Nikon D90 - Digital Camera SLR, VBA23001 User manual

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Copyright
2008 by Nikon Corporation.
All Rights Reserved.
無断転載を禁ず
!!
サービス
計画課
Printed in Japan SEP 2008
VBA23001-R.3762.A
VBA23001
REPAIR MANUAL
INC
VBA23001-R.3762 .A
- D90 -
Contents
Points to notice for Disassembly and Assembly .............................................................................................................. 1
Disassembly
1. External area
Bottom cover ........................................................................... 2
Removal of Back cover ................................................................... 3
2. Back cover
Rear display FPC unit ..................................................................... 4
TFT monitor............................................................................ 8
Button / SW-related ...................................................................... 9
SD cover unit ........................................................................... 10
Speaker unit ............................................................................ 12
DG-shield plate ......................................................................... 12
DG PCB unit ........................................................................... 13
Image sensor unit ........................................................................ 14
A/M cover plat .......................................................................... 15
SB pop-up .............................................................................. 15
Front cover unit ......................................................................... 16
Grip rubber unit ......................................................................... 17
I/F cover ............................................................................... 18
Removal of top cover ..................................................................... 20
3. Top cover
AF-assist lamp unit ...................................................................... 23
Top cover FPC unit ...................................................................... 23
AE-L button ............................................................................ 28
Top cover grip button .................................................................... 28
Power dial .............................................................................. 29
Hot shoe ............................................................................... 30
SB upper cover .......................................................................... 30
SB lower control unit ..................................................................... 31
Remote control unit ...................................................................... 34
M/D FPC unit .......................................................................... 34
Delete button ........................................................................... 35
Mode dial .............................................................................. 35
Microphone ............................................................................ 35
Removal of the main condenser ............................................................. 37
Main PCB unit .......................................................................... 38
INC
VBA23001-R.3762 .A
- D90 -
4. Separation of Front body from Rear body
Eyepiece mold ......................................................................... 40
5. Rear body
SB/IF PCB ............................................................................. 42
DC/DC PCB ........................................................................... 42
Imaging power PCB unit .................................................................. 44
Bottom plate unit ........................................................................ 45
Power drive PCB unit .................................................................... 46
Battery contact-spring .................................................................... 48
Eyelet ................................................................................. 50
Buzzer unit ............................................................................. 51
Drip-proof sponge ....................................................................... 51
Dust-proof tape .......................................................................... 52
6. Separation of Prism box unit from Front body unit ............................................... 53
7. Prism box unit
Metering FPC unit ....................................................................... 54
Inside finder LCD unit .................................................................... 54
Screen box ............................................................................. 55
Penta prism ............................................................................ 57
Penta prism FPC unit ..................................................................... 59
Eyepiece barrel unit ...................................................................... 60
8. Front body unit
SB PCB ............................................................................... 61
Shutter unit ............................................................................ 62
AF CCD unit ........................................................................... 62
Front body FPC ......................................................................... 64
Aperture control unit ..................................................................... 66
AF driving base ........................................................................ 69
Bayonet ............................................................................... 70
A/M change sw ......................................................................... 72
Release button .......................................................................... 73
F-min SW ............................................................................. 74
Preview sw ............................................................................. 74
Main mirror unit ........................................................................ 75
INC
VBA23001-R.3762 .A
- D90 -
Assembly / Adjustment
1. Front body unit
Main mirror unit ......................................................................... 3
Preview SW
............................................................................ 4
F-min SW .............................................................................. 5
Release button .......................................................................... 5
A/M change SW ......................................................................... 7
Bayonet ................................................................................ 8
AF driving base ......................................................................... 10
Aperture control PCB ..................................................................... 11
Front body FPC ......................................................................... 14
AF CCD unit ............................................................................ 17
Shutter unit ............................................................................. 18
SB PCB ................................................................................ 20
Height adjustment of AF coupling shaft
....................................................... 21
Height adjustment of Aperture lever
  ....................................................... 21
Angle inspection and adjustment of Main mirror and Sub-mirror
................................... 22
Angle adjustment of Main mirror and sub-mirror
............................................... 23
2. Prism box
Eyepiece barrel unit ...................................................................... 24
Penta prism FPC unit ..................................................................... 25
Penta prism ............................................................................. 25
Screen box ............................................................................. 28
Inside finder LCD unit .................................................................... 30
Metering FPC unit 1 ...................................................................... 30
3. Rear body
Dust-proof tape .......................................................................... 32
Drip-proof sponge ....................................................................... 32
Buzzer unit ............................................................................. 33
Eyelet ................................................................................. 34
Battery contact spring ..................................................................... 36
Power drive PCB unit ..................................................................... 37
Bottom plate unit ........................................................................ 38
Imaging power PCB unit .................................................................. 39
DC/DC PCB ............................................................................ 40
SB/IF PCB unit .......................................................................... 43
INC
VBA23001-R.3762 .A
- D90 -
4 .Mounting Front body on Rear body.
