AVENTICS AS1 / AS2 / AS3 / AS5, Distributor Owner's manual

AVENTICS
Brand
AVENTICS
Model
AS1 / AS2 / AS3 / AS5, Distributor
Type
Owner's manual
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General safety instructions
W Observe the valid local regulations in the country
of use to protect the environment and avoid workplace
accidents.
W Only use AVENTICS products that are in perfect
working order.
W Examine the product for obvious defects, such
as cracks in the housing or missing screws, caps,
or seals.
W Do not modify or convert the product.
W Persons who assemble, operate, disassemble, or
maintain AVENTICS products must not consume any
alcohol, drugs, or pharmaceuticals that may affect
their ability to respond.
W The warranty will not apply if the product is incorrectly
assembled.
W Do not place any improper mechanical loads
on the product under any circumstances.
W Product warnings and information must be legible,
i.e. not covered by paint, etc.
Safety instructions related to the product
and technology
W Lay cables and lines so that they cannot be damaged
and no one can trip over them.
W Do not operate the product in aggressive ambient air
(e.g. solvent vapors).
3 Delivery Contents
The delivery contents include:
W 1 distributor as ordered
W Operating instructions
W Additionally in case of AS2, AS3:
1 molded seal, 1 flat gasket
4 About this product
Distributors are components of maintenance units and are
used to distribute compressed air. Pressure switches may
be additionally mounted in flange and pipe connections.
The following versions are available:
W
DIS: Standard distributor
W
DIC: Distributor with center infeed
W
DIN: Distributor with non-return valve
The following table lists assignment to the maintenance
units:
5 Assembly, Commissioning
and Operation
O Let the product acclimatize for several hours before
commissioning, otherwise, water may condense in the
housing.
Maintenance unit
Version
Description
Switching
symbols
see 1
AS1 DIS 2-fold I
DIN Non-return valve IV
AS2 DIS 3-fold II
DIC 4-fold III
DIN Non-return valve IV
AS3 DIS 4-fold III
DIC 4-fold III
DIN Non-return valve,
4-fold
V
AS5 DIS 2-fold I
DIN Non-return valve,
0-fold
VI
CAUTION
Danger of injury if assembled under pressure
or voltage!
Assembling when under pressure or electrical voltage
can lead to injuries and damage to the product
or system components.
O Make sure that the relevant system part is not
under voltage or pressure before you assemble
the product.
O Protect the system against being switched on.
Sudden rise in pressure during commissioning!
The system is exposed to sudden pressure on
commissioning if no SSU filling unit is used! This may
result in dangerous erratic cylinder movements.
O Please ensure when commissioning a system
without a SSU filling unit that the cylinders are in
their end position or that no danger can emit from
those not in end position.
AVENTICS | AS1 / AS2 / AS3 / AS5 | R412013438–BAL–001–AD | English 7
English
1 About this documentation
These instructions contain important information for
the safe and appropriate assembly and commissioning
of the product.
O Read these instructions carefully, especially
the section “Notes on Safety”, before working
with the product.
Additional documentation
O Also follow the instructions for the other system
components.
O Furthermore, observe general, statutory and other
binding rules of the European and national laws, as
well as the valid regulations in your country to protect
the environment and avoid accidents.
Presentation of information
Safety instructions
In this document, there are safety instructions before
the steps whenever there is a danger of personal injury
or damage to the equipment. The measures described
to avoid these hazards must be followed.
Structure of warnings
Meaning of the signal words
Symbols
SIGNAL WORD
Type and source of risk
Consequences of non-observance
O Measures to avoid these hazards
CAUTION
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Operation may be impaired if this information
is disregarded.
2 Notes on Safety
The product has been manufactured according to the
accepted rules of current technology. Even so, there
is a risk of injury or damage if the following general
safety instructions and the specific warnings given
in this instruction manual are not observed.
O Read these instructions completely before working
with the product.
O Keep these instructions in a location where they are
accessible to all users at all times.
O Always include the operating instructions when you
pass the product on to third parties.
