Regency PTO60-NG Owner's manual

Regency
Brand
Regency
Model
PTO60-NG
Category
Fireplaces
Type
Owner's manual

This manual is also suitable for

FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
918-844b
MODELS: U32SE-NG5
U32SE-LP5
WARNING:
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer to
this manual. For assistance or additional information consult
an authorized installer, service agency or the gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other fl ammable vapours and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by an authorized
installer, service agency or the gas supplier.
FOR YOUR SAFETY
What to do if you smell gas:
Do not try to light any appliance
Do not touch any electrical switch:
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fi re department.
U32SE Sunrise
Gas Insert
12/14/11
Owners &
Installation Manual
Tested by:
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
www.regency-fi re.com
2
U32SE-5 FPI Direct Vent Gas Insert
TO THE NEW OWNER
Congratulations! You are the owner of a state-of-the-art Gas Insert by Regency
®
.
The U32SE Gas Insert has been designed to provide you with all the warmth and charm of a fi replace, at the
fl ick of a switch. The U32SE-NG5 and U32SE-LP5 have been approved by Warnock Hersey/Intertek for both
safety and effi ciency. As it also bears our own mark, it promises to provide you with economy, comfort and
security for many trouble free years to follow.
Please take a moment now to acquaint yourself with these instructions and the many features of your
Regency
®
Fireplace.
U32SE-5 FPI Direct Vent Gas Insert
3
This FPI Mobile/Manufactured Home listed appliance comes
equipped with a dedicated #8 ground lug to which an 18 gauge
copper wire from the steel chassis ground must be attached.
This FPI Mobile/Manufactured Home Listed appliance comes
factory equipped with a means to secure the unit.
INFORMATION FOR MOBILE/MANUFACTURED HOMES AFTER FIRST SALE
This FPI product has been tested and listed by Warnock Hersey as a Direct Vent Wall Furnace to the following standards: CAN/
CGA-2.17-M91, and ANSI Z21.88-2009/CSA 2.33-2009.
This Direct Vent System Appliance must be installed in accordance with the manufacturer's installation instructions and the
Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the current Standard of Fire Safety Criteria for
Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240-MH Mobile Home Standard
in Canada. See section "Manufactured Mobile Home Additional Requirements" for additional requirements.
This appliance installation must comply with the manufacturer's installation instructions and local codes, if any. In the absence of
local codes follow the current National Fuel Gas Code, ANSI Z223.1 and the current National Electrical Code ANSI/NFPA 70 in the
U.S.A., and the current CAN/CGA B149 Gas Installation Code and the current Canadian Electrical Code CSA C22.1 in Canada.
4
U32SE-5 FPI Direct Vent Gas Insert
4
TABLE OF CONTENTS
Optional Hearth Trim Installation .................................28
Low Profi le faceplate installation .................................29
Low profi le - Optional Hearth Trim Installation.............31
OPERATING INSTRUCTIONS
Operating Instructions ................................................32
Lighting Procedure ......................................................32
Procedure ....................................................................32
First Fire ......................................................................32
Automatic Convection Fan Operation.........................33
Normal Operating Sounds Of Gas Appliances ............33
Maintenance Instructions............................................33
Copy Of Lighting Instruction Plate ...............................34
Glass Gasket ...............................................................35
Door Glass ..................................................................35
Pilot Adjustment ...........................................................35
Fan Maintenance .........................................................36
Fan Removal ...............................................................36
Valve assembly Replacement .....................................39
PARTS LIST
Main Assembly ............................................................41
Burner Assembly .........................................................42
Faceplate and door frame ...........................................43
Low profi le faceplate ...................................................44
WARRANTY
The Warranty: Limited Lifetime ...................................47
SAFETY LABEL
Copy of safety decal .....................................................5
REQUIREMENTS
MA Code - CO Detector.................................................6
INSTALLATION
Important Message ......................................................8
For Your Safety ..............................................................8
Before You Start ............................................................8
Before You Start ............................................................8
Specifi cations ................................................................9
Gas Pressure Testing ....................................................9
Installation Into A Solid Fuel Burning Fireplace Or
Factory Built Fireplace ...................................................9
Installation Checklist ....................................................10
Manufactured Mobile Home
Additional Requirements .............................................10
Materials Required ......................................................10
Minimum Fireplace Dimensions ..................................10
Clearances To Combustibles .......................................10
Combustible Mantel ....................................................11
Clearances ..................................................................11
Gas Connection ..........................................................11
Venting.........................................................................11
Flue Liner Installation ..................................................12
Gas Pipe Pressure Testing ..........................................12
Gas Insert Aeration System .........................................12
Conversion from NG to LP ........................................13
Optional Wall Thermostat ...........................................15
Optional Remote Control ............................................15
Final Check..................................................................15
Battery Installation .......................................................15
Wiring Diagrams ..........................................................16
GT remote Installation .................................................18
GM remote Installation ................................................19
Glass Crystal or optional ceramic stones ....................21
Installation on Burner...................................................21
Optional Pebble / Crystal Installation...........................22
Optional Refl ective Panel Installation ..........................23
Standard Flush Door ...................................................25
Faceplate and Door frame installation .........................26
U32SE-5 FPI Direct Vent Gas Insert
5
SAFETY LABEL
This is a copy of the label that accompanies each U32SE-5 Gas Insert.