Eyepiece mold .......................................................................... 44
Inspection and Adjustment of Body back
.................................................. 45
Main PCB ............................................................................. 48
Mount the main condenser ................................................................ 50
5. Top cover
Microphone ............................................................................. 52
Mode dial .............................................................................. 52
Delete button ........................................................................... 53
M/D FPC unit ........................................................................... 53
Remote control unit ...................................................................... 54
SB lower control unit ..................................................................... 55
SB upper cover .......................................................................... 57
Hot shoe ............................................................................... 58
Power dial .............................................................................. 59
Top cover grip button ..................................................................... 60
AE-L button ............................................................................ 60
Top cover FPC unit ...................................................................... 61
AF assist lamp unit ....................................................................... 65
Mount the top cover on the body ............................................................ 66
I/F cover ............................................................................... 69
Grip rubber unit ......................................................................... 70
Front cover unit ......................................................................... 71
A/M cover plate ......................................................................... 72
Image sensor unit ........................................................................ 73
DG PCB unit ............................................................................ 74
Inspection and adjustment of AE CCD positioning
.............................................. 75
Battery check voltage inspection
............................................................ 77
DG shield plate .......................................................................... 78
Speaker unit ............................................................................ 78
Accuracy inspection and adjustment (Camera body exc. Imaging)
............................. 79
D90 Inspection and Adjustment Software (J65119) .............................................. 80
Procedure for installing USB driver
....................................................... 84
Necessary adjustments when parts are replacedNecessary adjustments when parts are replacedCamera ....................................... 86
AE inspection and adjustment
.............................................................. 87
AF inspection and adjustment
.............................................................. 89
October. 2. 2008Changed page (Overall revision)
INC
VBA23001-R.3762 .A
- D90 -
6.Back cover
SD cover unit ........................................................................... 92
Button / SW ............................................................................ 93
TFT monitor............................................................................ 94
Rear display FPC unit .................................................................... 95
Mounting of Back cover .................................................................. 100
7. External area
Bottom cover ........................................................................... 101
Shooting-image Adjustment ...................................................................... 102
Shooting image adjustment software and Software updates .............................................. 103
Image adjustment .............................................................................. 104
Infinity focus inspection & adjustment
........................................................... 109
Measurement of Consumption current value ......................................................... 110
Cleaning between Penta prism and SI-LCD .......................................................... 111
 
Wiring ................................................................................. 1
Mounting Drawing ........................................................................ 2 ~E 16
Inspection Standards ....................................................................... 1 ~R 6
Tools ................................................................................. 1 ~T 4
INC
VBA23001-R.3762 .A
- D1 D90 -
Caution:
① In disassembly/(re)assembly, be sure to use conductive mat (J5033) and wrist strap (J5033-5), in
order to protect electric parts from static electricity.
   ② Before disassembling, be sure to remove batteries or AC power cord.
