Platinum 16000 TL Installation guide

INVERTER TL

Mat. No. 737 576-AB, Version 05/2010

Installation and

Operating Manual

PLATINUM Wechselrichter TL Large_GB.book Page 1 Thursday, September 2, 2010 4:13 PM

PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

2

Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Version 05/2010

Mat. No. 737 576-AB

Thank you for buying a PLATINUM Inverter 13000 TL, 16000 TL,

19000 TL, 22000 TL.

In this instruction, we have compiled all information that is important

for installation and operation.

If you still have any trouble, please call our service hotline.

Service hotline

You can reach the PLATINUM service hotline as follows:

Phone +49 7522 73 777

Fax +49 7522 73 737

E-Mail service.plat[email protected]

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Installation and operating manual:PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Version 05/2010

Mat. No. 737 576-AB

PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

1 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

1.1 Warning notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

1.2 Other symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.3 Symbols on the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

2 Safety and Dangers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

3 Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

4 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

4.1 Variants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.2 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

5 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

5.1 Scope of delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

5.2 Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

5.3 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

5.4 Mounting the inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

5.5 Connection of the inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

6 Start Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

6.1 Initial startup of inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

6.2 Phase Balancer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

6.3 Replacing devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

7 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

7.1 DC disconnector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

7.2 Display and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

7.3 Standard screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

7.4 Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

7.5 Operating Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

7.6 Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

7.7 Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

7.8 Error display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

8 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

8.1 Service Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76

9.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76

9.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77

10 Placing out of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78

10.1 Dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

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Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Version 05/2010

Mat. No. 737 576-AB

11 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

12 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

12.1 Table of events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

13 Standards and Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

14 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

15 EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

16 Manufacturers Warranty of Diehl AKO Stiftung & Co. KG. . . . . . . . . . . . . . . . . . . . . . . . . . 89

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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Symbols

Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Version 05/2010

Mat. No. 737 576-AB

1Symbols

1.1 Warning notices

Classification of warning notices

The warning notices differentiate between three types of dangers

indicated by the following signal words:

Î Caution warns of material damage.

Î Warning warns of bodily harm.

Î Danger warns of a danger to life.

Layout of the warning notices

1.2 Other symbols

Instructions

Layout of instructions:

Â Instruction to do something.

Result of the action, if necessary.

Lists

Layout of bulleted lists:

Î List level 1

t List level 2

Layout of numbered lists:

1. List level 1

2. List level 1

2.1 List level 2

2.2 List level 2

Signal words

Type and source of the danger!

Â Action to avoid the danger.

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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Symbols

6

Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Version 05/2010

Mat. No. 737 576-AB

1.3 Symbols on the product

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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Safety and Dangers

Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Version 05/2010

Mat. No. 737 576-AB

2 Safety and Dangers

Â Use inverters according to their intended use.

Â Use inverters in original and technically fully intact condition

without unauthorized modifications.

Â Ensure that inverters are installed and serviced by qualified

specialists only.

t The qualified specialist personnel requires a license from the

relevant energy suppliers.

Â Always mount inverters in a vertical position.

Â Ensure that all protection devices are fully operational.

Â Verify that ventilation openings are not blocked or covered.

Â Protect inverters from direct sunlight.

Â Prior to installation and maintenance work, make certain that the

inverter is de-energized.

Â Ensure that regulations stipulated by trade associations and

inspection authorities and agencies are observed and that the

connection conditions of the relevant energy supplier or

equivalent national and international rules and regulations are

adhered to.

Â Observe conditions of use (see 14 Technical Data).

3 Intended Use

Â Use the inverter exclusively to feed photovoltaically converted

solar energy into the public 230 V/50 Hz mains.

Â Do not use the inverter in autonomous power systems.

Â Do not use the inverter in vehicles.

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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Function

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Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Version 05/2010

Mat. No. 737 576-AB

4Function

4.1 Variants

The PLATINUM line includes the following variants with different

power ranges (see 14 Technical Data):

Î PLATINUM 13000 TL

Î PLATINUM 16000 TL

Î PLATINUM 19000 TL

Î PLATINUM 22000 TL

Possible types:

Î wall-mounted device

Î free-standing device

Î free-standing device, outside

4.2 Options

Upgrades for an inverter or an inverter system:

Î Inverter networking via PLATINUM network (EIA 485 bus)

Î Optical and acoustical indicator (warning) devices.