We have printed a copy of the contents here for your review. The safety
label is located on a plate inside the base of the unit visible when the
bottom louver is opened.
NOTE: Regency
®
units are constantly being improved. Check the
label on the unit and if there is a difference, the label on the unit is
the correct one.
For the State of Massachusetts, installation and repair must be done by a plumber or gasfi tter licensed in the Commonwealth of
Massachusetts.
For the State of Massachusetts, fl exible connectors shall not exceed 36 inches in length.
For the State of Massachusetts, the appliances individual manual shut-off must be a t-handle type valve.
The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm with
battery back up in the same room where the gas appliance is installed.
NATURAL GAS FIREPLACE INSERT:
Factory Equipped For Altitude 0-4500ft. (0-1370m)
Min. supply pressure 5“ WC (1.25 kpa)
Low Setting Man. pressure 1.6" WC (0.41 kpa)
Max. Manifold pressure 3.5" WC (0.87 kpa)
Orifice size #42 DMS
Minimum input 16,500 Btu/h (4.84 )
Maximum input 24,500 Btu/h (7.18 kW)
kW
Min. supply pressure 11" WC (2.73 kpa)
Low Setting Man. pressure 6.4" WC (1.59 kpa)
Max. Manifold pressure 10" WC (2.48 kpa)
Orifice size #54 DMS
Minimum input 17,000 Btu/h (4.98 kW)
Maximum input 20,500 Btu/h (6.01 kW)
PROPANE GAS FIREPLACE INSERT:
Factory Equipped For Altitude 0-4500ft. (0-1370m)
MODEL U32SE-NG5
MODEL U32SE-LP5
Model/Modele:
U32SE-NG5
918-845
MADE IN CANADA /FABRIQUE AU CANADA
Max. Mantel depth M 12” (305mm)
Max. Mantel height N 17" (432mm)
Min. Mantel depth O 3-1/2" (89mm)
Min. Mantel height P 13" (330mm)
Floor to top of unit Q 20" (508mm)
* No Hearth required
Mantel Clearances
L
N
M
O
P
Q
DO NOT REMOVE THIS LABEL /
NE PAS ENLEVER CETTE ETIQUETTE
Serial No. / No de serie
356
This appliance must be installed in accordance with local codes, if any; if none, follow the National Fuel Gas Code, ANSI Z223.1, or Natural Gas and
Propane Installation Code, CSA B149.1.
This appliance must be installed in accordance with the Standard CAN/CSA Z240 MH, Mobile Housing, in Canada, or with the Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States, or when such a standard is not applicable,ANSI/NCSBCSA225.1/NFPA
501A, Manufactured Home Installations Standard
This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured
(mobile) home where not prohibited by local codes. See owner's manual for details.
This appliance is not convertible for use with other gases unless a certified kit is used.
WARNING.This fireplace has been converted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original
parts have been replaced, and the fireplace re-approved by the authority having jurisdiction.
Installer l'appareil selon les codes ou règlements locaux, ou, en l'absence de tels règlements, selon les codes d'installation ANSI Z223.1, National Fuel
Gas Code ou CSA-B149.1 en vigueur.
Installer l'appareil selon la norme CAN/CSA-Z240, Série MM, Maison mobiles ou CAN/CSA-Z240 VC, Véhicules de camping, ou la norme 24 CFR Part
3280, Manufactured Home Construction and Safety Standard. Si ces normes ne sont pas pertinentes, utilisez la norme ANSI/NCSBCS A225.1/NFPA
501A, Manufactured Home Installations Standard
AVERTISSEMENT : Ce foyer a été converti pour utilisation avec un foyer au gaz encastrable et ne peut être utiliser pour brûler du bois ou d'autres
combustibles solides à moins que toutes les pièces d'origine aient été remplacées et que le foyer ait été approuvé de nouveau par l'autorité compétente.
For use with glass doors certified with the appliance only
This vented gas fireplace heater is not for use with air filters. Ne pas utiliser de filtre à air avec ce foyer au gaz à évacuation.
Cet appareil doit être utilize uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil peut être installé dans une maison
préfabriquée ou mobile (É.-U. seulement) installée à demeure si les règlements locaux le permettent. Voir la notice de l'utilisateur pour plus de
renseignements. Cet appareil ne peut pas être utilisé avec d'autres gaz sauf si une trousse de conversion certifiée est fournie.
Cet appareil n'est pas convertible pour une utilisation avec d'autres gaz, sauf si un kit certifié est utilisé.
Pour utilisation uniquement avec les portes en verre certifiées avec l'appareil
Listed:
Certified for/Certifi e pour:
Tested to:
WN# 16516
CANADA and U.S.A.
CAN/CGA-2.17-M91, ANSI Z21.88-2009 / CSA 2.33-2009
VENTED GAS FIREPLACE HEATER
/ FOYER AU GAZ À ÉVACUATION
é
VENTED GAS FIREPLACE HEATER - NOT FOR USE WITH SOLID FUELS. /
NE PAS UTILISER AVEC DUCOMBUSTIBLE SOLIDE.
