Kawasaki TX750-059 Assembly Instructions Manual

Type
Assembly Instructions Manual
Parts List:
Ref. # Qty
A01 1
A02 2
A03 2
A04 6
A05 2
A06 1
A07 1
ROPS Clip
Long Rod
Label
Description
TOP/BACK, SOFT CABIN
Installation of accessories may affect the handling of your vehicle under certain conditions. Follow all
instructions in the owner’s manual regarding safe operation, accessories and modifications.
Aluminum Top Frame, Rear Legs
Canvas Top/Back
Windshield Air Block (Not used on 2016+ models)
TX750-059 (BLACK)
TX00-018 (CAMO)
NOTICE
Improper installation of this accessory could result in an accident causing serious bodily injury or
death. To prevent an accident, be sure that this accessory is properly and securely installed on your
vehicle. If you cannot properly install this accessory yourself, have a professional installer, such as an
authorized Kawasaki dealer, install it for you.
Prior to each use, check to be sure the accessory is securely attached to the vehicle and periodically
inspect the accessory for any required adjustment, wear, and damage.
NOTICE
NOTE: Kawasaki Genuine Accessory Soft Cabin Doors (P/N: TX00-016 (black) or TX00-017 (camo)) are
available separately to complete the soft cabin installation.
Description
45 Minutes
NOTE: Kawasaki Genuine Accessory Full Windshield (P/N: TX750-057A for 2014 - 2015 Models or P/N: TX00-
020 for 2016 and newer) is required prior to soft cabin installation.
WARNING
To avoid damage and the wind adversely affecting the vehicle, transport it in an enclosed truck or
trailer.
If an enclosed transporter is not available, remove the soft top and position the vehicle facing forward.
Assembly Instructions
Model
TERYX4
2012+ (BLACK)
2015+ (CAMO)
Part Number
Short Rod
Approx. Assembly
Time
© 2015 Kawasaki Motors Corp., U.S.A. Page 1 of 8 inst-tx750-059_tx00-018_rev06
Parts Diagram:
Installation Instructions:
Park the vehicle on level ground, set the parking brake, turn off the ignition switch.
1. Windshield hook and loop fastener installation:
1-1. Mask the windshield 1” down from the top of the
windshield. Sand or etch the windshield with a coarse
grit sand paper. A wood block may be used to further
ensure a clean edge and consistent distance from the
edge of the windshield. Clean this and all other areas to
receive adhesive hook and loop fastener with isopropyl
rubbing alcohol and allow to dry. When installing, peel
the backing off the self-adhesive hook and loop
fastener and adhere. Firmly press the adhesive with a
blunt object to ensure a good bond. Maximum hook and
loop fastener adhesion will occur in 24 hours at room
temperature.
1-2. Remove the hook and loop fastener with self
adhesive backing from the front of the top/back (A01).
A02
A03
A04
A05
A06
A07
© 2015 Kawasaki Motors Corp., U.S.A. Page 2 of 8 inst-tx750-059_tx00-018_rev06
2. Rear hook and loop fastener installation:
2-2. Remove and install the two 10” strips of adhesive
hook and loop fastener along the rear inside corners of
the cab, centering the hook and loop fastener in the
corners.
2-1. Remove and Install the 13” strip of adhesive hook
and loop fastener along the rear inside edge of the cab.
NOTE: Hook and loop fastener is attached to the soft top in appropriate mounting locations.
Remove the adhesive hook and loop fastener strips from the top/back (A01) so that it may be properly installed
on the unit. Remember where the hook and loop fastener was attached to ease installation.
1-3. Install this strip at the top of the windshield, along
the ridge, 2” from the edges. Cover with a length of
masking tape (to prevent hook and loop fastener from
mating) until the end of the top/back (A01) installation.
Self-adhesive hook and loop fastener
© 2015 Kawasaki Motors Corp., U.S.A. Page 3 of 8 inst-tx750-059_tx00-018_rev06
3. Windshield air block installation
4. Top/back installation
