ABB SAM600 Series Operating instructions

b

Grid Automation Products

SAM600 Process Bus I/O System

Operation Manual

Document ID: 1MRK 511 434-UEN

Issued: June 2017

Revision: A

Product version: 1.2

Copyright

This document and parts thereof must not be reproduced or copied without written

permission from ABB, and the contents thereof must not be imparted to a third

party, nor used for any unauthorized purpose.

The software and hardware described in this document is furnished under a license

and may be used or disclosed only in accordance with the terms of such license.

Trademarks

ABB and SAM600 are registered trademarks of the ABB Group. All other brand or

product names mentioned in this document may be trademarks or registered

trademarks of their respective holders.

Open Source License Acknowledgements

This product incorporates open source software components covered by the terms

of third party copyright notices and license agreements. For more information,

refer to 1MRK 511 437-BEN SAM600 Product Guide.

Warranty

Please inquire about the terms of warranty from your nearest ABB representative.

Disclaimer

The data, examples and diagrams in this manual are included solely for the concept

or product description and are not to be deemed as a statement of guaranteed

properties. All persons responsible for applying the equipment addressed in this

manual must satisfy themselves that each intended application is suitable and

acceptable, including that any applicable safety or other operational requirements

are complied with. In particular, any risks in applications where a system failure

and /or product failure would create a risk for harm to property or persons

(including but not limited to personal injuries or death) shall be the sole

responsibility of the person or entity applying the equipment, and those so

responsible are hereby requested to ensure that all measures are taken to exclude or

mitigate such risks.

This document has been carefully checked by ABB but deviations cannot be

completely ruled out. In case any errors are detected, the reader is kindly requested

to notify the manufacturer. Other than under explicit contractual commitments, in

no event shall ABB be responsible or liable for any loss or damage resulting from

the use of this manual or the application of the equipment.

Conformity

This product complies with the directive of the Council of the European

Communities on the approximation of the laws of the Member States relating to

electromagnetic compatibility (EMC directive 2014/30/EU) and concerning

electrical equipment for use within specified voltage limits (Low-voltage directive

2014/35/EU). This conformity is the result of tests conducted by ABB in

accordance with the product standard EN 60255-26 for the EMC directive, and

with the product standard EN 60255-27 for the low voltage directive. The product

is designed in accordance with the international standards of the IEC 60255 series.

Safety Information

Observe the following safety instructions when using the product.

Before first usage, read the product documentation in order to

ensure safe and reliable operation of SAM600 products.

Dangerous voltages can occur on the connectors, even though

auxiliary voltages are disconnected.

Each SAM600 product must be safely connected to ground using

the ground strap.

Only a competent electrician is allowed to carry out the electrical

installation.

Always follow national and local electrical safety regulations.

Non-observance of the safety information can result in death,

personal injury or substantial property damage.

Whenever changes in parameter settings are applied to SAM600

modules, take measures to avoid inadvertent tripping or malfunction

of connected protection and control devices.