Î Remote monitoring or remote readout with PLATINUM

WebMaster

Î Central display of systems with PLATINUM ViewMaster

Î Evaluation of system data with PLATINUM PV-Monitor

Î Remote control of AC power in connection with PLATINUM

PowerCommander, PLATINUM WebMaster and a control device

on the mains supply side.

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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Mounting

Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Version 05/2010

Mat. No. 737 576-AB

5Mounting

5.1 Scope of delivery

Wall-mounted device:

Î PLATINUM inverter with protector

Î Mounting fixture

Î Installation and operating manual

Free-standing device:

Î PLATINUM inverter preassembled in Power Block protective

housing TL Large

Î Power Block protective housing

Î Protector

Î Installation and operating manual

Free-standing device, outside:

Î PLATINUM inverter with protector preassembled in Power Block

protective housing with protective cover and protective grate

Î Installation and operating manual

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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Mounting

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Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Version 05/2010

Mat. No. 737 576-AB

5.2 Transport

Transport with lifting gear

Â Load thread on inverter exclusively in longitudinal direction.

Â Ensure that carrying straps or ropes are at least 2 m long.

- or -

Â Use yoke.

Fig. 1 Transport with lifting gear

(1) Threaded holes for transport eyebolts

(2) Recessed grip

Â Screw DIN 580 M10 eyebolts into threaded holes 1 on inverter.

Â Fasten lifting gear on eyebolts.

Note

Eyebolts are not included in delivery.

Danger

Danger to life due to inverter dropping from the wall!

Â Transport packaged inverter exclusively with a forklift

truck and on a transport pallet.

Â Do not tilt inverter.

Â Transport inverter exclusively with lifting gear.

1

2

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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Mounting

Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Version 05/2010

Mat. No. 737 576-AB

5.3 Unpacking

Unpacking the wall-mounted device

Fig. 2 Unpacking the wall-mounted device

(1) Upper part of packaging

(2) Wooden protection elements

(3) Bottom part of packaging

(4) Transport pallet

Â Put transport pallet 4 with inverter on even ground.

Â Remove upper part of packaging 1.

Â Lift inverter out of bottom part of packaging 3.

Use wooden protection elements 2 for carrying.

Â Take inverter to installation site.

On installation site:

Â Unscrew wooden protection elements 2 from inverter.

1

2

3

4

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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Mounting

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Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Version 05/2010

Mat. No. 737 576-AB

Unpacking the free-standing device

Fig. 3 Unpacking the free-standing device

(1) Transport pallet

Â Take inverter to installation site on transport pallet 1.

Â Put transport pallet with inverter on even ground.

Â Remove plastic protective packaging.

Â Put inverter on intended installation site.

1

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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Mounting

Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Version 05/2010

Mat. No. 737 576-AB

5.4 Mounting the inverter

Note

DIEHL AKO advises against installing the inverter in living spaces.

Danger

Danger to life due to electric shock!

Â Have the inverter opened exclusively by the

PLATINUM service or service partners authorized by

DIEHL AKO.

Danger

Danger to life due to incorrect connection of inverter!

Â Have inverters installed by qualified specialists only.

The qualified specialist personnel requires a license

from the relevant energy suppliers.

Danger

Danger to life due to inverter dropping from the wall!

Â Use mounting elements appropriate for the mounting

wall and the weight of the inverter unit.

During mounting and dismounting:

Â Wear protective shoes.

Â Ensure a stable position.

Caution

Material damage due to unprotected installation site!

Â Observe admissible ambient temperature.

(see 14 Technical Data).

Caution

Material damage due to excessive dust formation!

Â PDegree of protection IP65 does not apply to

communication interface.

Â Avoid excessive dust formation.

Â Avoid dust formation with electrically conductive dust

particles.

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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Mounting

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Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Version 05/2010

Mat. No. 737 576-AB

Protector

Fig. 4 Removing protector

(1) Protector

For versions with protector, prior to installation of inverter:

Â Hold protector 1 on bottom side and pull away from inverter.

1

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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Mounting

Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Version 05/2010

Mat. No. 737 576-AB

Mounting of wall-mounted device

Mounting fixture

Fig. 5 Spacing for position of mounting fixture (indications in mm)

(1) Mounting fixture

(2) Ventilation openings

(3) Slotted piece for mounting bolts

(4) Mounting bolts

(5) Grip moldings

Install the mounting fixture as follows:

Â Unscrew mounting fixture 1 from the back of the inverter.