FOYER AU
GAZ À ÉVACUATION -
Model/Modele:
U32SE-LP5
Minimum Clearances to Combustibles
from Insert
Side wall A 10" (255mm)
Ceiling B 47-1/2" (1205mm)
Alcove Width K 48" (1220mm)
Max. Alcove Depth L 36" (915mm)
K
L
A
B
ÉÉQUIP A L'UISINE POUR GAZ PROPANE
ÉÉQUIP A L'UISINE POUR GAZ NATURAL
FPI Fireplace Products International Ltd.,
Delta BC, CANADA
Pression d'allimentation minimum
Pression la tubulure d' chappement basse
Pression la tubulure d' chappement lev e
Dimensions de l'orifice
D bit Calorifique minimum
D bit Calorifique maximum
à
à
é
ééé
é
é
Pression d'allimentation minimum
Pression la tubulure d' chappement basse
Pression la tubulure d' chappement lev e
Dimensions de l'orifice
D bit Calorifique minimum
D bit Calorifique maximum
à
à
é
ééé
é
é
6
U32SE-5 FPI Direct Vent Gas Insert
6
REQUIREMENTS
5.08: Modifications to NFPA-54, Chapter 10
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for
residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than
seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall
be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled
equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is
installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery
operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure
served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of
qualified licensed professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon
monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of
thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions
shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight
(8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The
sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation
unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by
the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or
structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product
Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the
instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a
Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies
"special venting systems", the following requirements shall be satisfied by the manufacturer:
1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and
2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and
detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions,
all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of
the installation.
MA Code - CO Detector
(for the State of Massachusetts only)
U32SE-5 FPI Direct Vent Gas Insert
77
DIMENSIONS
40-3/4” (1036mm)
21-15/32” (545mm)
27-7/8” (708mm)
14-5/8” (371mm)
35-15/16” (912mm)
23-15/16” (607mm)
Low Profi le Faceplate Dimensions
9-15/16”
(252mm)
(22mm)
7/8”
8
U32SE-5 FPI Direct Vent Gas Insert
4) See general construction and assembly
instructions. This appliance may only be
installed in a vented, noncombustible fi replace.
5) This appliance is Listed for bedroom installations
when used with a Listed Millivolt Thermostat.
Some areas may have further requirements,
check local codes before installation.
6) Always connect this insert to a vent system
venting to the outside of the building envelope.
Never vent to another room or inside a building.
Make sure that the vent is properly sized and is
of adequate height to provide the proper draft.
7) Inspect the venting system annually for
blockage and any signs of deterioration.
8) Any glass removed for servicing must be
replaced prior to operating the appliance.
9) To prevent injury, do not allow anyone who is
unfamiliar with the operation to use the fi replace.
10) Due to high temperatures, the appliance should
be located out of high traffi c areas and away
from furniture and draperies. Children and
adults should be alerted to the hazards of high
surface temperatures, especially the fi replace
glass and gold trims, and should stay away to
avoid burns or clothing ignition. Young children
should be carefully supervised when they are
in the same room as the appliance. Clothing or
other fl ammable material should not be placed
on or near the appliance.
INSTALLATION
Emissions from burning wood or gas could
contain chemicals known to the State of
California to cause cancer, birth defects or
other reproductive harm.
IMPORTANT MESSAGE
SAVE THESE
INSTRUCTIONS
The FPI Gas Insert must be installed in accordance
with these instructions. Carefully read all the
instructions in this manual fi rst. Consult the building
authority having jurisdiction to determine the need
for a permit prior to starting the installation.
NOTE: Failure to follow the instructions could cause
a malfunction of the heater which could result in
death, serious bodily injury, and/or property damage.
Failure to follow these instructions may also void
your fi re insurance and/or warranty.
FOR YOUR SAFETY
This appliance requires air for proper combustion.
Always provide adequate combustion and
ventilation air. Follow instructions and information
in CAN/CGA B149 (in Canada) or the National Fuel
Gas Code ANSI Z223.1 (in the USA), regarding
requirements for combustion and ventilation air.
CLOTHING OR OTHER FLAMMABLE
MATERIAL SHOULD NOT BE PLACED
ON OR NEAR THE APPLIANCE.
CHILDREN AND ADULTS SHOULD BE
ALERTED TO THE HAZARDS OF HIGH
SURFACE TEMPERATURES, ESPE-
CIALLY THE FIREPLACE GLASS, AND
SHOULD STAY AWAY TO AVOID BURNS
OR CLOTHING IGNITION.
INSTALLATION AND REPAIR SHOULD
BE DONE BY AN AUTHORIZED
SERVICE PERSON. THE APPLIANCE
SHOULD BE INSPECTED BEFORE
USE AND AT LEAST ANNUALLY BY A
PROFESSIONAL SERVICE PERSON.
MORE FREQUENT CLEANING MAY
BE REQUIRED DUE TO EXCESSIVE
LINT FROM CARPETING, BEDDING
MATERIAL, ETC. IT IS IMPERATIVE THAT
CONTROL COMPARTMENTS, BURNERS
AND CIRCULATING AIR PASSAGEWAYS
OF THE APPLIANCE BE KEPT CLEAN.
DUE TO HIGH TEMPERATURES, THE
APPLIANCE SHOULD BE LOCATED
OUT OF TRAFFIC AND AWAY FROM
FURNITURE AND DRAPERIES.
WARNING: FAILURE TO INSTALL THIS
APPLIANCE CORRECTLY WILL VOID
YOUR WARRANTY AND MAY CAUSE A
SERIOUS HOUSE FIRE.