Table of contents

SAM600 Process Bus I/O System

1

Operation Manual

Table of contents

Section 1

Introduction ................................................................ 3

1.1 This manual ...................................................................................... 3

1.2 Intended audience ............................................................................ 3

1.3 Related documents ........................................................................... 3

1.4 Symbols and conventions ................................................................. 4

1.4.1 Symbols .......................................................................................... 4

1.4.2 Document conventions ................................................................... 4

Section 2

SAM600 Process Bus I/O System ................................ 5

2.1 System overview ............................................................................... 5

2.1.1 SAM600 common design features .................................................. 5

2.1.2 SAM600-CT for conventional current measurements ...................... 7

2.1.3 SAM600-VT for conventional voltage measurements ...................... 8

2.1.4 SAM600-TS for time synchronization and IEC 61850 gateway ....... 9

2.1.5 System functionality ...................................................................... 11

2.2 Installing SAM600 ........................................................................... 14

2.3 Functional description ..................................................................... 17

2.3.1 Distributed analog sampling .......................................................... 17

2.3.2 Communication ports and available services................................. 17

2.3.3 Bridging of sampled values streams ............................................. 19

2.3.4 Quality information in sampled values streams .............................. 20

2.3.5 Merging and bridging of SV streams in a SAM600 system ............ 21

2.3.6 Simulation of sampled values ........................................................ 23

2.3.7 Digital inputs ................................................................................. 23

2.3.8 Configuration of time synchronization ........................................... 25

2.3.9 SAM600 module and system supervision ..................................... 30

2.3.10 System error announcement ......................................................... 32

2.3.11 Watchdog functionality ................................................................. 33

2.3.12 SAM600 system configuration mismatch ...................................... 34

Section 3

PCM600 Tool ............................................................ 35

3.1 Connectivity packages .................................................................... 35

Section 4

Commissioning SAM600 ........................................... 37

4.1 Safety instructions........................................................................... 37

Table of contents

2 SAM600 Process Bus I/O System

Operation Manual

4.2 Unpacking ..................................................................................... 37

4.3 Mounting and earthing connection ................................................. 37

4.4 Electrical wiring .............................................................................. 37

4.5 Communication wiring ................................................................... 38

4.6 Storing, mounting and disposal ...................................................... 43

Section 5

SAM600 System Startup ........................................... 45

5.1 Start-up behavior ........................................................................... 45

Section 6

Diagnostics and Maintenance .................................... 47

6.1 Maintenance instructions ............................................................... 47

Section 7

Technical Data .......................................................... 49

7.1 Module dimensions and mounting distances ................................. 49

7.2 Labels, connectors and indications of SAM600 modules ............... 50

7.2.1 SAM600 module identification ..................................................... 50

7.2.2 Connector diagrams .................................................................... 51

7.2.3 LED indications for all SAM600 modules ...................................... 58

Appendix A System Log Events.................................................... 61

Appendix B Glossary ................................................................... 65

1MRK 511 434-UEN A Section 1

Introduction

SAM600 Process Bus I/O System

3

Operation Manual

Section 1

Introduction

1.1

This manual

The SAM600 operation manual provides information about the usage of a

SAM600. The manual contains instructions on how to configure, install and

commission a SAM600 system and on how to operate the system once it has been

commissioned.

1.2

Intended audience

This manual addresses engineers and operators who configure, install, commission

and operate a SAM600 system. The user must be trained in and have a basic

knowledge of how to operate substation automation secondary system equipment.

The manual contains terms and expressions commonly used to describe this kind of

equipment.

1.3

Related documents

The following product documentation is available for the SAM600.

Table 1: SAM600 product documentation

SAM600 Product documentation

Document numbers

SAM600 Product Guide

1MRK 511 437-BEN

SAM600 Engineering Manual

1MRK 511 433-UEN

SAM600 Operation Manual

1MRK 511 434-UEN

SAM600 Cyber Security Deployment Guideline

1MRK 511 435-UEN

SAM600 Accessory List

1MRK 511 436-UEN

SAM600 Safety Leaflet

1KHL511872-UEN

SAM600-TS Wiring Diagram

1KHL511910

SAM600-VT Wiring Diagram

1KHL511911

SAM600-CT Wiring Diagram

1KHL511912

SAM600 1.2 PICS and PIXIT (IEC61580 Ed1)

1KHL516076

SAM600 1.2 MICS (IEC61850 Ed2)

1KHL516090

SAM600 1.2 IEC/IEEE 61850-9-3 PICS

1KHL516091

SAM600 1.2 TICS (IEC61850 Ed2)

1KHL516092

Section 1 1MRK 511 434-UEN A

Introduction

4 SAM600 Process Bus I/O System

Operation Manual

1.4

Symbols and conventions

1.4.1

Symbols

The electrical warning icon indicates the presence of a hazard which

could result in electrical shock.

The warning icon indicates the presence of a hazard which could

result in personal injury.