Intended use
The product is exclusively intended for installation
in a machine or system or for combination with other
components to form a machine or system. The product
may only be commissioned after it has been installed
in the machine/system for which it is intended.
Use is permitted only under the operating conditions and
within the performance limits listed in the technical data.
Only use compressed air as the medium.
The product is technical equipment and is intended
for professional use only.
Intended use includes having read and understood
this documentation, especially the chapter “Notes on
Safety”.
Personnel qualifications
All tasks associated with the product require basic
mechanical, pneumatic and electrical knowledge, as well
as knowledge of the respective technical terms. In order to
ensure operational safety, these tasks may only be carried
out by qualified personnel or an instructed person under
the direction of qualified personnel.
Qualified personnel are those who can recognize possible
hazards and institute the appropriate safety measures,
due to their professional training, knowledge, and
experience, as well as their understanding of the relevant
regulations pertaining to the work to be done. Qualified
personnel must observe the rules relevant to the subject
area.
AVENTICS | AS1 / AS2 / AS3 / AS5 | R412013438–BAL–001–AD | English 6
General safety instructions
W Observe the valid local regulations in the country
of use to protect the environment and avoid workplace
accidents.
W Only use AVENTICS products that are in perfect
working order.
W Examine the product for obvious defects, such
as cracks in the housing or missing screws, caps,
or seals.
W Do not modify or convert the product.
W Persons who assemble, operate, disassemble, or
maintain AVENTICS products must not consume any
alcohol, drugs, or pharmaceuticals that may affect
their ability to respond.
W The warranty will not apply if the product is incorrectly
assembled.
W Do not place any improper mechanical loads
on the product under any circumstances.
W Product warnings and information must be legible,
i.e. not covered by paint, etc.
Safety instructions related to the product
and technology
W Lay cables and lines so that they cannot be damaged
and no one can trip over them.
W Do not operate the product in aggressive ambient air
(e.g. solvent vapors).
3 Delivery Contents
The delivery contents include:
W 1 distributor as ordered
W Operating instructions
W Additionally in case of AS2, AS3:
1 molded seal, 1 flat gasket
4 About this product
Distributors are components of maintenance units and are
used to distribute compressed air. Pressure switches may
be additionally mounted in flange and pipe connections.
The following versions are available:
W
DIS: Standard distributor
W
DIC: Distributor with center infeed
W
DIN: Distributor with non-return valve
The following table lists assignment to the maintenance
units:
5 Assembly, Commissioning
and Operation
O Let the product acclimatize for several hours before
commissioning, otherwise, water may condense in the
housing.
Maintenance unit
Version
Description
Switching
symbols
see 1
AS1 DIS 2-fold I
DIN Non-return valve IV
AS2 DIS 3-fold II
DIC 4-fold III
DIN Non-return valve IV
AS3 DIS 4-fold III
DIC 4-fold III
DIN Non-return valve,
4-fold
V
AS5 DIS 2-fold I
DIN Non-return valve,
0-fold
VI
CAUTION
Danger of injury if assembled under pressure
or voltage!
Assembling when under pressure or electrical voltage
can lead to injuries and damage to the product
or system components.
O Make sure that the relevant system part is not
under voltage or pressure before you assemble
the product.
O Protect the system against being switched on.
Sudden rise in pressure during commissioning!
The system is exposed to sudden pressure on
commissioning if no SSU filling unit is used! This may
result in dangerous erratic cylinder movements.
O Please ensure when commissioning a system
without a SSU filling unit that the cylinders are in
their end position or that no danger can emit from
those not in end position.
AVENTICS | AS1 / AS2 / AS3 / AS5 | R412013438–BAL–001–AD | English 7
English
1 About this documentation
These instructions contain important information for
the safe and appropriate assembly and commissioning
of the product.
O Read these instructions carefully, especially
the section “Notes on Safety”, before working
with the product.
Additional documentation
O Also follow the instructions for the other system
components.
O Furthermore, observe general, statutory and other
binding rules of the European and national laws, as
well as the valid regulations in your country to protect
the environment and avoid accidents.
