Platinum 16000 TL Installation guide

Type
Installation guide

This manual is also suitable for

INVERTER TL
Mat. No. 737 576-AB, Version 05/2010
Installation and
Operating Manual
PLATINUM Wechselrichter TL Large_GB.book Page 1 Thursday, September 2, 2010 4:13 PM
PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
2
Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Version 05/2010
Mat. No. 737 576-AB
Thank you for buying a PLATINUM Inverter 13000 TL, 16000 TL,
19000 TL, 22000 TL.
In this instruction, we have compiled all information that is important
for installation and operation.
If you still have any trouble, please call our service hotline.
Service hotline
You can reach the PLATINUM service hotline as follows:
Phone +49 7522 73 777
Fax +49 7522 73 737
E-Mail service.plat[email protected]
PLATINUM Wechselrichter TL Large_GB.book Page 2 Thursday, September 2, 2010 4:13 PM
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Installation and operating manual:PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Version 05/2010
Mat. No. 737 576-AB
PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
1 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.1 Warning notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.2 Other symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Symbols on the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2 Safety and Dangers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
3 Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
4 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
4.1 Variants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.2 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
5 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
5.1 Scope of delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
5.2 Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
5.3 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
5.4 Mounting the inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
5.5 Connection of the inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
6 Start Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
6.1 Initial startup of inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
6.2 Phase Balancer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
6.3 Replacing devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
7 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
7.1 DC disconnector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
7.2 Display and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
7.3 Standard screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
7.4 Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
7.5 Operating Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
7.6 Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
7.7 Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
7.8 Error display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
8 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
8.1 Service Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
9.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
9.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
10 Placing out of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
10.1 Dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
4
Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Version 05/2010
Mat. No. 737 576-AB
11 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
12 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
12.1 Table of events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
13 Standards and Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
14 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
15 EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
16 Manufacturers Warranty of Diehl AKO Stiftung & Co. KG. . . . . . . . . . . . . . . . . . . . . . . . . . 89
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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Symbols
Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Version 05/2010
Mat. No. 737 576-AB
1Symbols
1.1 Warning notices
Classification of warning notices
The warning notices differentiate between three types of dangers
indicated by the following signal words:
ÃŽ Caution warns of material damage.
ÃŽ Warning warns of bodily harm.
ÃŽ Danger warns of a danger to life.
Layout of the warning notices
1.2 Other symbols
Instructions
Layout of instructions:
 Instruction to do something.
Result of the action, if necessary.
Lists
Layout of bulleted lists:
ÃŽ List level 1
t List level 2
Layout of numbered lists:
1. List level 1
2. List level 1
2.1 List level 2
2.2 List level 2
Signal words
Type and source of the danger!
 Action to avoid the danger.
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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Symbols
6
Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Version 05/2010
Mat. No. 737 576-AB
1.3 Symbols on the product
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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Safety and Dangers
Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Version 05/2010
Mat. No. 737 576-AB
2 Safety and Dangers
 Use inverters according to their intended use.
 Use inverters in original and technically fully intact condition
without unauthorized modifications.
 Ensure that inverters are installed and serviced by qualified
specialists only.
t The qualified specialist personnel requires a license from the
relevant energy suppliers.
 Always mount inverters in a vertical position.
 Ensure that all protection devices are fully operational.
 Verify that ventilation openings are not blocked or covered.
 Protect inverters from direct sunlight.
 Prior to installation and maintenance work, make certain that the
inverter is de-energized.
 Ensure that regulations stipulated by trade associations and
inspection authorities and agencies are observed and that the
connection conditions of the relevant energy supplier or
equivalent national and international rules and regulations are
adhered to.
 Observe conditions of use (see 14 Technical Data).
3 Intended Use
 Use the inverter exclusively to feed photovoltaically converted
solar energy into the public 230 V/50 Hz mains.
 Do not use the inverter in autonomous power systems.
 Do not use the inverter in vehicles.
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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Function
8
Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Version 05/2010
Mat. No. 737 576-AB
4Function
4.1 Variants
The PLATINUM line includes the following variants with different
power ranges (see 14 Technical Data):
ÃŽ PLATINUM 13000 TL
ÃŽ PLATINUM 16000 TL
ÃŽ PLATINUM 19000 TL
ÃŽ PLATINUM 22000 TL
Possible types:
ÃŽ wall-mounted device
ÃŽ free-standing device
ÃŽ free-standing device, outside
4.2 Options
Upgrades for an inverter or an inverter system:
ÃŽ Inverter networking via PLATINUM network (EIA 485 bus)
ÃŽ Optical and acoustical indicator (warning) devices.