NOTE: The windshield air blocks are only for 2012 -
2015 models only.
Air blocks for 2016 and newer models are included in
the soft door kit (P/N: TX00-016).
3-1. Install the windshield air blocks (A03) by fastening
the hook and loop fastener as shown.
4-1. Insert the rear legs of the aluminum top frame
(A02) into the front half that is pre-installed in the
top/back (A01). Be sure the tubing buttons engage to
hold the legs in place.
4-2. Insert the black eye ends on the ends of the frame
into the webbing pockets on the top/back (A01). This
should be a snug fit.
The front corners of the top/back may need to be pulled
off of the frame corners to allow the frame to fit, but
should be pulled back down over the frame after the
eye ends have been installed in the webbing pockets.
A03
A02
A01
A02
A01
2012 - 2015 models only
© 2015 Kawasaki Motors Corp., U.S.A. Page 4 of 8 inst-tx750-059_tx00-018_rev06
4-5. The tail of webbing should be placed between the
frame and the windshield and then fed back through the
buckle on the top as it was originally. Cinch the front
webbing strap very tight as shown.
IMPORTANT: Pull the webbing through buckle so that
there is 2 " of webbing beneath the buckle. This will
yield the proper location for the frame and the top on
the windshield. Adjust the hook and loop fastener as
needed. Hint: You may want to cover the hook and
loop fastener with tape while the top is positioned. The
hook and loop fastener is designed to help seal the
front edge. The top hook and loop fastener is not
entirely necessary for the installation of the cab.
4-3. Drape the top/back canvas (A01) over the cab.
4-4. Remove the lower webbing on the front corners
from the ladder lock buckle.
A01
© 2015 Kawasaki Motors Corp., U.S.A. Page 5 of 8 inst-tx750-059_tx00-018_rev06
4-6. Install the two short rods (A05) through the sleeves
in the roof at front. These rods run front to back.
Install four ROPS clips (A04) to the ROPS at the end of
each short rod (A05).
4-9. Remove the webbing at the rear corners of the
fabric top from the buckles. Thread the webbing
through the inside of the door latch tubes as shown. Do
not tighten yet.
4-8. Remove the rear seat bottoms.
4-7. Install the long rod (A06) through the sleeve in the
roof at the rear. This rod runs side to side.
Install two ROPS clips (A04) to the ROPS at the ends
of the long rod (A06).
A06
A04
FWD
A04
A05
FWD
Sleeve
© 2015 Kawasaki Motors Corp., U.S.A. Page 6 of 8 inst-tx750-059_tx00-018_rev06
4-10. Pull the rear corners of the back over the side of
the cab frame. This will be difficult for the first
installation.
4-11. Tighten the rear corner straps around the grab
handle. Wrap hook and loop fastener around the seat
bar, and affix back to the mating hook and loop
fastener on the canvas, as shown.
The top canvas should now be tight.
4-12. Inspect to ensure the top is tightly affixed to the
frame as shown.
If you notice gaps or an incorrect fit, loosen all straps
and adjust the fabric top before retightening.
4-13. The masking tape along the front windshield hook
and loop fastener may now be removed, and the front
canvas sealed to the windshield.
© 2015 Kawasaki Motors Corp., U.S.A. Page 7 of 8 inst-tx750-059_tx00-018_rev06
Inspect to be sure the enclosure fits as intended. All webbing straps, hook and loop fasteners, and buckles
should be tight.
5. Attach the notice label
Peel the backing from the adhesive notice label (A07)
and apply the label to the dash as shown.
The notice label should be visible to the driver of the
unit.
A07
A07
2012 - 2015 models only
2016 and newer models
© 2015 Kawasaki Motors Corp., U.S.A. Page 8 of 8 inst-tx750-059_tx00-018_rev06
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Kawasaki TX750-059 Assembly Instructions Manual

Type
Assembly Instructions Manual

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