Presentation of information
Safety instructions
In this document, there are safety instructions before
the steps whenever there is a danger of personal injury
or damage to the equipment. The measures described
to avoid these hazards must be followed.
Structure of warnings
Meaning of the signal words
Symbols
SIGNAL WORD
Type and source of risk
Consequences of non-observance
O Measures to avoid these hazards
CAUTION
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Operation may be impaired if this information
is disregarded.
2 Notes on Safety
The product has been manufactured according to the
accepted rules of current technology. Even so, there
is a risk of injury or damage if the following general
safety instructions and the specific warnings given
in this instruction manual are not observed.
O Read these instructions completely before working
with the product.
O Keep these instructions in a location where they are
accessible to all users at all times.
O Always include the operating instructions when you
pass the product on to third parties.
Intended use
The product is exclusively intended for installation
in a machine or system or for combination with other
components to form a machine or system. The product
may only be commissioned after it has been installed
in the machine/system for which it is intended.
Use is permitted only under the operating conditions and
within the performance limits listed in the technical data.
Only use compressed air as the medium.
The product is technical equipment and is intended
for professional use only.
Intended use includes having read and understood
this documentation, especially the chapter “Notes on
Safety”.
Personnel qualifications
All tasks associated with the product require basic
mechanical, pneumatic and electrical knowledge, as well
as knowledge of the respective technical terms. In order to
ensure operational safety, these tasks may only be carried
out by qualified personnel or an instructed person under
the direction of qualified personnel.
Qualified personnel are those who can recognize possible
hazards and institute the appropriate safety measures,
due to their professional training, knowledge, and
experience, as well as their understanding of the relevant
regulations pertaining to the work to be done. Qualified
personnel must observe the rules relevant to the subject
area.
AVENTICS | AS1 / AS2 / AS3 / AS5 | R412013438–BAL–001–AD | English 6
Mount fastening elements W01 – W05
O Please heed figures – .
Mount pressure sensor
Flange mounting
1. Remove the blanking screw (a).
2. Insert the molded seal (b) in the seal channel (c)
of the air connection
3. Place the pressure sensor (d) on the flange and
screw it tight.
Pipe connection (for AS1/2/3)
1. Remove the blanking screw (a).
2. Close the double nipple (f) with the seals (e1+e2)
and screw the double nipple (f) into the distributor.
Note: The double nipple (f) must be ordered separately,
seals (e1+e2) are included with the double nipple.
3. Screw the pressure sensor (d) onto the
double nipple (f).
Mount accessory components
Pipe connection (for AS2 + AS3)
1. Remove the blanking screw (a).
2. Insert the flat gasket (h) in the seal channel (c)
of the air connection.
3. Screw in the accessory components (i) such as push-in
fittings, connection pieces, multiple adapters.
CAUTION
System is operating under pressure!
Incorrect installation may damage the maintenance
unit/apparatus and cause serious injury.
O Before commissioning, check that all connections,
ports and maintenance equipment have been
correctly installed.
On the AS5 series pressure sensors can only
be flange-mounted.
W01
W05
2
3
4
6 Service and Repairs
Cleaning and Servicing
W Close all openings with suitable safety devices so
that no cleaning agent can enter into the system.
W Never use solvents or aggressive detergents.
Only clean the product using a slightly damp cloth.
Only use water and, if necessary, a mild detergent.
W Do not use high-pressure cleaners for cleaning.
W Do not use compressed air for cleaning (blowing off)
the maintenance unit or equipment.
7 Decommissioning,
Disassembly, Replacement
8Disposal
Dispose of the product and condensate in accordance
with the national regulations in your country.
CAUTION
Danger of injury in case of disassembly
or replacement under pressure or voltage
Disassembling or replacement when under pressure
or electrical voltage may lead to injuries and damage
to the product or system components.
O Make sure that the relevant system part is not under
voltage or pressure before you disassemble the
product or replace parts.
O Protect the system against being switched on.
