Rosemount 3051SMV MultiVariable Transmitter Owner's manual

Brand: Rosemount

Model: 3051SMV MultiVariable Transmitter

Type: Owner's manual

Reference Manual

00809-0100-4853, Rev BB

September 2019

Rosemount

™

3051SMV MultiVariable

™

Transmitter

with FOUNDATION

™

Fieldbus Protocol

Safety messages

NOTICE

Read this manual before working with the product. For personal and system safety, and for optimum product performance make

sure you thoroughly understand the contents before installing, using, or maintaining this product.

For technical assistance, contacts are listed below:

Customer Central

Technical support, quoting, and order-related questions. United States - 1-800-999-9307

(7:00 am to 7:00 pm CST) Asia Pacific- 65 777 8211Europe/Middle East/Africa - 49 (8153) 9390

North American Response Center

Equipment service needs.

1-800-654-7768 (24 hours—includes Canada)

Outside of these areas, contact your local Emerson representative.

CAUTION

The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified

products in applications that require nuclear-qualified hardware or products may cause inaccurate readings. For information on

Rosemount nuclear-qualified products, contact your local Emerson Sales Representative.

WARNING

Explosions could result in death or serious injury.

Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and

international standards, codes, and practices. Review the approvals section of this manual for any restrictions associated with a

safe

• Before connecting a Field Communicator in an explosive atmosphere, ensure the instruments in the loop are installed in

accordance with intrinsically safe or non-incendive field wiring practices.

• In an explosion-proof/flameproof installation, do not remove the transmitter covers when power is applied to the unit.

Process leaks may cause harm or result in death.

• Install and tighten process connectors before applying pressure.

• Do not attempt to loosen or remove flange bolts while the transmitter is in service.

Electrical shock can result in death or serious injury.

• Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock.

• Before connecting a handheld communicator in an explosive atmosphere, ensure the instruments in the loop are installed in

accordance with intrinsically safe or non-incendive field wiring practices.

• In an Explosion-Proof/Flameproof installation, do not remove the transmitter covers when power is applied to the unit.

Process leaks may cause harm or result in death.

• Install and tighten process connectors before applying pressure.

WARNING

Replacement equipment or spare parts not approved by Emerson for use as spare parts could reduce the pressure retaining

capabilities of the transmitter and may render the instrument dangerous.

• Use only bolts supplied or sold by Emerson as spare parts.

Improper assembly of manifolds to traditional flange can damage sensor module.

For safe assembly of manifold to traditional flange, bolts must break back plane of flange web (i.e., bolt hole) but must not contact

sensor module housing.

Physical access

• Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of end users’ equipment. This

could be intentional or unintentional and needs to be protected against.

• Physical security is an important part of any security program and fundamental to protecting your system. Restrict physical

access by unauthorized personnel to protect end users’ assets. This is true for all systems used within the facility.

Contents

Chapter 1 Introduction.................................................................................................................. 7

1.1 Using this manual.............................................................................................................................7

1.2 Product overview..............................................................................................................................7

1.3 Product recycling/disposal................................................................................................................8

Chapter 2 Configuration................................................................................................................ 9

2.1 Section overview.............................................................................................................................. 9

2.2 Safety messages...............................................................................................................................9

2.3 Flow configuration......................................................................................................................... 10

2.4 Variable configuration....................................................................................................................17

2.5 Device configuration...................................................................................................................... 20

2.6 Device capabilities..........................................................................................................................22

Chapter 3 Installation...................................................................................................................25

3.1 Section overview............................................................................................................................ 25

3.2 Safety messages.............................................................................................................................25

3.3 Considerations............................................................................................................................... 26

3.4 Steps required for quick installation................................................................................................27

3.5 Rosemount 305 and 304 Manifolds................................................................................................ 45

Chapter 4 Operation and Maintenance.........................................................................................57

4.1 Section overview............................................................................................................................ 57

4.2 Safety messages.............................................................................................................................57

4.3 Calibration......................................................................................................................................58

4.4 Field upgrades and replacements................................................................................................... 62

Chapter 5 Troubleshooting.......................................................................................................... 71

5.1 Section overview............................................................................................................................ 71

5.2 Safety messages.............................................................................................................................71

5.3 Measurement troubleshooting.......................................................................................................72

5.4 Communication troubleshooting................................................................................................... 73

5.5 Service support...............................................................................................................................78

Appendix A Reference Data.............................................................................................................79

A.1 Product Certifications.....................................................................................................................79

A.2 Ordering Information, Specifications, and Dimensional Drawings.................................................. 79

Reference Manual Contents

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Reference Manual v

Contents Reference Manual

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vi Reference Manual

1 Introduction

1.1 Using this manual

The sections in this manual provide information on installing, operating, and maintaining

the Rosemount

™

3051S MultiVariable

™

FOUNDATION

™

Fieldbus Transmitter (3051SMV). The

sections are organized as follows:

• Configuration provides instruction on commissioning and operating the Rosemount

3051SMV and information on flow configuration and device configuration.