ÃŽ Remote monitoring or remote readout with PLATINUM
WebMaster
ÃŽ Central display of systems with PLATINUM ViewMaster
ÃŽ Evaluation of system data with PLATINUM PV-Monitor
ÃŽ Remote control of AC power in connection with PLATINUM
PowerCommander, PLATINUM WebMaster and a control device
on the mains supply side.
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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Mounting
Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Version 05/2010
Mat. No. 737 576-AB
5Mounting
5.1 Scope of delivery
Wall-mounted device:
ÃŽ PLATINUM inverter with protector
ÃŽ Mounting fixture
ÃŽ Installation and operating manual
Free-standing device:
ÃŽ PLATINUM inverter preassembled in Power Block protective
housing TL Large
ÃŽ Power Block protective housing
ÃŽ Protector
ÃŽ Installation and operating manual
Free-standing device, outside:
ÃŽ PLATINUM inverter with protector preassembled in Power Block
protective housing with protective cover and protective grate
ÃŽ Installation and operating manual
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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Mounting
10
Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Version 05/2010
Mat. No. 737 576-AB
5.2 Transport
Transport with lifting gear
 Load thread on inverter exclusively in longitudinal direction.
 Ensure that carrying straps or ropes are at least 2 m long.
- or -
 Use yoke.
Fig. 1 Transport with lifting gear
(1) Threaded holes for transport eyebolts
(2) Recessed grip
 Screw DIN 580 M10 eyebolts into threaded holes 1 on inverter.
 Fasten lifting gear on eyebolts.
Note
Eyebolts are not included in delivery.
Danger
Danger to life due to inverter dropping from the wall!
 Transport packaged inverter exclusively with a forklift
truck and on a transport pallet.
 Do not tilt inverter.
 Transport inverter exclusively with lifting gear.
1
2
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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Mounting
Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Version 05/2010
Mat. No. 737 576-AB
5.3 Unpacking
Unpacking the wall-mounted device
Fig. 2 Unpacking the wall-mounted device
(1) Upper part of packaging
(2) Wooden protection elements
(3) Bottom part of packaging
(4) Transport pallet
 Put transport pallet 4 with inverter on even ground.
 Remove upper part of packaging 1.
 Lift inverter out of bottom part of packaging 3.
Use wooden protection elements 2 for carrying.
 Take inverter to installation site.
On installation site:
 Unscrew wooden protection elements 2 from inverter.
1
2
3
4
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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Mounting
12
Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Version 05/2010
Mat. No. 737 576-AB
Unpacking the free-standing device
Fig. 3 Unpacking the free-standing device
(1) Transport pallet
 Take inverter to installation site on transport pallet 1.
 Put transport pallet with inverter on even ground.
 Remove plastic protective packaging.
 Put inverter on intended installation site.
1
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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Mounting
Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Version 05/2010
Mat. No. 737 576-AB
5.4 Mounting the inverter
Note
DIEHL AKO advises against installing the inverter in living spaces.
Danger
Danger to life due to electric shock!
 Have the inverter opened exclusively by the
PLATINUM service or service partners authorized by
DIEHL AKO.
Danger
Danger to life due to incorrect connection of inverter!
 Have inverters installed by qualified specialists only.
The qualified specialist personnel requires a license
from the relevant energy suppliers.
Danger
Danger to life due to inverter dropping from the wall!
 Use mounting elements appropriate for the mounting
wall and the weight of the inverter unit.
During mounting and dismounting:
 Wear protective shoes.
 Ensure a stable position.
Caution
Material damage due to unprotected installation site!
 Observe admissible ambient temperature.
(see 14 Technical Data).
Caution
Material damage due to excessive dust formation!
 PDegree of protection IP65 does not apply to
communication interface.
 Avoid excessive dust formation.
 Avoid dust formation with electrically conductive dust
particles.
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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Mounting
14
Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Version 05/2010
Mat. No. 737 576-AB
Protector
Fig. 4 Removing protector
(1) Protector
For versions with protector, prior to installation of inverter:
 Hold protector 1 on bottom side and pull away from inverter.