9 Conversion and Extension
Changing flow direction
On delivery the flow direction is from left (1, IN) to right
(2, OUT). The following conversion on the product is
necessary if the flow direction is to be changed:
Distributor conversion
On all components, the flow direction change is performed
by rotating mounting by 180° around the vertical axis.
The housing covers need to be changed for the purpose.
1. Release the housing cover at the front and back.
2. Re-attach the covers at the opposite sides with the
cover bearing the AVENTICS logo facing to the front.
Component conversion on the DIC
10 Troubleshooting
CAUTION
Danger of injury in case of disassembly
or replacement under pressure or voltage
Disassembling or replacement when under pressure
or electrical voltage may lead to injuries and damage
to the product or system components.
O Make sure that the relevant system part is not
under voltage or pressure before you disassemble
the product or replace parts.
O Protect the system against being switched on.
Components with a flow direction from left to right
need to be converted to change the flow direction
on the DIC distributor with center infeed.
Malfunction
Possible
cause
Remedy
Pressure/flow
level is not
reached or
drops off slowly.
Operating
pressure
too low
W Set higher operating
pressure
W Check tubing
diameter
Leak on
tubing
Check tubing and
tubing connections
5
11 Technical Data
Maximum permissible pressure, temperature range,
and thread connection are indicated on the products.
General data
Mounting orientation Any
Medium/ambient
temperature min./max.
-10 °C /+50 °C
Further technical data can be found
in our online catalog at
www.aventics.com/pneumatics-catalog.
AVENTICS | AS1 / AS2 / AS3 / AS5 | R412013438–BAL–001–AD | English 8AVENTICS | AS1 / AS2 / AS3 / AS5 | R412013438–BAL–001–AD | English 9
Mount fastening elements W01 – W05
O Please heed figures – .
Mount pressure sensor
Flange mounting
1. Remove the blanking screw (a).
2. Insert the molded seal (b) in the seal channel (c)
of the air connection
3. Place the pressure sensor (d) on the flange and
screw it tight.
Pipe connection (for AS1/2/3)
1. Remove the blanking screw (a).
2. Close the double nipple (f) with the seals (e1+e2)
and screw the double nipple (f) into the distributor.
Note: The double nipple (f) must be ordered separately,
seals (e1+e2) are included with the double nipple.
3. Screw the pressure sensor (d) onto the
double nipple (f).
Mount accessory components
Pipe connection (for AS2 + AS3)
1. Remove the blanking screw (a).
2. Insert the flat gasket (h) in the seal channel (c)
of the air connection.
3. Screw in the accessory components (i) such as push-in
fittings, connection pieces, multiple adapters.
CAUTION
System is operating under pressure!
Incorrect installation may damage the maintenance
unit/apparatus and cause serious injury.
O Before commissioning, check that all connections,
ports and maintenance equipment have been
correctly installed.
On the AS5 series pressure sensors can only
be flange-mounted.
W01
W05
2
3
4
6 Service and Repairs
Cleaning and Servicing
W Close all openings with suitable safety devices so
that no cleaning agent can enter into the system.
W Never use solvents or aggressive detergents.
Only clean the product using a slightly damp cloth.
Only use water and, if necessary, a mild detergent.
W Do not use high-pressure cleaners for cleaning.
W Do not use compressed air for cleaning (blowing off)
the maintenance unit or equipment.
7 Decommissioning,
Disassembly, Replacement
8Disposal
Dispose of the product and condensate in accordance
with the national regulations in your country.
CAUTION
Danger of injury in case of disassembly
or replacement under pressure or voltage
Disassembling or replacement when under pressure
or electrical voltage may lead to injuries and damage
to the product or system components.
O Make sure that the relevant system part is not under
voltage or pressure before you disassemble the
product or replace parts.
O Protect the system against being switched on.
9 Conversion and Extension
Changing flow direction
On delivery the flow direction is from left (1, IN) to right
(2, OUT). The following conversion on the product is
necessary if the flow direction is to be changed:
Distributor conversion
On all components, the flow direction change is performed
by rotating mounting by 180° around the vertical axis.
The housing covers need to be changed for the purpose.