YOUNG CHILDREN SHOULD BE CARE-
FULLY SUPERVISED WHEN THEY ARE
IN THE SAME AREA AS THE APPLI-
ANCE. TODDLERS, YOUNG CHILDREN
AND OTHERS MAY BE SUSCEPTIBLE
TO ACCIDENTAL CONTACT BURNS. A
PHYSICAL BARRIERS IS RECOMMEND-
ED IF THERE ARE AT RISK INDIVIDUAL
IN THE HOUSE. TO RESTRICT ACCESS
TO A FIREPLACE OR STOVE, INSTALL
AN ADJUSTABLE SAFETY GATE TO
KEEP TODDLERS, YOUNG CHILDREN
AND OTHER AT RISK INDIVIDUALS OUT
OF THE ROOM AND AWAY FROM HOT
SURFACES.
BEFORE YOU START
Safe installation and operation of this appliance
requires common sense, however, we are required
by the Canadian Safety Standards and ANSI
Standards to make you aware of the following:
BEFORE YOU START
Safe installation and operation of this appliance
requires common sense, however, we are required
by the Canadian Safety Standards and ANSI Stand-
ards to make you aware of the following:
General Safety Information
1) The appliance installation must conform with
local codes or in the absence of local codes,
with CAN/CGA B149 (in Canada) or the National
Fuel Gas Code ANSI Z223.1 in the U.S.A. This
appliance should be installed by a qualifi ed gas
fi tter technician only.
2) Installation and repair should be done by a
qualifi ed service person.
3) The appliance should be inspected before use
and at least annually by a professional service
person. More frequent cleaning may be required
due to excessive lint from carpeting, bedding
material, animal hair, etc. It is imperative that
control compartments, burners and circulating
air passageways of the appliance be kept clean.
U32SE-5 FPI Direct Vent Gas Insert
9
INSTALLATION
SPECIFICATIONS
At pressures over 1/2 psig, the pipe to the unit must
be disconnected.
Gas Input Capacity:
Natural Gas 24,500 Btu/h
Propane 20,500 Btu/h
Min. Input
Natural Gas 16,500 Btu/h
Propane 17,000 Btu/h
Fuels: Approved for use with both natural gas,
and propane. Approved as is for use at 0' to 4,500'
(0-1370m).
Electrical: 120V A.C. system.
Circulation Fan: Variable speed, 110 CFM.
Vent System: 3" co-linear aluminum fl ex.
The efficiency rating of the appliance is a
product thermal efficiency rating determined
under continuous operating conditions and was
determined independent of any installed system.
GAS PRESSURE
TESTING
The appliance must be isolated from the gas sup-
ply piping system by closing its individual manual
shut off valve during any pressure testing of the
gas supply piping system at test pressures equal
to or less than
1/2 psig. (3.45 kPa).
INSTALLATION INTO A
SOLID FUEL BURNING
FIREPLACE OR
FACTORY BUILT
FIREPLACE
The U32SE Gas Insert has been tested and
approved to be vented into any masonry fi replace or
approved solid fuel burning factory built fi replace that
will allow the insert to physically fi t into the fi rebox.
Refer to "Minimum Fireplace Dimensions" section
for minimum fi replace clearances.
If the factory built fi replace* height is too low for
your Insert, you may remove the smoke baffl e plate,
damper, refractory (fi rebricks), glass doors, screen
rails, screen mesh and log grates from the factory
built fi replace as long as these items are saved and
are reinstalled in the event that the Insert is removed.
Smoke shelves, shields and baffl es may be removed
if attached by mechanical fasteners. If any part is
removed it must not weaken the structural integrity
of the factory built fi replace.
NOTE: Any alterations made to the listed solid fuel
burning factory built fi replace may void the listing
of the fi replace.
*Check with your local inspector before commencing
with this installation.
Installer must mechanically attach the supplied label
to the inside of the fi rebox of the fi replace into which
the gas fi replace insert is installed.
"WARNING: This fi replace has been converted
for use with a gas fi replace insert only and
cannot be used for burning wood or solid fuels
unless all original parts have been replaced,
and the fi replace re-approved by the authority
having jurisdiction."
10
U32SE-5 FPI Direct Vent Gas Insert
INSTALLATION
G
K
L
A
B
C
A
B
D
E
C
MANUFACTURED
MOBILE HOME
ADDITIONAL
REQUIREMENTS
1) Ensure that structural members are not cut or
weakened during installation.
2) Ensure proper grounding using the #8 ground
lug provided.
3) Appliance must be anchored to the fl oor with
the supplied anchoring methods.
MATERIALS REQUIRED
No electrical power supply is required for the gas
control to operate. A 120 Volt AC power cord is
hooked up to the fan. Plug the 3 wire cord into
a suitable receptacle. Do not cut the ground
terminal off under any circumstances. When
connected with 120 volts, the appliance must be
electrically grounded in accordance with local codes,
current version of CSA C22.1 (in Canada) or in the
absence of local codes, with the National Electrical
Code ANSI/NFPA 70-1987.
NOTE: This unit is equipped with a heat sensor
thermodisc which will prevent the blower
from operating until the unit reaches the
correct temperature.
INSTALLATION
CHECKLIST
Before installing vent system ensure that the damper
plate is open and secure to prevent the damper plate
from falling down and crushing the liner.
The FPI Gas Insert is installed as listed.