The caution icon indicates important information or warning related

to the concept discussed in the text. It might indicate the presence of

a hazard which could result in corruption of software or damage to

equipment or property.

The information icon alerts the reader of important facts and

conditions.

The tip icon indicates advice on, for example, how to design your

project or how to use a certain function.

Although warning hazards are related to personal injury, it is necessary to

understand that under certain operational conditions the operation of damaged

equipment may result in degraded process performance leading to personal injury

or death. Therefore, it is recommended to comply fully with all warning and

caution notices.

1.4.2

Document conventions

A particular convention may not be used in this manual.

 Abbreviations and acronyms in this manual are spelled out in the glossary. The

glossary also contains definitions of important terms.

 HMI menu paths are presented in bold. For example, select Main menu or

Settings.

 Parameter names are shown in italics. For example, the function can be

enabled and disabled with the Operation setting.

1MRK 511 434-UEN A Section 2

SAM600 Process Bus I/O System

5

Operation Manual

Section 2

SAM600 Process Bus I/O System

2.1

System overview

SAM600 process bus I/O system is a modular, extensible, and customizable

product solution that converts signals from the primary analog process to its digital

counterpart according to the IEC 61850 standard.

The product is designed for both AIS and GIS applications. It can be beneficially

applied to secondary system upgrades as well as new substation installations, thus

integrating seamlessly with modern sensor technology.

SAM600 optimally tailors to different applications, is prepared for placement in

harsh outdoor setups and can be deployed in a stepwise manner in marshalling

kiosks close to primary apparatus, or in existing secondary system protection and

control panels.

2.1.1

SAM600 common design features

Figure 1: SAM600 module

SAM600 process bus I/O system provides unique features with focus on

adaptability to different application types, easy installation and maintenance for

integration into existing secondary systems or for new installations.

Section 2 1MRK 511 434-UEN A

SAM600 Process Bus I/O System

6 SAM600 Process Bus I/O System

Operation Manual

 A SAM600 module per primary apparatus interfaces conventional current or

voltage transformers and provides standalone merging unit (SAMU)

functionality according to the IEC 61850-9-2 standard.

 DIN-rail mountable SAM600 modules with a compact form factor can be

placed close to the primary apparatus. SAM600 modules support operating

temperature ranges between -40°C to +70°C.

 Each SAM600 module terminates main signals from the process (for example,

voltages and currents), as well as auxiliary signals (fuse failure and test switch

indication), thus avoiding cross-wiring and simplifying replacement and

maintenance activities.

 SAM600 modules can be combined into a SAM600 system that scales to the

specific needs of the installation in terms of analog interfaces, communication

ports, and time synchronization capabilities needed.

 A SAM600 system can be assembled by connecting the individual modules in

a daisy chain or in a High-availability Seamless Redundancy ring for added

reliability.

 A SAM600 system can bridge IEC 61850-9-2 traffic by simplifying integration

with non-conventional instrument transformers.

 A SAM600 system can externally synchronize to IEEE 1588 (according to

profile IEC/IEEE 61850-9-3). In addition, SAM600-TS can synchronize to a

1PPS source, as well as it provides 1PPS outputs for synchronizing other

devices.

 SAM600-TS modules provide redundant process bus connectivity according to

the Parallel Redundancy Protocol (PRP) and High-availability Seamless

Redundancy (HSR) protocol (IEC 62439-3:2016).

.

1MRK 511 434-UEN A Section 2

SAM600 Process Bus I/O System

7

Operation Manual

2.1.2

SAM600-CT for conventional current measurements

Figure 2: SAM600-CT module

A SAM600-CT module has four analog input measurement channels and interfaces

conventional current transformers with a 1A or 5A secondary interface (order

variant). The measurement chain is calibrated and temperature compensated.

Interposing CTs are not required and different ratios can be set as settings in

PCM600.

The neutral current as provided in the IEC/UCA 61850-9-2LE stream can either be

measured or calculated as sum of the three phase values.