• Installation contains mechanical and electrical installation instructions.

• Operation and Maintenance contains operation and maintenance techniques.

• Troubleshooting provides troubleshooting techniques for the most common operating

problems.

• Reference Data supplies reference and specification data, as well as ordering

information and contains intrinsic safety approval information, European ATEX

directive information, and approval drawings.

1.2 Product overview

This manual covers the Rosemount 3051SMV FOUNDATION Fieldbus Transmitter. The device

measures differential pressure, static pressure, and process temperature and has the

capability to calculate mass flow.

The following transmitters are covered in this manual:

Table 1-1: Rosemount 3051SMV Fully Compensated Mass Flow (M) Transmitter

Measurement type Description

1 Differential pressure, static pressure, temperature

2 Differential pressure and static pressure

Table 1-2: Rosemount 3051SMV Process Variables Only (P) Transmitter

Measurement type Description

1 Differential pressure, static pressure, temperature

2 Differential pressure and static pressure

Table 1-3: Device Driver Information

Release

date

Device identification Device driver

identification

Review

instructions

Review

functionality

NAMUR

hardware

revision

(1)

NAMUR

software

revision

(1)

FOUNDATION

Fieldbus

software

revision

FOUNDATION

Fieldbus

universal

revision

Device

revision

(2)

(3)

00809-0100-48

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Reference Manual 7

Table 1-3: Device Driver Information (continued)

Release

date

Device identification Device driver

identification

Review

instructions

Review

functionality

May-16 1.0.xx 1.0.xx 1.0.2 6.1.2 1 00809-0100-48

None: Initial

Product Release

(1) NAMUR Revision is located on the hardware tag of the device. Differences in level 3 changes,

signified above by xx, represent minor product changes as defined per NE53. Compatibility and

functionality are preserved and product can be used interchangeably.

(2) FOUNDATION Fieldbus device revision can be read using a FOUNDATION Fieldbus capable

configuration tool. Value shown is minimum revision that could correspond to NAMUR

Revisions.

(3) Device driver file names use device and DD revision. To access new functionality, the new Device

Driver must be downloaded. It is recommended to download new Device Driver files to ensure

full functionality.

Figure 1-1: Transmitter Data Flow

Measured

process

inputs

A/D

Micro

FF communications output

1.3 Product recycling/disposal

Recycling of equipment and packaging should be taken into consideration and disposed of

in accordance with local and national legislation/regulations.

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2 Configuration

2.1 Section overview

This section contains information for the flow and device configuration of the Rosemount

™

3051S MultiVariable

™

FOUNDATION

™

Fieldbus Transmitter (3051SMV). Each FOUNDATION

Fieldbus host or configuration tool has different ways of displaying and performing

operations. Some hosts will use Device Descriptions (DD) and DD methods to complete

device configuration and will display data consistently across platforms.

The DD can be found on the FieldComm Group website at FieldCommGroup.org. There is

no requirement that a host or configuration tool support the features in the DD. For

DeltaV

™

users, the DD can be found at Emerson.com/DeltaV. This section will describe

how to use the basic methods.

2.2 Safety messages

Instructions and procedures in this section may require special precautions to ensure the

safety of the personnel performing the operations. Information that raises potential safety

issues is indicated by a warning symbol ( ). Refer to the following safety messages before

performing an operation.

WARNING

Explosions could result in death or serious injury.

• Do not remove the transmitter cover in explosive atmospheres when the circuit is live.

• Before connecting a handheld communicator in an explosive atmosphere, ensure that

the instruments in the loop are installed in accordance with intrinsically safe or non-

incendive field wiring practices.

• Verify that the operating atmosphere of the transmitter is consistent with the

appropriate hazardous locations certifications.

• Both housing covers must be fully engaged to meet flameproof/explosion-proof

requirements.

Failure to follow these installation guidelines could result in death or serious

injury.Make sure the device is installed by qualified personnel and in accordance with

applicable code of practice. Electrical shock could cause death or serious injury.

