Wacker Neuson CT36-X-C User manual

Brand: Wacker Neuson

Model: CT36-X-C

Type: User manual

Trowel

CT 36-X-C

OPERATOR’S MANUAL

0162071en 002

1108

0162071EN

Foreword

wc_tx000001gb electric.fm 3

Foreword

This manual provides information and procedures to safely operate

and maintain this Wacker Neuson model. For your own safety and

protection from injury, carefully read, understand and observe the

safety instructions described in this manual.

Keep this manual or a copy of it with the machine. If you lose this

manual or need an additional copy, please contact Wacker Neuson

Corporation. This machine is built with user safety in mind; however,

it can present hazards if improperly operated and serviced. Follow

operating instructions carefully! If you have questions about operating

or servicing this equipment, please contact Wacker Neuson

Corporation.

The information contained in this manual was based on machines in

production at the time of publication. Wacker Neuson Corporation

reserves the right to change any portion of this information without

notice.

All rights, especially copying and distribution rights, are reserved.

No part of this publication may be reproduced in any form or by any

means, electronic or mechanical, including photocopying, without

express written permission from Wacker Neuson Corporation.

Any type of reproduction or distribution not authorized by Wacker

Neuson Corporation represents an infringement of valid copyrights

and will be prosecuted. We expressly reserve the right to make

technical modifications, even without due notice, which aim at

improving our machines or their safety standards.

Foreword

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CT 36-X-C Table of Contents

Foreword 3

1. Safety Information 7

1.1 Laws Pertaining to Spark Arresters ...................................................... 7

1.2 Operating Safety .................................................................................. 8

1.3 Operator Safety while using Internal Combustion Engines .................. 9

1.4 Service Safety .................................................................................... 10

1.5 Label Locations .................................................................................. 11

1.6 Safety and Information Labels ............................................................ 12

2. Operation 16

2.1 Application .......................................................................................... 16

2.2 New Machine Set-up .......................................................................... 16

2.3 Recommended Fuel ........................................................................... 16

2.4 Installing Blades ................................................................................. 17

2.5 Installing and Adjusting Handles ........................................................ 18

2.6 Controls .............................................................................................. 19

2.7 Centrifugal Stop .................................................................................. 19

2.8 Before Starting ................................................................................... 20

2.9 Starting / Stopping .............................................................................. 21

2.10 Operation ............................................................................................ 22

2.11 Pitch Adjustment ................................................................................ 24

3. Maintenance 25

3.1 Periodic Maintenance Schedule ......................................................... 25

3.2 Belt Replacement ............................................................................... 26

3.3 Trowel Lubrication .............................................................................. 27

3.4 Lifting .................................................................................................. 28

3.5 Storage ............................................................................................... 30

3.6 Troubleshooting .................................................................................. 31

Table of Contents CT 36-X-C

wc_bo0162071en_002TOC.fm 6

4. Technical Data 32

4.1 Dimensions and Weight ......................................................................32

4.2 Engine .................................................................................................33

4.3 Trowel ..................................................................................................33

CT 36-X-C Safety Information

1. Safety Information

This manual contains DANGER, WARNING, CAUTION, NOTICE and

NOTE callouts which must be followed to reduce the possibility of

personal injury, damage to the equipment, or improper service.

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that follow this

symbol to avoid possible injury or death.

DANGER indicates a hazardous situation which, if not avoided, will

result in death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, could

result in minor or moderate injury.

NOTICE: Used without the safety alert symbol, NOTICE indicates a

situation which, if not avoided, could result in property damage.

Note: Contains additional information important to a procedure.

1.1 Laws Pertaining to Spark Arresters

Notice: State Health Safety Codes and Public Resources Codes

specify that in certain locations spark arresters be used on internal

combustion engines that use hydrocarbon fuels. A spark arrester is a

device designed to prevent accidental discharge of sparks or flames

from the engine exhaust. Spark arresters are qualified and rated by

the United States Forest Service for this purpose.

In order to comply with local laws regarding spark arresters, consult

the engine distributor or the local Health and Safety Administrator.

DANGER

WARNING

CAUTION

Safety Information CT 36-X-C

1.2 Operating Safety

Familiarity and proper training are required for the safe operation of the

machine. Machines operated improperly or by untrained personnel

can be dangerous. Read the operating instructions contained in both

this manual and the engine manual and familiarize yourself with the

location and proper use of all controls. Inexperienced operators should

receive instruction from someone familiar with the machine before

being allowed to operate it.

1.2.1 Do not allow anyone to operate this equipment without proper training.

People operating this equipment must be familiar with the risks and

hazards associated with it.

1.2.2 Do not touch the engine or muffler while the engine is on or

immediately after it has been turned off. These areas get hot and may

cause burns.

1.2.3 Do not use accessories or attachments that are not recommended by

Wacker Neuson. Damage to equipment and injury to the user may

result.

1.2.4 NEVER leave the machine running unattended.

1.2.5 NEVER operate the machine with the beltguard missing. Exposed

drive belt and pulleys create potentially dangerous hazards that can

cause serious injuries.