1. Release the housing cover at the front and back.
2. Re-attach the covers at the opposite sides with the
cover bearing the AVENTICS logo facing to the front.
Component conversion on the DIC
10 Troubleshooting
CAUTION
Danger of injury in case of disassembly
or replacement under pressure or voltage
Disassembling or replacement when under pressure
or electrical voltage may lead to injuries and damage
to the product or system components.
O Make sure that the relevant system part is not
under voltage or pressure before you disassemble
the product or replace parts.
O Protect the system against being switched on.
Components with a flow direction from left to right
need to be converted to change the flow direction
on the DIC distributor with center infeed.
Malfunction
Possible
cause
Remedy
Pressure/flow
level is not
reached or
drops off slowly.
Operating
pressure
too low
W Set higher operating
pressure
W Check tubing
diameter
Leak on
tubing
Check tubing and
tubing connections
5
11 Technical Data
Maximum permissible pressure, temperature range,
and thread connection are indicated on the products.
General data
Mounting orientation Any
Medium/ambient
temperature min./max.
-10 °C /+50 °C
Further technical data can be found
in our online catalog at
www.aventics.com/pneumatics-catalog.
AVENTICS | AS1 / AS2 / AS3 / AS5 | R412013438–BAL–001–AD | English 8AVENTICS | AS1 / AS2 / AS3 / AS5 | R412013438–BAL–001–AD | English 9
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1
Abbildungen: Ansichten und Anzahl der Anschlüsse variieren je nach Serie.
Figures: Views and number of connections vary depending on the series.
Illustrations : l’aspect et le nombre de raccords varient selon la série.
Schaltsymbole:
I = 2-fach; II = 3-fach;
III = 4-fach;
IV = Rückschlagventil;
V = Rückschlagventil, 4-fach
VI = Rückschlagventil, 0-fach
Switching symbols:
I = 2-fold; II = 3-fold;
III = 4-fold;
IV = non-return valve;
V = non-return valve, 4-fold
VI = non-return valve, 0-fold
Symboles de commutation :
I = double ; II = triple ;
III = quadruple ;
IV = clapet anti-retour ;
V = clapet anti-retour, quadruple
VI = clapet anti-retour, absent
Flanschmontage / Flange mounting / Montage par bride
2 AS1 – AS5
a
3
AS1 – AS3
Rohranschluss
Pipe connection
Raccordement direct
5
Durchflussrichtung ändern
Change flow direction
Modification du sens de débit
W01
W04
W02
W05
W03
i
4 AS2 + AS3
Zubehörkomponenten montieren
Mount accessory components
Montage des accessoires
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1
Abbildungen: Ansichten und Anzahl der Anschlüsse variieren je nach Serie.
Figures: Views and number of connections vary depending on the series.
Illustrations : l’aspect et le nombre de raccords varient selon la série.
Schaltsymbole:
I = 2-fach; II = 3-fach;
III = 4-fach;
IV = Rückschlagventil;
V = Rückschlagventil, 4-fach
VI = Rückschlagventil, 0-fach
Switching symbols:
I = 2-fold; II = 3-fold;
III = 4-fold;
IV = non-return valve;
V = non-return valve, 4-fold
VI = non-return valve, 0-fold
Symboles de commutation :
I = double ; II = triple ;
III = quadruple ;
IV = clapet anti-retour ;
V = clapet anti-retour, quadruple
VI = clapet anti-retour, absent
Flanschmontage / Flange mounting / Montage par bride
2 AS1 – AS5
a
3
AS1 – AS3
Rohranschluss
Pipe connection
Raccordement direct
5
Durchflussrichtung ändern
Change flow direction
Modification du sens de débit
W01
W04
W02
W05
W03
i
4 AS2 + AS3
Zubehörkomponenten montieren
Mount accessory components
Montage des accessoires
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AVENTICS AS1 / AS2 / AS3 / AS5, Distributor Owner's manual

AVENTICS
Brand
AVENTICS
Model
AS1 / AS2 / AS3 / AS5, Distributor
Type
Owner's manual
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