1) Check all clearances to combustibles, (Refer to
sections "Minimum Fireplace Dimensions and
Clearances to Combustibles)
2) Make the gas connection. (Refer to section
"Gas Connection")
3) Install the 3" fl ue liner to the sliding connector
plate. (Refer to section "Flue Liner Installation.")
4) Slide the unit half way into the fi replace.
5) Pull the vent connector plate through the tapered
brackets and fasten to the front plate. Refer to
section "Flue Liner Installation.")
6) Slide the unit fully into the fi replace.
7) Test gas pressure (Refer to section "Gas Pipe
Pressure Testing"). Check aeration system
(Refer to section "Gas Insert Aeration System").
8) Install 4-AA batteries into battery pack or optional
AC power adaptor.
9) Install standard and optional features. Refer
to the following sections:
a. LP Conversion Kit
b. Glass Crystals
c. Optional Ceramic Spa Stones
d. Standard Flush Door
e. Contemporary Faceplate & Door Frame
f. Wall Thermostat
g. Remote Control
10) Final check: Before leaving this unit with the
customer, the installer must ensure that the
appliance is fi ring correctly. This includes:
a) Clocking the appliance to ensure the correct
fi ring rate.
b) Adjusting the primary air, if required, to
ensure that the fl ame does not carbon. See
"Gas Insert Aeration System" section.
c) Ensuring that the appliance is venting
correctly.
MINIMUM FIREPLACE
DIMENSIONS
The minimum fi replace clearances & dimensions
for the FPI gas insert are shown in the following
diagrams:
CLEARANCES TO
COMBUSTIBLES
Minimum Clearances to Combustibles
From Unit
Sides A 10" / 255 mm
Ceiling B 47.5" / 1205 mm
Mantel C 13" / 330mm
Max. Mantle Depth G 12" / 305 mm
Min. Alcove Width K 48" / 1220 mm
Max. Alcove Depth L 36" / 915 mm
Max.Lentil
Bar Depth
A
Height
B
Depth
C
Width
(rear)
D
Width
(front)
E
9" 22" 14" 22-1/2" 26-1/2"
U32SE-5 FPI Direct Vent Gas Insert
11
INSTALLATION
VENTING
THE APPLIANCE MUST NOT BE
CONNECTED TO A
CHIMNEY FLUE SERVING A
SEPARATE SOLID FUEL
BURNING APPLIANCE.
This appliance is designed to be attached to two
3" (76mm) co-linear aluminium fl ex running the full
length of the chimney. The fl ue length must be a
minimum length of 8 ' (2.44m) and a maximum of 35'
(10.7m). See chart below for minimum distances from
roof. Periodically check that the vent is unrestricted.
Masonry chimneys may take various contours which
the fl exible liner will accommodate. However, keep
the fl exible liner as straight as possible, avoid
unnecessary bending.
The Air Intake pipe must be attached to the inlet air
collar of the termination cap.
Part # Description
948-305 3" Flex - 35 ft.
946-529 Co-linear DV Vertical
Termination Cap
GAS CONNECTION
GAS CONNECTION WARNING:
Only persons licensed to work with
gas piping may make the necessary
gas connections
to this appliance.
1) If the appliance is to be installed into an existing
chimney system, thoroughly clean the masonry
or factory built fi replace.
2) The appliance is provided with an opening on
the left hand side of the control compartment.
A 3/8" NPT gas supply pipe must be brought
near this inlet hole.
3) Locate the center point where the vent will pass
through the chimney above the appliance. Move
the appliance into the exact location where it is
to be installed. Ensure that the Insert is level.
12" Mantel
3-1/2"
Mantel
47”
(1194mm)
to ceiling
17"
13"
20“
to floor
2
0
12
6
4
810
2
0
12
6
16
4
14
8
18
10
Side View
Top of
Unit
Faceplate
Top
G
C
L
Gas
Inlet
Alternate Approved Caps
46dva-VC Vertical Termination Cap
46dva-VCH High Wind Cap
46dva-GK 3" Co-linear Adaptor with fl ashing
In areas of consistently high winds, we recommend
using the Simpson Dura-Vent System (46dva-GK
adapter and 46dva-VCH high-wind cap).
The Air Intake pipe must be attached to the inlet
air collar of the termination cap.
Due to the extreme heat this fi replace emits,
the mantel clearances are critical.
Note: A non-combustible mantel may be
installed at a lower height if the framing
is made of metal studs covered with a
non-combustible board.
Mantel can be installed anywhere in shaded area
or higher using the above scale.
Note: Ensure the paint that is used on the
mantel and the facing is "heat resistant"
or the paint may discolour.
COMBUSTIBLE MANTEL
CLEARANCES
12
U32SE-5 FPI Direct Vent Gas Insert
INSTALLATION
GAS PIPE
PRESSURE TESTING
The appliance must be isolated from the gas supply
piping system by closing its individual manual shut-
off valve during any pressure testing of the gas
supply piping system at test pressures equal to or
less than 1/2 psig. (3.45 kPa). Disconnect piping
from valve at pressures over 1/2 psig.
The manifold pressure is controlled by a regulator
built into the gas control, and should be checked
at the pressure test point.
Note: To properly check gas pressure, both
inlet and manifold pressures should be
checked using the valve pressure ports
on the valve.
1) Make sure the valve is in the "OFF" position.
2) Loosen the "IN" and/or "OUT" pressure tap(s),
turning counterclockwise with a 1/8" wide fl at
screwdriver.