• If the sensor is installed in a high-voltage environment and a fault or installation error

occurs, high voltage may be present on transmitter leads and terminals.

• Use extreme caution when making contact with the leads and terminals.

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2.3 Flow configuration

2.3.1 Engineering Assistant 5.5.1

Engineering Assistant 5.5.1 is PC-based software that performs flow configuration for the

Rosemount 3051SMV with the fully compensated mass flow feature board. It is available

as a standalone application or as an AMS SNAP-ON

™

, and is required to complete the flow

configuration for the Rosemount 3051SMV Transmitter.

The following are the minimum system requirements to install the Engineering Assistant

5.5.1 software:

• Intel

Core

™

Duo, 2.4 GHz

• 600 MB of available hard disk space

• 2GB RAM

• Microsoft

Windows

™

7 (32 or 64 bit) or Microsoft Windows 10 (64 bit)

• FOUNDATION Fieldbus interface Learn more about the Emerson USB Fieldbus Interface

device and its configuration here: Emerson.com/AMS/USB-Fieldbus-Interface.

2.3.2

Installing Engineering Assistant 5.5.1 with AMS 13.5

Stand-Alone

Procedure

1. Insert Rosemount Engineering Assistant (EA) Software disk into the DVD-ROM.

2. Right-click Setup.exe, select Run as Administrator.

Note

If installation does not fully complete, manually enable .NET 3.5 by clicking Turn

Windows features on or off located at Control Panel\All Control Panel Items\

Programs and Features, and rerun the installation

3. If there are old versions of EA 5, uninstall them by selecting Remove when

prompted.

Note

Do NOT uninstall Engineering Assistant 6. Engineering Assistant 5 is not a

replacement for Engineering Assistant 6.

4. In the AMS Network Configuration select Add... to add FF HSE Network, then

follow the prompts.

5. Right-click Config.bat, select Run as Administrator.

6. Using the Fieldbus Interface and its Configuration Utility software, it is possible to

set power to the device if the loop power is not available.

7. If the connected Fieldbus device is at a noncommissioned address, with the

Emerson USB Fieldbus interface connected, use its configuration utility to

commission the device.

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8. Close the Fieldbus interface configuration utility.

2.3.3 Launching Engineering Assistant 5.5.1 and connecting

to the transmitter

Connect the FOUNDATION Fieldbus interface from the PC to the Rosemount 3051SMV

Fieldbus Transmitter.

Procedure

1. Open the transmitter cover on the side marked “Field Terminals”.

2. Connect the communication wires to the terminals labeled “Fieldbus Wiring”.

3. If the device is at a noncommissioned address, use the Emerson USB Fieldbus

Interface’s Configuration Utility to commission the device.

Note

The Emerson USB Fieldbus Interface can be configured to power the connected

Fieldbus device. Never attempt to use two power sources at the same time. Doing

so can disrupt communications and may compromise automation safety. Refer to

the Emerson USB Fieldbus Interface User Manual (AW7060MNL) for further

information.

4. Connect the Rosemount 3051SMV Transmitter to a computer (see Figure 2-1).

Figure 2-1: Connecting a PC to the Rosemount 3051SMV Using the USB Fieldbus

Interface

Rosemount 3051SMV without optional

process temperature connection

Rosemount 3051SMV with optional

process temperature connection

A. USB Fieldbus Interface

5. Launch the Rosemount 3051SMV Engineering Assistant for FOUNDATION Fieldbus

program by selecting MV Engineering Assistant from the Start menu.

6. Launch AMS Device Manager if using the SNAP-ON Engineering Assistant.

a) Right click the device to be configured.

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b) Select SNAP-ON/Linked Apps > MV Engineering Assistant 5.5.1.

7. Start a new configuration or load a saved configuration from a file.

8. Perform the steps outlined in the Creating a flow configuration section.

9. Once the configuration is complete, disconnect MV Engineering Assistant and the

USB Fieldbus Interface. Then, attach the housing cover and tighten so that metal

contacts metal to meet flame-proof/explosion-proof requirements.

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2.3.4 Creating a flow configuration

Engineering Assistant 5.5.1 is designed to guide the user through the setup of the flow

configuration for the Rosemount 3051SMV. This information will be used by the

Engineering Assistant to create the flow configuration parameters that can be sent to the

transmitter or saved for future use.

Procedure

1. Select the fluid designation category.

2. Select the fluid type.

3. Select Next.

Depending on the fluid selected, Engineering Assistant 5.5.1 may bring up a screen

for entering additional fluid information.