   ③ In disassembling, be sure to memorize the processing state of wires and FPC, screws to be xed and
their types, etc.
   ④ The low-pass lter of the image PCB/base plate is easily damaged. Handle it very carefully.
   
Points to notice for Disassembly and Assembly
WARNING
There are high voltege parts inside. Be careful of this electric shock,
when you remove the cover.
You must discharge the main condenser according to the instruction
of this repair manual after you remove the cover.
!
Caution:
When "Separation of Front body from Rear body", "Disassembly of Image sensor unit"
and "Disassembly of Bayonet" are performed, be sure to carry out "RESET AF-DEFOCUS
COMPENSATION" of the D90 adjustment software after assembly.
 
Points to notice for Lead-free solder products
 ・ Lead-free solder is used for this product.
 ・ For soldering work, the special solder and soldering iron are required.
 ・ Do NOT mix up lead-free solder with traditional solder.
INC
VBA23001-R.3762 .A
- D2 D90 -
Tilt the battery cover unit (#B151) at approx. a 35battery cover unit (#B151) at approx. a 35
-
degree angle, and pull it out.
Take out the two screws (#657), the two screws (#658), the screw (#661), and the two screws (#692).Take out the two screws (#657), the two screws (#658), the screw (#661), and the two screws (#692).
Remove the bottom cover unit (#25).Remove the bottom cover unit (#25).
35°
Battery chamber unit (#B151)
(#657)
×1
(#658)
×2
(#661)
×1
(#692)
×2
(#657)
×1
1. External area
Disassembly
Bottom cover
Bottom cover unit (#25)
INC
VBA23001-R.3762 .A
- D3 D90 -
Slacken the grip side of the cover first, and then remove the cover wholly.
Disconnect the FPC of the back cover from the connector on the DG PCB unit.Disconnect the FPC of the back cover from the connector on the DG PCB unit.
Take out the two screws (#608).Take out the two screws (#608).
Take out the four screws (#657).Take out the four screws (#657).
Screw (#608)
×2
Screw (#657)
×4
Removal of Back cover
INC
VBA23001-R.3762 .A
- D4 D90 -
Peel off the cover rubber (#407) and thePeel off the cover rubber (#407) and the double-stick tape (#409).
Remove the SD access lamp window (#408).Remove the SD access lamp window (#408).
Cover rubber (#407)
Double-stick tape (#409)
SD access lamp window (#408)
Remove the gasket (#483).Remove the gasket (#483).
Peel off the tape [TA-0005 (12.5Peel off the tape [TA-0005 (12.5
×
12.5)].
Gasket (#483)
Rear display FPC unit
2. Back cover
Tape [TA-0005 (12.5 × 12.5)]
INC
VBA23001-R.3762 .A
- D5 D90 -
Take out the ten screws (#670).Take out the ten screws (#670).
Disconnect the connector.Disconnect the connector.
Screw (#670)
×6
Screw (#670)
×4
Take out the three screws (#710).Take out the three screws (#710).
Screw (#710)
×3
INC
VBA23001-R.3762 .A
- D6 D90 -
Remove the plate (#422).Remove the plate (#422).
Remove the rear display FPC unit (#B1034) together with the plate (#415).Remove the rear display FPC unit (#B1034) together with the plate (#415).
Plate (#422)
Rear display FPC unit (#B1034)
Plate (#415)
INC
VBA23001-R.3762 .A
- D7 D90 -
Peel off the rear display FPC unit (#B1034) from the plate (#415).Peel off the rear display FPC unit (#B1034) from the plate (#415).
Double-stick tape (#423)
Plate (#415)
Rear display FPC unit (#B1034)
Peel off the double-stick tape (#423) from the plate (#415).Peel off the double-stick tape (#423) from the plate (#415).
INC
VBA23001-R.3762 .A
- D8 D90 -
Take out the screw (#710).Take out the screw (#710).
Remove the plate (#406).Remove the plate (#406).