A pre-assigned binary input can be directly wired to a test switch. The input signals

a test condition in the IEC/UCA 61850-9-2LE stream through a corresponding

quality bit in order to allow for blocking conditions in the IEDs receiving the data

stream. The polarity of the binary input is configurable.

SAM600-CT provides two IEC 61850 access points which can be assigned for

configured for incoming (bridging) and outgoing IEC 61850-9-2LE traffic.

Section 2 1MRK 511 434-UEN A

SAM600 Process Bus I/O System

8 SAM600 Process Bus I/O System

Operation Manual

2.1.3

SAM600-VT for conventional voltage measurements

Figure 3: SAM600-VT module

A SAM600-VT module has four analog input measurement channels and interfaces

conventional voltage transformers with a configurable input voltage between 100V

– 125V AC (phase-phase) on the secondary interface. The measurement chain is

calibrated and temperature compensated.

The neutral voltage as provided in the IEC/UCA 61850-9-2LE stream can either be

measured or calculated as sum of the three phase values.

Binary inputs are provided to signal fuse failure and test conditions in the

IEC/UCA 61850-9-2LE stream through a corresponding quality bit in order to

allow for blocking conditions in the IEDs receiving the data stream. Three inputs

which can be wired

to the secondary contacts of MCBs are pre-assigned to signal a

fuse failure per phase. A fourth input is provided to signal a test condition in the

stream. The polarities of the binary inputs are configurable.

SAM600-VT provides two IEC 61850 access points which can be assigned for

configured for incoming (bridging) and outgoing IEC 61850-9-2LE traffic.

1MRK 511 434-UEN A Section 2

SAM600 Process Bus I/O System

9

Operation Manual

2.1.4

SAM600-TS for time synchronization and IEC 61850

gateway

Figure 4: SAM600-TS module

A SAM600-TS module provides communication redundancy and time

synchronization. The module also has a hardware watchdog functionality.

A SAM600 system can run in a free-running mode or synchronize with IEEE 1588

(profile IEC/IEEE 61850-9-3) or 1PPS signal. Conversely, SAM600 can

synchronize through SAM600-TS other merging units or IED devices through the

five 1PPS outputs available or through the module’s connection to the process bus.

A SAM600-TS module can be configured to provide IEC 61850 access points on

each physical port that is not used for SAM600 system bus connection. Access

points can be redundant or single link in the following combinations:

• Up to five single link access points; one of them can support IEEE 1588

time synchronization.

• One PRP redundant access point and up to 3 single link access points.

Either the PRP access point or one of the single link access points can

support IEEE 1588 time synchronization.

• One HSR redundant access point and up to 3 single link access points.

Either the HSR access point or one of the single link access points can

support IEEE 1588 time synchronization.

Section 2 1MRK 511 434-UEN A

SAM600 Process Bus I/O System

10 SAM600 Process Bus I/O System

Operation Manual

All access points can (externally) receive and publish IEC/UCA 61850-9-2LE

streams from and to the SAM600 system to bay level protection and control

devices.

A SAM600-TS module is optional in a SAM600 system. Up to three SAM600-

TS modules can be chained into a SAM600 system.

Connectors X106 and X107 on the SAM600-TS module can not be

used for SAM600 system bus connection. These two connectors can

only be configured as IEC 61850 access points.

1MRK 511 434-UEN A Section 2

SAM600 Process Bus I/O System

11

Operation Manual

2.1.5

System functionality

Scalable SAM600 system

Each SAM600 module with analog inputs (SAM600-VT and SAM600-CT) is a

self-contained SAMU and can be used in different IEC 61850 process bus

architectures. On SAM600-CT and SAM600-VT modules two independent IEC

61850 access points are available in order to publish analog measurements

according to IEC/UCA 61850-9-2LE. On SAM600-TS modules up to five

independent access points can be configured, and also in redundant configuration.

A SAM600 system can synchronize to external clocks by means of IEEE 1588

Precision Time Synchronization Protocol (see Section 2.1.4), or by the use of a

SAM600-TS modules, to 1PPS..