4. Select a primary element type, then enter the sizing information in the fields

provided.

5. Select Next.

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6. Enter the operating conditions for the fluid.

a) Select the pressure and temperature range based on the operating

conditions of the process, not the sensor range of the transmitter.

Note

An extremely large or small operating range may increase the uncertainty of the

flow calculation.

The units used for flow configuration are only used in the Engineering Assistant

software. For configuration of device variable units, see Units configuration.

7. Enter the atmospheric pressure.

The transmitter needs absolute pressure to calculate flow. If gage pressure is

measured, the transmitter will calculate absolute pressure based on the user-

defined atmospheric pressure. Atmospheric pressure can be changed in the screen

below. This setting may also be configured per the atmospheric offset configuration

(see Static pressure on page 11) in the Sensor Transducer Block.

8. Select Next.

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9. Review fluid properties of the configuration.

10. Select Finish.

11. When prompted, save the flow configuration to the computer. The file must be

saved for review or to edit the mass flow configuration in the future.

Note

FOUNDATION Fieldbus mass flow configuration files cannot be uploaded from the

Rosemount 3051SMV. If the file is not saved, it cannot be retrieved.

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2.3.5 Sending a flow configuration to the transmitter

Select Send button to download the mass flow configuration file to the transmitter.

Sending the mass flow configuration file will overwrite the existing configuration in the

transmitter. Engineering Assistant will put the Mass Flow Transducer Block out of service

when sending the mass flow configuration.

Procedure

1. Select Send button. A confirmation message will display.

2. At the end of the download, choose which mode to put the Mass Flow Transducer

Block into, and then select Continue.

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2.3.6 Mass flow test calculation

The mass flow test calculation method allows the user to verify the flow configuration of

the Rosemount 3051SMV by entering expected values for the differential pressure,

absolute pressure, and process temperature variables. Test calculation units are always in

inH

O at 68 °F for differential pressure, psi for static pressure and °F for temperature.

To perform a test calculation, select Actions > Methods > Methods > Mass Flow Test

Calculation and follow the on-screen prompts.

Note

The device must be in Automatic Mode in order to successfully perform a mass flow test

calculation. If the resource block is not in automatic mode, the test calculation method

will still run, but the method will report the last live values, rather than the test calculation

outputs.

2.4 Variable configuration

2.4.1 Units configuration

Units for transmitter variables are configured in the XD Scale parameter in each AI Block.

Each AI Block is connected to a transmitter variable according to the Channel parameter in

the AI Block. When the units in an AI Block are changed, the units of the connected

channel variable will be changed in the Sensor Transducer Block or the Mass Flow

Transducer Block accordingly. If multiple AI Blocks are set to the same channel, the XD

Scale units must be manually synchronized to resolve configuration errors.

2.4.2

Mass flow

The following configuration items are found in the Mass Flow Transducer Block.

Note

These configuration items only apply to the Fully Compensated Mass Flow transmitter.

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Low flow cutoff

If the measured Differential Pressure value is less than the Low Flow Cutoff value, the

transmitter will calculate the Flow Rate value as zero.

The unit for this value is always inH

O at 68 °F.

Process temperature mode

The mass flow calculation can use a live process temperature reading or a fixed value

based on the selected Process Temperature Mode. To configure it, select Actions >

Methods > Methods > Mass Flow PT Mode Setup and follow the on-screen prompts.

Mode Description

Normal The transmitter will only use the actual measured process temperature value. If the

temperature sensor fails, the Flow output will go to Bad status.

Backup The transmitter will use the actual measured Process Temperature value. If the

temperature sensor fails, the transmitter will use the value shown in Fixed PT.

Fixed The transmitter will always use the temperature value shown in Fixed PT.

Note

The unit for the Fixed Process Temperature value always matches the Process

Temperature primary value unit. To change this unit setting, see Units configuration.

2.4.3

Differential pressure

The following configuration items are found in the Sensor Transducer Block.

Damping

The damping setting changes the response time of the transmitter; higher values can

smooth variations in output readings caused by rapid input changes. Determine the

appropriate damping setting based on the necessary response time, signal stability, and

other requirements.

The setting for Differential Pressure Damping also affects the Mass Flow.

2.4.4

Static pressure

The following configuration items are found in the Sensor Transducer Block.