3) Attach manometer to "IN" and/or "OUT"
pressure tap(s) using a 5/16" ID hose.
4) Light the pilot and turn the valve to "ON" position.
5) The pressure check should be carried out with
the unit burning and the setting should be within
the limits specifi ed on the safety label.
6) When fi nished reading manometer, turn off the
gas valve, disconnect the hose and tighten the
screw (clockwise) with a 1/8" fl at screwdriver.
Note: Screw should be snug, but do not
over tighten.
GAS INSERT
AERATION SYSTEM
The burner aeration is factory set but may need
adjusting due to either the local gas supply or
altitude. Open the air shutter for a blue fl ame or
close for a yellow fl ame.
The burner assembly will need to be removed in
order to adjust burner aeration if required. See
steps 1-4 in 'Conversion from NG to LP.
Minimum Air shutter Opening
Glass
Crystals
Ceramic
Stones
Natural Gas 3/8"1/8"
Propane 1/2" 3/8"
CAUTION: Carbon will be produced if air shutter
is closed too much.
Note: Any damage due to carboning resulting
from setting the aeration controls improperly
is NOT covered under warranty.
Note: Aeration Adjustment should only
be performed by an authorized FPI
Installer at the time of installation or
service.
Be careful not to damage thermal insula-
tion when sliding on vent connector plate.
This could cause blockage.
FLUE LINER
INSTALLATION
1) Cut the fl ex liner as required.
2) Mark the end of one liner to indicate Inlet.
3) Connect the other end of the above liner to
the inlet side of the termination adaptor, seal
connection with high temperature silicone.
Secure with gear clamp.
4) Connect the 2nd liner to the exhaust side of the
adaptor, seal connection with high temperature
silicone. Secure with gear clamp.
5) Install fl ashing.
6) Insert both liners into chimney, passing through
the damper opening.
7) Install termination cap.
8) Connect the marked end of the liner to the inlet
collar of the vent connector plate marked with
an "I", seal connection with high temperature
silicone. Secure with gear clamp.
9) Connect the 2nd liner to the exhaust collar
marked with an "E", seal connection with high
temperature silicone. Secure with gear clamp.
NOTES:
1) Final gas connection should be made after
unit is in place to avoid damage to line when
pushing the unit into position.
2) Mill-pac may be used instead of high
temperature silicone and screws may be used
instead of gear clamps at connections of liner
to inlet and vent collars.
U32SE-5 FPI Direct Vent Gas Insert
13
INSTALLATION
CONVERSION KIT # 425-972 FROM NG TO LP
U32SE-5 using SIT 886 NOVA Gas Valve
Each Kit contains one LPG
Conversion Kit
LPG Conversion Kit Contains:
Qty. Part # Description
1 904-163 Burner Orifi ce #54
1 918-590 Decal "Converted to
LPG"
1 908-528 Red "LPG" label
1 904-529 5/32" Allen Key
1 910-101 LPG Injector
(Pilot Orifi ce)
1 911-009 Hi/Lo Conversion LP
1 918-856 Instruction Sheet
THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION!!
Installation of the LPG
Conversion Kit:
1) Shut off the gas supply.
2)
a) Remove the louvers, bay door or
faceplate if installed.
b) Remove the logs, embers, and brick
panels (if installed).
3) Remove the glass door.
a) Release the two hooks from the
bottom of the glass door.
b) Swing the door out 45 degrees from
the bottom - then lift up and out.
For the U32SE only:
3) Remove the burner by undoing the 2
screws as shown below.
Burner
5) Remove the base cover by lifting up
from the back, then maneuver it out.
Base Cover
Burner Orifi ce
Lift up from the back.
6) Remove burner orifi ce with a 1/2” wrench
and discard. Use another wrench to hold
onto the elbow behind the orifi ce.
7) Install the new LP burner orifi ce stamped
#54 and tighten.
8) Remove the pilot shield by removing the
2 screws as shown below.
4) After screws have been removed,
slide the burner to the left, then lift out
carefully.
14
U32SE-5 FPI Direct Vent Gas Insert
INSTALLATION
16) Unscrew the pilot orifi ce with the Allen
key and replace with the LPG pilot orifi ce
in the kit and replace pilot cap.
17) Remove burner orifi ce with a 1/2"
wrench and discard. Use another
wrench to hold on to the elbow behind
the orifi ce.
Burner Orifi ce
18) Reinstall new burner orifi ce LPG
stamped #54 or LPG Orifi ce #56 for use
with Faceplate (orifi ce supplied with
faceplate) and tighten.
For both U32SE & P33E-4 units:
19) Remove regulator and discard. Install
the Hi/Lo pressure regulator onto the
valve with 2 screws as shown below.
20) Attach the label “This unit has been
converted to LPG” near or on top of the
serial # decal.
21) Replace yellow “NG” label with red
“LPG” label.
22) Reverse step 3 - 1
23) Check for gas leaks.
24) Check inlet and outlet pressures.
15) Undo clip and remove pilot cap to
expose pilot orifi ce.
ClipPilot Cap
Warning for P33E unit
Must install LPG Orifi ce #54 for use
with Flush, Louver, or Bay Door.
Must install LPG Orifi ce #56 for use
with Faceplate.
Remove the 2 screws, push Burner
Assembly to the left and lift out.
For the P33E unit only:
14) Remove the 2 screws holding the Burner
Assembly to the fi rebox base. Push the
Burner Assembly to the left and lift out.
