoneachsideofthe
consolecontroltheforwardandreversemotionof
themachine.Theleverscontroltheowofhydraulic
oilfromthehydrostaticpumptothedrivewheel
motorforeachside.
Movingtheleversforwardorbackwardturnsthe
wheelonthesamesideforwardorinreverse.Wheel
speedisproportionaltotheamounttheleveris
moved.
Movingtheleversoutwardfromthecenterposition
intotheT-slotlocksthemintheneutralposition
(
Figure7).
Whenthemotioncontrolleversareintheneutral
position,theLCDindicatorappearsinthemessage
displayonthecenterconsole(see
Figure6).
Figure5
1.HandlesOut(Neutral
Lock)
5.Neutral
2.HandlesIn(Neutral)
6.Reverse
3.FrontofUnit
7.NeutralLock
4.Forward
ChokeControl
Locatedonthecenteroftheconsole.
Thechokeisusedtoaidinstartingacoldengine.
Movingthechokeleverforwardwillputthechokein
the“ON”positionandmovingthechokeleverto
therearwillputthechokeinthe“OFF”position.
DoNotrunawarmenginewithchokeinthe“ON”
position.
ThrottleControl
Locatedonthecenteroftheconsole(totheleftside
ofthechoke).
Thethrottleisusedtocontrolenginespeed.Moving
thethrottleleverforwardwillincreaseenginespeed
andmovingthethrottlelevertotherearwilldecrease
enginespeed.
BrakeLever
Locatedonleftsideoftheconsole.
Thebrakeleverengagesaparkingbrakeonthedrive
wheels.
Note:TheLCDindicatorappearsinthemessage
displayontheRHconsolewhentheparkbrakeis
engaged(see
Figure6).
Pulltheleverupandrearwardtoengagethebrake.
Pushtheleverforwardanddowntodisengagethe
brake.
Theunitmustbetieddownandbrakeengagedwhen
transporting.
IgnitionSwitch
Locatedrightofcenterontheconsole.
Theignitionswitchisusedtostartandstopthe
engine.Theswitchhasthreepositions“OFF”,“ON”
and“START”.Insertkeyintoswitchandrotate
clockwisetothe“ON”position.Rotateclockwiseto
thenextpositiontoengagethestarter(keymustbe
heldagainstspringpressureinthisposition).
Note:Brakemustbeengaged,motioncontrollevers
out(neutrallockposition)andPTOswitch“OFF”to
startengine.(Itisnotnecessaryfortheoperatorto
beintheseattostarttheengine.)
HourMeter
Locatedrightofcenterontheconsole(belowignition
switch).
16
Operation
Thehourmeterrecordsthenumberofhoursthat
theenginehasrun.
Figure6
1.LCDIndicators
2.Lowvoltageindicatorlight
3.Hour/Voltagedisplay
Thehourmeterisrecordingwhenthedecimalpoint
isashinginHour/Voltagedisplay.
Hoursaredisplayedwhenthekeyisofforwhenthe
machineisrunning.
Note:Iftheignitionkeyisturnedtothe“ON”
positionforafewsecondsbeforecrankingthe
engine,thebatteryvoltagewilldisplayinthearea
wherethehoursarenormallydisplayed.
Note:TheLCDindicatorsappearwheneach
controlmeetsthe“safetostart”mode(e.g.the
indicatorturnsonwhentheoperatorisintheseat.)
Note:Thisswitchisnotalowoilsensorandwillnot
alerttheoperatoriftheengineoilislow .
FuelShut-OffValve
Thevalveislocatedinthefuellinemidwaybetween
thefueltankandtheenginebehindtheseat.
Thefuelshut-offvalveisusedtoshutoffthefuel
whenthemachinewillnotbeusedforafewdays,
duringtransporttoandfromthejobsite,andwhen
parkedinsideabuilding.
Rotatethevalve1/4turnclockwisetoshutofffuel.
Rotatethevalve1/4turncounterclockwisetoturn
onfuel.
DriveWheelReleaseLevers
Locatedattherearofthemainframe.
Drivewheelreleaseleversareusedtoreleasethe
hydrostaticdrivesystemtoallowthemachinetobe
pushedwithouttheenginerunning.
Pulleachleverrearwardandoutwardtolock.Pull
eachleverinwardandpushforwardtoreset.DoNot
towmachine.