Damping

The damping setting changes the response time of the transmitter; higher values can

smooth variations in output readings caused by rapid input changes. Determine the

appropriate damping setting based on the necessary response time, signal stability, and

other requirements.

The setting for static pressure damping affects both absolute and gage pressure

measurements.

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18 Reference Manual

Atmospheric offset

Both absolute and gage pressure are available as variables. The type of transmitter ordered

will determine which variable is measured. The transmitter will calculate either absolute or

gage pressure based on the user-defined atmospheric offset.

2.4.5 Process temperature

The following configuration items are found in the Sensor Transducer Block.

Damping

The damping setting changes the response time of the transmitter; higher values can

smooth variations in output readings caused by rapid input changes. Determine the

appropriate damping setting based on the necessary response time, signal stability, and

other requirements.

Callendar-Van Dusen Coefficients

The Rosemount 3051SMV accepts Callendar-Van Dusen constants from a calibrated RTD

schedule and generates a special custom curve to match that specific sensor Resistance

vs. Temperature performance. Matching the specific sensor curve with the transmitter

configuration enhances the temperature measurement accuracy. Under Actions >

Methods > Methods, the Callendar-Van Dusen constants R0, A, B, and C can be viewed. If

the Callendar-Van Dusen constants are known for the user’s specific Pt 100 RTD sensor,

the constants R0, A, B, and C may be edited by selecting the Callendar-Van Dusen Setup

method and following the on-screen prompts. The user may also view the α, β, and δ

coefficients by selecting the View Alpha, Beta, Delta button. The constants R0, α, β, and δ

may be edited by selecting the Callendar-Van Dusen Setup and following the on-screen

prompts. To reset the transmitter to the IEC 751 Defaults, select the Reset to IEC 751

Defaults method.

User-defined process temperature sensor limits

Process temperature sensor limits can be changed to allow early detection of RTD failures.

When the limits are exceeded, the transmitter will display a Process Temperature Out of

Limits alert in the transmitter status, set the PT measurement status to uncertain, and will

stop using the measured temperature value in the flow calculation. See Mass flow on page

10 for more information on configuring the process temperature mode for mass flow.

Enable/disable process temperature

Using the PT Measurement parameter, the Process Temperature measurement can be

disabled to prevent undesired diagnostic alarms and local display screens. This feature

may be useful if the Process Temperature option was ordered but will not be used or if the

RTD in use has failed and a replacement is not readily available.

When the Process Temperature measurement is disabled, the Process Temperature

measurement status will be “bad”. If using mass flow calculations, set the Mass Flow’s

Process Temperature Mode to Fixed to allow calculations to continue. Once an RTD is

available and wired, set the PT Measurement to Enabled and the Process Temperature

Mode to Normal to allow the live reading to be used for mass flow calculations.

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2.4.6 Variable simulation

The following configuration items are found in the AI Block.

Simulate replaces the channel value coming from the Sensor Transducer Block. For testing

purposes, it is possible to manually drive the output of the Analog Input Block to a desired

value. There are two ways to do this.

Manual mode

Complete the steps below to change only the OUT_VALUE and not the OUT_STATUS of

the AI Block.

Procedure

1. Set the block mode to Manual.

2. Change the Output Value to the desired value.

3. Restore the original block mode when finished.

Simulate

Procedure

1. If the simulate switch on the electronics board is in the Disabled position, move it to

the Enabled position. See Set the switches for more information.

2. Set the Simulate En/Disable parameter to Active.

3. Enter the desired Simulate Value and Status. Make sure the block mode is Auto to

see the value propagate through the block.

4. Set the Simulate En/Disable parameter back to Disabled when finished simulating.

2.5 Device configuration

2.5.1 Display configuration

The following configuration items are found in the LCD display Transducer Block.

The transmitter features a three-line display. The first line of five characters displays the

output description, the second line of seven digits displays the actual value, and the third

line of six characters displays engineering units. The LCD display meter can also display

diagnostic messages.

Each parameter configured for display will appear on the LCD display for a brief period

before the next parameter is displayed. Up to four different variables may be shown on the

display.

The LCD display meter is preconfigured to show the measured variables that correspond

to the transmitter configuration. It can be configured to display any measured or

calculated value that has a status parameter with it (i.e. FOUNDATION Fieldbus DS-65

parameter type). Configure each parameter for display as stated below.

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Rosemount 3051SMV MultiVariable Transmitter Owner's manual

Rosemount 3051SMV MultiVariable Transmitter Owner's manual

Rosemount 3051SMV MultiVariable Transmitter Owner's manual

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