9) Pull off the pilot cap to expose the pilot
orifi ce.
10) Unscrew the pilot orifi ce with the
supplied allen key and replace it with the
LP pilot orifi ce and re-install the pilot cap
and the pilot shield.
11) Re-install base cover.
12) Re-install the burner.
NOTE: Before re-installing the burner,
ensure the LP areation setting is set
at 1/2" min. when using glass crystals
and 1/8" min. when using ceramic
stones.
13) Follow steps 19 - 26 on this page.
Pilot Cap
Installer Notice:
These instructions must be
left with the appliance.
U32SE-5 FPI Direct Vent Gas Insert
15
INSTALLATION
FINAL CHECK
Before leaving this unit with the customer, the installer must ensure that the appliance is fi ring correctly. This includes:
1) Clocking the appliance to ensure the correct fi ring rate (rate noted on label) at 15 minutes.
2) If required, adjusting the primary air to ensure that the fl ame does not carbon. First allow the unit to burn for 15 min. to stabilize.
3) Check for proper draft.
CAUTION
Any alteration to the product that causes sooting or carboning that results in damage to the exterior facia is not the
responsibility of the manufacturer.
OPTIONAL WALL THERMOSTAT
A wall thermostat may be installed if desired, follow the wiring diagram
below. FPI offers an optional programmable thermostat but any 250-750
millivolt rated non-anticipator type thermostat that is CSA, ULC or UL
approved may be used.
CAUTION
Do not connect the millivolt wall thermostat wires
to the 120V wires.
Thermostat Wire Table
OPTIONAL REMOTE CONTROL
Use the FPI Remote Control Kit approved for this unit. Use of other
systems may void your warranty.
The remote control kit comes with a hand held transmitter, a receiver
and a wall mounting plate.
1) Choose a convenient location on the wall to install the receiver and
the receptacle box (protection from extreme heat is very important).
Run wires from the fi replace to that location. Use Thermostat Wire
Table.
2) Connect the two wires to the gas valve. See wiring diagrams. Optional
wall switch GT/GTM using wire 0.584.907
3) Install 3 AAA alkaline batteries in transmitter and 4 AA alkaline bat-
teries in the receiver. Install the receiver and its cover in the wall.
Switch the remote receiver to "remote" mode. The remote control is
now ready for operation.
BATTERY INSTALLATION
OPTIONAL PEBBLES / GLASS CRYSTAL INSTALLATION
FOR FIREBOX BASE (AROUND BURNER)
Firebox (Around Burner) Packages
Unit Glass Crystals Pebbles
HZ54E / HZ54EPV 6 lbs 2 packages (6 x bags pebbles)
HZ42 / HZ42E / HZ40E 5 lbs 2 packages (6 x bags pebbles)
HZ42ST / HZ42STE / HZ42STEPV 5 lbs 2 package (6 x bags pebbles)
HZ30E 2 lbs 1 package (3 x bags pebbles)
HZI540EB 4 lbs 1.5 packages (4 x bags pebbles)
HZI390E/ HZI390EB 3 lbs 1 package (3 x bags pebbles)
HZI234E 2 lbs 1 package (3 x bags pebbles)
HZO42 / HZO42 (AUS) 3 lbs 1 package (3 x bags pebbles)
P33S / P33SE 3 lbs 1 package (3 x bags pebbles)
1) 4 AA batteries must be installed in the battery pack to operate the burner switch.
2) Install 2 AA batteries per side and connect as shown below.
CAUTION
Do not connect the millivolt
remote control
the 120V wires.
Recommended Maximum Lead Length
(Two-Wire) When Using Wall
Thermostat (CP-2 System)
Wire Size Max. Length
14 GA. 50 Ft.
16 GA. 32 Ft.
18 GA. 20 Ft.
20 GA. 12 Ft.
22 GA. 9 Ft.
16
U32SE-5 FPI Direct Vent Gas Insert
INSTALLATION
WIRING DIAGRAMS
This heater does not require a 120V A.C. supply for operation. In case of a power failure, the burner switch and the optional remote control/ thermostat
will continue to operate. However, a 120V A.C. power supply is needed for the fan/blower operation.
Caution: Ensure that the wires do not touch any hot surfaces and are away from sharp edges.
0.886.001
Proflame Valve
Standard Main On/Off Switch
or Optional Wall Switch
Proflame System
Configuration
886 GTMF
Wire Diagram
SureFire™ Switch
SureFire™ Switch
Note: 4 AA batteries must be installed to
operate the burner switch.
Do not use a 9 volt battery.
IMPORTANT:
If the optional remote control is used, the AA batteries normally installed into the battery holder must be removed. The AA batteries in the
receiver now operate the unit. Having AA batteries in both the battery holder and receiver will damage the gas valve.
U32SE-5 FPI Direct Vent Gas Insert
17
INSTALLATION
An optional AC power adaptor may be installed as a constant power source for the SureFire system.
IMPORTANT: Recommend removing the 4-AA batteries in the SureFire receiver.
This will avoid battery leakage and power drainage. 4-AA Battery pack may be re-installed into receiver during power outages.
NOTE: For all Gas Fireplaces 120 volt power must be brought to the receptacle box inside the ERWWRPRIWKH¿UHER[(provided with the unit).
All Freestanding Gas Stoves & Gas Inserts will need a receptacle box located outside / near the unit
so that the AC Power Adaptor can be plugged in.