PTOEngagementSwitch
Locatedrightofcenterontheconsole(leftsideof
ignitionswitch).
Switchmustbepulledouttothe“ROTATE”
positiontoengagetheblades.Switchispushedinto
the“STOP”positiontostoptheblades.
TheLCDindicatorwillappearwhenthePTOswitch
isdisengaged(seeFigure6).
LowVoltageIndicator
Locatedonthecenterconsoleinthemessagedisplay
(seeFigure6).
Alowvoltagecondition(lessthan12.3volts)exists
whenthelowvoltageindicatorlightappearsonthe
messagedisplaywhiletheengineisrunning.
Iftheignitionkeyisturnedtothe“ON”positionfor
afewsecondsbeforecrankingtheengine,thebattery
voltagewilldisplayintheareawherethehoursare
normallydisplayed.
Note:Theindicatornormallyappearswhenthe
engineisoffandthekeyswitchisturnedtothe
“ON”position.
Pre-Start
Fillfueltankonlevelground.Forbestresultsuse
onlyclean,freshregulargradeunleadedgasolinewith
anoctaneratingof87orhigher.
Important:Neverusemethanol,gasoline
containingmethanol,gasoholcontainingmore
than10%ethanol,premiumgasoline,orwhite
gasbecausethefuelsystemcouldbedamaged.
DoNotaddoiltogasoline.
DoNotoverllfueltank.Fillthefueltanktothe
bottomofthellerneck.Theemptyspaceinthe
tankallowsgasolinetoexpand.Overllingmayresult
infuelleakageordamagetotheengineoremission
system(ifequipped).
17
Operation
Makesureyouunderstandthecontrols,their
locations,theirfunctions,andtheirsafety
requirements.
RefertotheMaintenancesectionandperformallthe
necessaryinspectionandmaintenancesteps.
OperatingInstructions
OpentheFuelShut-OffValve
Rotatethevalve1/4turncounterclockwisetoturn
onfuel.
StartingtheEngine
1.Movethemotioncontrolleversouttotheneutral
lockposition.
2.Pullupandbackontheparkingbrakeleverto
engagetheparkingbrake.
3.PushinonthePTOswitchtothe“STOP”
position.
Note:Itisnotnecessaryfortheoperatortobe
intheseattostarttheengine.
4.Placethethrottlemidwaybetweenthe“SLOW”
and“FAST”positions.
5.Onacoldengine,pushthechokeleverforward
intothe“ON”position.
Onawarmengine,leavethechokeinthe“OFF”
position.
6.Turnignitionswitchtothe“START”position.
Releasetheswitchassoonastheenginestarts.
Important:DoNotcranktheengine
continuouslyformorethantensecondsata
time.Iftheenginedoesnotstart,allowa60
secondcool-downperiodbetweenstarting
attempts.Failuretofollowtheseguidelines
canburnoutthestartermotor.
7.Ifthechokeisinthe“ON”position,gradually
returnchoketothe“OFF”positionastheengine
warmsup.
EngagingthePTO
DANGER
Therotatingbladesunderthemowerdeckare
dangerous.Bladecontactcancauseserious
injuryorkillyou.
DoNotputhandsorfeetunderthemoweror
mowerdeckwhenthebladesareengaged.
DANGER
Anuncovereddischargeopeningwillallow
objectstobethrowninanoperator’sor
bystander’sdirection.Also,contactwiththe
bladecouldoccur.Thrownobjectsorblade
contactcancauseseriousinjuryordeath.
Neveroperatethemowerwiththedischarge
deectorraised,removed,oralteredunlessthere
isagrasscollectionsystemormulchkitinplace
andworkingproperly.
ThePTOpush-pullswitchengagesthecuttingblades.
Besurethatallpersonsareclearofthemowerdeck
anddischargeareabeforeengagingPTO.
Important:Operatormustbeinseatbeforethe
PTOcanbeengaged.
1.Setthethrottletothe“MIDWAY”position.
2.PullthePTOswitchoutwardtothe“ROTATE”
position.
3.Placethethrottleinthe“FAST”positiontobegin
mowing.
DisengagingthePTO
1.Setthethrottletothe“MIDWAY”position.
2.PushthePTOswitchintothe“STOP”position
todisengagetheblades.
StoppingtheEngine
1.Bringtheunittoafullstop.
2.DisengagethePTO.