Â Mark the mounting holes using the mounting fixture as a

template.

t Observe dimensions and distances.

t Observe a minimum distance of 50 cm between inverter and

floor.

t Observe a minimum distance of 50 cm between inverter and

ceiling.

Â Drill the mounting holes and insert the screw anchors.

Â Bolt down mounting fixture 1.

³

525

³ 258

³ 208

³ 204

> 500

3

1

4

5

1

2

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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Mounting

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Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Version 05/2010

Mat. No. 737 576-AB

Inverter

Fig. 6 Spacing for mounting of inverters (indications in mm)

Mount inverters as follows:

Â Observe a minimum distance of 50 cm to the floor.

Â Observe a minimum distance of 50 cm to the ceiling.

Â Slide cooling element of the inverter into the mounting fixture 1.

Â Hold the inverter on recessed grips 5 and push up until mounting

bolts 4 drop into slotted pieces for mounting bolts 3 on both

sides.

Â Let down the inverter.

Mounting bolts 4 are seated in the slotted pieces.

Â Verify that minimum distances are kept (see Fig. 6).

Â Verify that the inverter is hanging in the mounting fixture

correctly.

743

³ 150

> 500

262

> 500

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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Mounting

Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Version 05/2010

Mat. No. 737 576-AB

Mounting of free-standing device

Fig. 7 Mounting of free-standing device

(1) Power Block protective housing TL Large

Â Put inverter in intended position.

Â Secure inverter against toppling over and shifting with screws in

base of Power Block protective housing TL Large 1.

1

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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Mounting

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Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Version 05/2010

Mat. No. 737 576-AB

5.5 Connection of the inverter

Note

Terms relating to the alternating voltage side will be combined with

AC below. Terms relating to the direct voltage side will be combined

with DC below.

Danger

Danger to life due to high AC voltage!

Â Switch off the mains power supply (AC side) before

connecting the inverter (fuse).

Â Connect inverter exclusively to TN or TT mains

(see IEC 60364-1) with 230 V.

Â Maximum allowed fuse on alternating voltage side:

40 A, C-characteristics.

Danger

Danger to life due to high DC voltage!

Â Prior to connecting the inverter, verify that voltage is

applied to the generator-side DC terminal.

Â Prior to connecting the inverter, verify that the DC

voltage polarity is correct.

Â Wear insulating protective clothing and face

protection if there is voltage present at the DC input.

Â Remove DC cable exclusively if inverter is out of

operation.

Caution

Risk of burns due to hot surfaces!

After a longer operation with high power, housing

temperatures of > 60 °C are possible.

Â Do not touch hot surfaces.

Caution

Material damage due to DC plug connectors that don’t

fit!

Â Use exclusively DC cable connectors and DC

receptacles of the same type and manufacturer.

Â Make sure that cable connector in latched in socket

correctly.

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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Mounting

Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Version 05/2010

Mat. No. 737 576-AB

For free-standing devices, the possibilities for cable routing through

Power Block protective housing TL Large are as follows:

Î from front

Î from below

Î from back

Caution

Lack of performance and functionality due to

inappropriate cables!

Â Ensure that wire cross sections and fuses conform to

VDE 100 Part 430.

Â Ensure that any network cables between two

inverters are not longer than 30 m.

Â Ensure that network cable of entire PV plant is not

longer than 1,000 m.

Â For DC lines, use a wire cross section of at least

2.5 mm

2

.

Â Ensure that admissible power dissipation of mains line

is not exceeded.

Caution

Material damage due to excessive voltage!

Â Ensure that the max. DC voltage is not exceeded

(see 14 Technical Data).

Â Connect exclusively safety extra low voltage on the

contact of the external indicator.

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PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Mounting

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Installation and operating manual: PLATINUM Inverter 13000 TL, 16000 TL, 19000 TL, 22000 TL

Version 05/2010

Mat. No. 737 576-AB

Terminal side

Fig. 8 Terminal side inverter

(1) Control unit

(2) Holder for installation and operating manual

(3) Fan

(4) Switch knob DC disconnector

(5) Cover of AC voltage connection

(6) Bushing for AC voltage cable

(7) Type plate

11 2

7

3

6

4

3

4

35

4

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