INSTALL AC ADAPTOR WITH SUREFIRE WALL RECEIVER SWITCH ONLY - (WITHOUT REMOTE)
INSTALL AC ADAPTOR WITH SUREFIRE PROFLAME GT / GTM REMOTE
1) Locate “DC Supply” tag on wire harness. For location in unit
see remote installation page in owners manual.
2) Connect the male end from AC adaptor to the female end
tagged “DC Supply” on wiring harness in unit.
2) Locate FCM - COM connector on the Remote wire harness -
see manual for location in unit.
3) Plug in wire adaptor to FCM - COM connector - be careful not
WRGDPDJHHQGV7KLVRQO\¿WVRQHZD\
3)
Plug AC adaptor into 120V wall outlet (or into 120V receptacle if
LQVWDOOHGLQVLGHWKHJDV¿UHSODFH¿UHER[
4) Neatly tuck any loose AC Power Adaptor wires neatly underneath /
inside the appliance.
Note: (QVXUHWKDWZLUHVGRQRWWRXFKWKHXQGHUVLGHRIWKH¿UHER[
(keep wires away from the heat as much as possible).
FCM - COMAC adaptor
wire adaptor
1) Connect the male end of the AC adaptor to the female end of the
wire adaptor (supplied with AC adaptor) together as shown .
AC adaptor
Wire adaptor
FCM - COM
4) Plug AC adaptor into 120V wall outlet (or into 120V receptacle if
LQVWDOOHGLQVLGHWKHJDV¿UHSODFH¿UHER[
5) Neatly tuck any loose AC Power Adaptor wires neatly underneath /
inside the appliance.
Note: (QVXUHWKDWZLUHVGRQRWWRXFKWKHXQGHUVLGHRIWKH¿UHER[
(keep wires away from the heat as much as possible).
AC POWER ADAPTOR INSTALLATION (FOR SUREFIRE SYSTEMS)
18
U32SE-5 FPI Direct Vent Gas Insert
INSTALLATION
6) Identify wires in the GT remote wiring harness.
(See attached wiring diagram for details. )
7) Locate green and white ON/OFF wires.
Connect the TPTH and TH wires - green to green and white to
white as shown below. See attached wiring diagram for details.
8) Plug in receiver DC supply wire to the DFC supply- as shown
below.
9) Install 4 - AA batteries into the receiver, ensure correct polarity.
10) Plug receiver wires into the back of the receiver and bundle wires
with the wire clip as shown below.
11) Install the heat shield to the receiver with two screws and attach to
the fl oor of the unit with a velcro pad.
12) Reverse steps 5 and 4.
13) Match the remote control to the receiver - see remote control
instructions.
14) Reverse steps 2 and 1.
15) Check to ensure there are no gas leaks.
4) Remove DFC (digital fi rebox control box) from the fl oor of the unit.
5) Disconnect wire harness, ground wire and spark wire from DFC.
See attached wiring diagram for details.
1) Shut off the gas supply and disconnect all power to the unit.
2) Remove the louvers, bay door or faceplate if installed.
3) Disconnect battery pack - located on the fl oor of the unit, as shown
below and discard.
Do not use battery pack with receiver.
TPTH
(white)
TH
(green)
Heat Shield
Wire Clip
GT REMOTE INSTALLATION
U32SE-5 FPI Direct Vent Gas Insert
19
INSTALLATION
4) Remove DFC (digital fi rebox control box) from the fl oor of the unit.
5) Disconnect wire harness, ground wire and spark wire from DFC.
1) Shut off the gas supply and disconnect all power to the unit.
2) Remove the louvers, bay door or faceplate, if installed.
3) Disconnect battery pack - located on the fl oor of the unit, as shown
below.
Do not use battery pack with receiver.
6) Locate green and white ON/OFF wires.
Connect the TPTH and TH wires - green to green and white to
white as shown below.
7) Plug in receiver DC supply wire to the DFC supply as shown belo
w
Remove the hi/lo knob by removing 2 screws as shown below.
Be sure to remove diaphram and spring - discard both.
8) Install the stepper motor in the same location the hi/lo knob was
removed from - with 2 screws as shown below.
9) Connect stepper motor wire to the lead marked motor.
TPTH
TH
GTM REMOTE INSTALLATION
20
U32SE-5 FPI Direct Vent Gas Insert
INSTALLATION
12) Plug receiver wire harness wires from the receiver into the DFC
box.
13) Reinstall the DFC box onto the velcro pad on the fl oor of the unit.
14) Install the heat shield to the receiver with two screws and attach
to the fl oor of the unit with a velcro pad.
15) Reverse steps 5 and 4.
16) Match the remote control to the receiver - see remote control
instructions.
17) Reverse steps 2 and 1.
18) Check to ensure there are no gas leaks..
Heat shield
10) Install 4 - AA batteries into the receiver.
Ensure correct polarity.
11) Plug receiver wire harness into the back of the receiver and
bundle wires with the wire clip - as shown below.
Wire clip
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44
  • Page 45 45
  • Page 46 46
  • Page 47 47
  • Page 48 48

Regency PTO60-NG Owner's manual

Regency
Brand
Regency
Model
PTO60-NG
Category
Fireplaces
Type
Owner's manual
This manual is also suitable for
Download PDF
report

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI

Related papers

Other documents