3.Movethemotioncontrolleversouttotheneutral
lockposition.
4.Engagetheparkingbrake.
5.Placethethrottlemidwaybetweenthe“SLOW”
and“FAST”positions.
18
Operation
6.Allowtheenginetorunforaminimumof15
seconds,thenturntheignitionswitchtothe
“OFF”positiontostoptheengine.
7.Removethekeytopreventchildrenorother
unauthorizedpersonsfromstartingengine.
8.Closethefuelshut-offvalvewhenthemachine
willnotbeinuseforafewdays,when
transporting,orwhentheunitisparkedinside
abuilding.
DrivingtheMachine
CAUTION
Machinecanspinveryrapidlybypositioningone
levertoomuchaheadoftheother.Operatormay
losecontrolofthemachine,whichmaycause
damagetothemachineorinjury.
•Usecautionwhenmakingturns.
•Slowthemachinedownbeforemakingsharp
turns.
Important:Tobeginmovement(forwardor
backward)theoperatormustbeintheseat,the
brakelevermustbedisengaged(pusheddown)
beforethemotioncontrolleverscanbemovedin
ortheenginewillstop.
WhenleversarecenteredintheT-slotthedrive
systemisintheneutralposition.Withleversmoved
outintheT-slotthedrivesystemisintheneutrallock
position(
Figure7).
Note:The“N”LCDindicatorappearswhenboth
leversareintheneutrallockposition.
Figure7
1.HandlesOut(Neutral
Lock)
5.Neutral
2.HandlesIn(Neutral)
6.Reverse
3.FrontofUnit
7.NeutralLock
4.Forward
DrivingForward
1.Releasetheparkingbrake.
2.Movethemotioncontrolleversinwardtothe
centertotheneutralunlockedposition.
3.Tomoveforwardinastraightlineapplyequal
forwardpressuretobothlevers.
Toturnleftorright,pullthemotioncontrollever
backtowardneutralinthedirectiondesired.
Themachinewillmovefasterthefartherthe
motioncontrolleversaremovedawayfrom
neutral.
4.Tostop,pullthemotioncontrolleversbackto
theneutralposition.
19
Operation
Figure8
1.HandlesOut(Neutral
Lock)
4.Forward
2.HandlesIn(Neutral)
5.Reverse
3.FrontofUnit
DrivinginReverse
1.Movethemotioncontrolleversinwardtothe
centertotheneutralunlockedposition.
2.Tomoverearwardinastraightlineapplyingequal
pressurepullbothmotioncontrolleversrearward.
Toturnleftorright,releasepressureonthe
motioncontrollevertowardthedirectiondesired.
3.Tostop,pushthemotioncontrolleverstothe
neutralposition.
AdjustingtheCuttingHeight
Thecuttingheightofthemowerdeckisadjusted
from1inchto5inches(2.5cmto12.7cm)in1/4
inch(6.4mm)increments.
1.Stopthemachineandmovethemotioncontrol
leversoutwardtotheneutrallockedposition.
2.DisengagethePTO.
3.Raisethedeckheightlevertothetransport
position(alsothe5inch(12.7cm)cuttingheight
position)(
Figure9).
Thedeckcanberaisedbypushingdownonthe
footoperateddeckliftassistleverlocatedatthe
frontrightcorneroftheoorpan.
Note:Whenchangingthecuttingheight
positions,alwayscometoacompletestop
anddisengagethePTO.
Figure9
1.Transportpositionand5inch(12.7cm)cuttingheight
position
4.Inserttheheightadjustmentpinintothehole
correspondingtothedesiredcuttingheightand
installthehairpincotterpin.
Seethedecalonthesideofthedeckliftplatefor
cutheights.
5.Movethedeckheightleveroutofthetransport
position(or5inch(12.7cm)cuttingheight)and
downontotheheightadjustmentpintomowat
selectedheight.
6.Totransport,moveleverbackuptotransport(or
5inch(12.7cm)cuttingheight)position.
Transporting
TransportingaUnit
Useaheavy-dutytrailerortrucktotransportthe
machine.Lockbrakeandblockwheels.Securely
fastenthemachinetothetrailerortruckwithstraps,
chains,cable,orropes.Besurethatthetrailerortruck
hasallnecessarylightingandmarkingasrequiredby
law .Secureatrailerwithasafetychain.
20
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