A SAM600 system can be built by chaining up to 10 SAM600 modules through a

SAM600 system bus. Alternatively, the modules can be connected as a HSR ring

for added communication reliability. A SAM600 system bus ring can use optical

and electrical ports on the SAM600 modules. The connected SAM600 modules act

as a single SAMU with scalable and configurable IEC 61850 access points.

A SAM600-TS module is optional in a SAM600 system. A

SAM600 system can contain a combined total of seven SAM600-

CT and SAM600-VT modules. Up to three SAM600-TS modules

can be added to a SAM600 system.

Merging and bridging of IEC/UCA 61850-9-2LE streams

With a SAM600 system, IEC/UCA 61850-9-2LE based streams that consists of

information provided by individual SAM600 modules can be configured and

published on all IEC 61850 access points of the SAM600 system. This allows to

adapt to various communication architectures and performance requirements of

client devices such as IEDs.

Sampled value streams from external sources (e.g. optical sensors) can be

“brdiged” through a SAM600 system to several IEC 61850 access points. External

streams cannot be merged with SAM600 internal streams.

Each SAM600 module provides its measurements as IEC/UCA 61850-9-2LE

compatible stream on the SAM600 system bus. With PCM600, streams can be

created with the SV Configurator Tool and are assigned to the available IEC 61850

access points of a SAM600 system.

Usage of electrical or optical communication ports

SAM600 modules can be placed in a single marshaling kiosk or in separate

housings in order to achieve close proximity to primary equipment (see Figure 5)

and minimize cabling to primary apparatus.

Section 2 1MRK 511 434-UEN A

SAM600 Process Bus I/O System

12 SAM600 Process Bus I/O System

Operation Manual

When installed in the same kiosk, a SAM600 system bus is typically realized

through 100BASE-TX ports. When installed in different compartments in the field,

the system bus through which SAM600 modules communicate with each other

must be realized by 100BASE-FX ports.

Binary inputs for process supervision

Binary inputs on SAM600 modules are used for secondary system supervision. The

inputs are pre-assigned with test switch indication (SAM600-VT and SAM600-CT)

and fuse failure indication (SAM600-VT only). Information acquired through these

inputs is reflected in the quality information in the IEC/UCA 61850-9-2LE

streams.

The polarity and the input level of the binary inputs are configurable. If the binary

inputs of a SAM600 module are not connected, their input processing can be

disabled in the Parameter Setting Tool of PCM600.

Neutral behavior

The IEC/UCA 61850-9-2LE telegram definition contains a fourth measurement for

both currents and voltages. Depending on the primary equipment and user

requirements, SAM600 modules can be configured individually on how the fourth

measurement is acquired. Both, measurements of the primary value and summation

of measured phases are available. The quality information in the IEC/UCA 61850-

9-2LE stream will reflect the setting.

Time synchronization

Analog samples are time synchronized in order to provide the phase accuracy

required by IEC 61869-9. Synchronization of a SAM600 system with IEDs is

achieved by IEEE 1588 (profile IEC 61580-9-3) or through a 1PPS signal.

Internally, a SAM600 system always synchronizes using IEEE 1588.

The following synchronization methods are supported:

 Synchronization by IEEE 1588 – Access points of a SAM600 system can

synchronize against an external IEEE 1588 master clock with an accuracy of

1μs in order to ensure synchronous sampling.

 Free-running – A SAM600 system can operate in a free-running mode with no

external time synchronization. The SAM600 system itself synchronizes

internally by means of IEEE 1588 in order to ensure synchronous sampling of

the analog data.

 Synchronization by 1PPS – A pulse per second (1PPS) from an external clock

is used to synchronize a SAM600 system through SAM600-TS module with an

accuracy of 1μs in order to ensure synchronous sampling.

For details about supported time synchronization configurations, see Section 2.3.8.

Page is loading ...

ABB SAM600 Series Operating instructions

ABB SAM600 Series Operating instructions

Related papers

Other documents