1
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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Mounting
Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Version 05/2010
Mat. No. 737 576-AB
Mounting of wall-mounted device
Mounting fixture
Fig. 5 Spacing for position of mounting fixture (indications in mm)
(1) Mounting fixture
(2) Ventilation openings
(3) Slotted piece for mounting bolts
(4) Mounting bolts
(5) Grip moldings
Install the mounting fixture as follows:
 Unscrew mounting fixture 1 from the back of the inverter.
 Mark the mounting holes using the mounting fixture as a
template.
t Observe dimensions and distances.
t Observe a minimum distance of 50 cm between inverter and
floor.
t Observe a minimum distance of 50 cm between inverter and
ceiling.
 Drill the mounting holes and insert the screw anchors.
 Bolt down mounting fixture 1.
³
525
³ 258
³ 208
³ 204
> 500
> 500
3
1
4
5
1
2
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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Mounting
16
Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Version 05/2010
Mat. No. 737 576-AB
Inverter
Fig. 6 Spacing for mounting of inverters (indications in mm)
Mount inverters as follows:
 Observe a minimum distance of 50 cm to the floor.
 Observe a minimum distance of 50 cm to the ceiling.
 Slide cooling element of the inverter into the mounting fixture 1.
 Hold the inverter on recessed grips 5 and push up until mounting
bolts 4 drop into slotted pieces for mounting bolts 3 on both
sides.
 Let down the inverter.
Mounting bolts 4 are seated in the slotted pieces.
 Verify that minimum distances are kept (see Fig. 6).
 Verify that the inverter is hanging in the mounting fixture
correctly.
743
³ 150
³ 150
> 500
> 500
262
> 500
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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Mounting
Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Version 05/2010
Mat. No. 737 576-AB
Mounting of free-standing device
Fig. 7 Mounting of free-standing device
(1) Power Block protective housing TL Large
 Put inverter in intended position.
 Secure inverter against toppling over and shifting with screws in
base of Power Block protective housing TL Large 1.
1
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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Mounting
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Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Version 05/2010
Mat. No. 737 576-AB
5.5 Connection of the inverter
Note
Terms relating to the alternating voltage side will be combined with
AC below. Terms relating to the direct voltage side will be combined
with DC below.
Danger
Danger to life due to high AC voltage!
 Switch off the mains power supply (AC side) before
connecting the inverter (fuse).
 Connect inverter exclusively to TN or TT mains
(see IEC 60364-1) with 230 V.
 Maximum allowed fuse on alternating voltage side:
40 A, C-characteristics.
Danger
Danger to life due to high DC voltage!
 Prior to connecting the inverter, verify that voltage is
applied to the generator-side DC terminal.
 Prior to connecting the inverter, verify that the DC
voltage polarity is correct.
 Wear insulating protective clothing and face
protection if there is voltage present at the DC input.
 Remove DC cable exclusively if inverter is out of
operation.
Caution
Risk of burns due to hot surfaces!
After a longer operation with high power, housing
temperatures of > 60 °C are possible.
 Do not touch hot surfaces.
Caution
Material damage due to DC plug connectors that don’t
fit!
 Use exclusively DC cable connectors and DC
receptacles of the same type and manufacturer.
 Make sure that cable connector in latched in socket
correctly.
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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Mounting
Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Version 05/2010
Mat. No. 737 576-AB
For free-standing devices, the possibilities for cable routing through
Power Block protective housing TL Large are as follows:
ÃŽ from front
ÃŽ from below
ÃŽ from back
Caution
Lack of performance and functionality due to
inappropriate cables!
 Ensure that wire cross sections and fuses conform to
VDE 100 Part 430.
 Ensure that any network cables between two
inverters are not longer than 30 m.
 Ensure that network cable of entire PV plant is not
longer than 1,000 m.
 For DC lines, use a wire cross section of at least
2.5 mm
2
.
 Ensure that admissible power dissipation of mains line
is not exceeded.
Caution
Material damage due to excessive voltage!
 Ensure that the max. DC voltage is not exceeded
(see 14 Technical Data).
 Connect exclusively safety extra low voltage on the
contact of the external indicator.
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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Mounting
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Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL
Version 05/2010
Mat. No. 737 576-AB
Terminal side
Fig. 8 Terminal side inverter
(1) Control unit
(2) Holder for installation and operating manual
(3) Fan
(4) Switch knob DC disconnector
(5) Cover of AC voltage connection
(6) Bushing for AC voltage cable
(7) Type plate
11 2
7
3
6
4
3
4
35
4
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Platinum 16000 TL Installation guide

Type
Installation guide
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