Kawasaki 99994-0545 Assembly Instructions

Brand: Kawasaki

Model: 99994-0545

Type: Assembly Instructions

Kawasaki 99994-0545 is a hard top made of plastic. It is designed for the MULE PRO model and takes approximately 90 minutes to assemble. The hard top protects the occupants of the vehicle from the elements, such as rain, snow, and wind. It also provides shade from the sun. The hard top can be easily removed when not needed. In addition, the hard top has a number of features that make it easy to use, such as a rear window that can be opened for ventilation and a latch that secures the hard top in place when it is closed.

Parts List:

Ref. # Qty

A01 4

A02 1

A03 4

A04 12

A05 4

A06 4

A07 4

A08 4

A09 4

B01 2

B02 1

B03 1

B04 4

B05 4

B06 4

B07 2

B08 4

C01 4

C02 2

C03 4

C04 8

NOTE: Do not drive the Mule with the rear of the plastic hard top flipped forward as it could damage the hinge of

the plastic hard top.

Bracket, Upper

Hard Top, Front

Screw, 6 mm x 22 mm

Lock Nut, 6 mm

Damper

Washer, 6 mm

Damper, Upper Bracket

Damper, Washer

Clamp

Bracket, Band

Hard Top, Rear

Bracket, Cross

Screw, 6 mm x 22mm

Lock Nut, 6 mm

Washer, 6 mm

Assembly Instructions

Description

Model

MULE PRO

Part Number

99994-0545

Description

Hard Top, Plastic

Approx. Assembly

Time

90 minutes

Improper installation of this accessory could result in an accident causing serious bodily injury or

death. To prevent an accident, be sure that this accessory is properly and securely installed on your

vehicle. If you cannot properly install this accessory yourself, have a professional installer, such as an

authorized Kawasaki dealer, install it for you.

Prior to each use, check to be sure the accessory is securely attached to the vehicle and periodically

inspect the accessory for any required adjustment, wear, and damage.

WARNING

NOTICE

• To avoid damage and the wind adversely affecting the vehicle, transport it in an enclosed truck or trailer.

• If an enclosed transporter is not available, remove the hard top and position the vehicle facing forward.

Strap, Rubber

Damper, Washer

Bracket, Hinge

Hinge

Damper, Hinge

Screw, 6 mm x 14 mm

Parts Diagram:

Installation Instructions:

3. Install two hinges (C02) to the front and rear hard top

panels (A02, B02) using four hinge dampers (C03),

eight 6 mm x 14 mm screws (C04) and four hinge

brackets (C01).

4. Install four adhesive dampers (A06) to the bottom

side of the hard top at the locations shown.

*Band brackets (B01) will requre a width adjustment at

the time of installation to the vehicle. Leave hardware

loose.

2. Install the cross bracket (B03) and *two band

brackets (B01) to the under side of the rear hard top

(B02) using four 6 mm x 22 mm screws (B04), four 6

mm washers (B06), four damper washers (B08) and

four 6 mm lock nuts (B05).

1. Park the vehicle on level ground, set the parking

brake, turn off the ignition switch. Check the both bed

latches are secured.

Please check / adjust all screws in regular intervals.

6. Secure the rear of the hard top to the ROPS tubes

using two rubber straps (B07). Bend the tabs as shown

to retain the rubber strap when hinging the hard top

during bed lift.

Note: When tilting the bed with long bed, un-hook the

rubber straps (B07) and tilt the rear hard top forward.

5. Install the hard top assembly to the top of the ROPS

tubes.

5a. Install four u-clamps under the hard top using four

upper brackets (A01), four dampers (A07), and eight

lock nuts (A04).

5b. Install four 6 mm x 22 mm screws (A03), four

washers (A05) and four dampers (A08) through the top

of the hard top and the existing hole in the ROPS tube

bracket. Secure with four 6 mm lock nuts (A04).

5c. Adjust the width of the band brackets (B01) installed

in step 2 to match the width of the ROPS tubes. Tighten

band bracket hardware.

Kawasaki 99994-0545 Assembly Instructions

Kawasaki 99994-0545 Assembly Instructions

Kawasaki 99994-0545 Assembly Instructions

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