Remove the TFT monitor (#1057).Remove the TFT monitor (#1057).
Plate (#406)
Screw (#710)
TFT monitor (#1057)
TFT monitor
INC
VBA23001-R.3762 .A
- D9 D90 -
Remove the conducting rubber (#413).Remove the conducting rubber (#413).
Remove the button (#414).Remove the button (#414).
Remove the multi-selector (#412).Remove the multi-selector (#412).
Remove the buttons (#421, #429, and #430).Remove the buttons (#421, #429, and #430).
Button (#421)
Button (#429)
Button (#430)
Conducting rubber (#413)
Button (#414)
Multi-selector (#412)
Button / SW-related
Take out theTake out the screw (#707).
Remove the selector SW unit (#B420).Remove the selector SW unit (#B420).
Remove the selector lock lever (#416).Remove the selector lock lever (#416).
Screw (#707)
Selector SW unit (#B420)
Selector lock lever (#416)
Screw (ROHS) (#707)
Changed page △× 2
△(Revision
Screw (ROHS) (#707)
△(Revision
October. 2. 2008
INC
VBA23001-R.3762 .A
- D10 D90 -
Peel off the label (#436).Peel off the label (#436).
Take out the two screws (#621), and remove the SD cover unit (#B431).Take out the two screws (#621), and remove the SD cover unit (#B431).
Label (#436)
Screw (#621) × 2
SD cover unit (#B431)
SD cover unit
INC
VBA23001-R.3762 .A
- D11 D90 -
Remove the TFT monitor cover (#402).Remove the TFT monitor cover (#402).
Peel off the double-stick tape (#403).Peel off the double-stick tape (#403).
Peel off the two sponges each (#404 and #405).Peel off the two sponges each (#404 and #405).
Peel off the rubber (#433).Peel off the rubber (#433).
Peel of the drip-proof sheet (#44).Peel of the drip-proof sheet (#44).
Rubber (#433)
Drip-proof sheet (#44)
(#404)
(#405)
(#404)
(#405)
Double-stick tape (#403)
TFT monitor cover (#402)
Back cover (#401)
INC
VBA23001-R.3762 .A
- D12 D90 -
Disconnect the image sensor unit-FPC.Disconnect the image sensor unit-FPC.
Take out the six screw (#683).Take out the six screw (#683).
Remove the shield plate (#78) and shield plate unit (#B79) carefully not to damage the clip.shield plate (#78) and shield plate unit (#B79) carefully not to damage the clip.
Disconnect the connector.Disconnect the connector.
Take out the two screws (#612), and remove the speaker unit (#B45).Take out the two screws (#612), and remove the speaker unit (#B45).
Speaker unit (#B45)
Shield plate (#78)
Shield plate unit (#B79)
Screw (#683)
×5
Screw (#612)
×2
Screw (#683)
×1
Speaker unit
DG-shield plate
INC
VBA23001-R.3762 .A
- D13 D90 -
Remove the DG-PCB unit (#B1031).Remove the DG-PCB unit (#B1031).
Disconnect the wire of the microphone.Disconnect the wire of the microphone.
Disconnect the three FPCs and two harnesses.Disconnect the three FPCs and two harnesses.
Take out the two screws (#683).Take out the two screws (#683).
Screw (#683)
Screw (#683)
×1
DG PCB unit (#B1031)
DG PCB unit
INC
VBA23001-R.3762 .A
- D14 D90 -
Take out the three screws (#680), and remove the image sensor unit (#B1051).
Caution: Some bodies have already the lumirror sheet T=0.1(#62) and washer (#63) attached. (ref. page A46)
Unsolder the wires (Red/Black/Orange/Gray).Unsolder the wires (Red/Black/Orange/Gray).
Screw (#680)
×3
Image sensor unit (#B1051)
Wire
×4
(Red/Black/Orange/Gray)
Image sensor unit
[
#62
]
[#63
]
INC
/