1.2.6 NEVER operate this machine in applications for which it is not

intended.

1.2.7 NEVER lift the machine solely by the handle. The component may fail,

causing the machine to fall, possibly injuring bystanders.

1.2.8 NEVER use the trowel around pop-ups in the concrete that are lower

than the lowest ring on the ring guard.

1.2.9 ALWAYS wear protective clothing appropriate to the job site when

operating the machine.

1.2.10 ALWAYS remain aware of moving parts and keep hands, feet, and

loose clothing away from the moving parts of the machine.

1.2.11 Read, understand, and follow procedures in the Operator’s Manual

before attempting to operate the machine.

1.2.12 Store the machine properly when it is not being used. The machine

should be stored in a clean, dry location out of the reach of children.

1.2.13 Close fuel valve on engines equipped with one when machine is not

being operated.

1.2.14 Always operate machine with all safety devices and guards in place

and in working order. Do not modify or defeat safety devices. Do not

operate machine if any safety devices or guards are missing or

inoperative.

WARNING

CT 36-X-C Safety Information

1.2.15 Be sure operator is familiar with proper safety precautions and

operation techniques before using machine.

1.3 Operator Safety while using Internal Combustion Engines

Internal combustion engines present special hazards during operation

and fueling. Read and follow the warning instructions in the engine

owner’s manual and the safety guidelines below. Failure to follow the

warnings and safety standards could result in severe injury or death.

1.3.1 Do not run the machine indoors or in an enclosed area such as a deep

trench unless adequate ventilation, through such items as exhaust

fans or hoses, is provided. Engine exhaust contains carbon monoxide.

This is a poison you cannot see or smell. Exposure to carbon

monoxide can cause loss of consciousness and CAN KILL YOU IN

MINUTES.

1.3.2 Do not smoke while operating the machine.

1.3.3 Do not smoke when refueling the engine.

1.3.4 Do not refuel a hot or running engine.

1.3.5 Do not refuel the engine near an open flame.

1.3.6 Do not spill fuel when refueling the engine.

1.3.7 Do not run the engine near open flames.

1.3.8 Refill the fuel tank in a well-ventilated area.

1.3.9 Replace the fuel tank cap after refueling.

DANGER

Safety Information CT 36-X-C

1.4 Service Safety

A poorly maintained machine can become a safety hazard! In order

for the machine to operate safely and properly over a long period of

time, periodic maintenance and occasional repairs are necessary.

1.4.1 Do not attempt to clean or service the machine while it is running.

Rotating parts can cause severe injury.

1.4.2 Do not crank a flooded engine with the spark plug removed on

gasoline-powered engines. Fuel trapped in the cylinder will squirt out

the spark plug opening.

1.4.3 Do not test for spark on gasoline-powered engines if the engine is

flooded or the smell of gasoline is present. A stray spark could ignite

the fumes.

1.4.4 Do not use gasoline or other types of fuels or flammable solvents to

clean parts, especially in enclosed areas. Fumes from fuels and

solvents can become explosive.

1.4.5 DO NOT remove blades while the machine is hanging overhead.

1.4.6 ALWAYS support the machine securely before changing blades.

1.4.7 Keep the area around the muffler free of debris such as leaves, paper,

cartons, etc. A hot muffler could ignite the debris and start a fire.

1.4.8 Replace worn or damaged components with spare parts designed and

recommended by Wacker Neuson Corporation.

1.4.9 Disconnect the spark plug on machines equipped with gasoline

engines, before servicing, to avoid accidental start-up.

1.4.10 Keep the machine clean and labels legible. Replace all missing and

hard-to-read labels. Labels provide important operating instructions

and warn of dangers and hazards.

1.4.11 ALWAYS handle blades carefully. The blades can develop sharp

edges which can cause serious cuts.

WARNING

CT 36-X-C Safety Information

1.5 Label Locations

Safety Information CT 36-X-C

1.6 Safety and Information Labels

Wacker Neuson machines use international pictorial labels where

needed. These labels are described below:

Label Meaning

DANGER!

Engines emit carbon monoxide; operate only

in well-ventilated area. Read the Operator’s

Manual.

No sparks, flames, or burning objects near the

machine. Shut off the engine before refueling.

WARNING!

Hot surface!

WARNING!

Hand injury if caught in moving belt.

Always replace beltguard.

WARNING!

Always wear hearing and eye protection when

operating this machine.

WARNING!

Cutting hazard. Always replace blade guard!

WARNING!

Remove pan from trowel before lifting machine

overhead. Pans can fall and cause death or

serious injury if a person is hit. (Located on top

side of float pan.)

1 1 8 6 8 8

R e m o v e p a n f r o m t r o w e l b e f o r e l i f t i n g m a c h i n e

o v e r h e a d .

P a n s c a n f a l l a n d c a u s e d e a t h o r s e r i o u s i n j u r y i f

a p e r s o n i s h i t .

G l e i t s c h e i b e v o m B e t o n g l ä t t e r e n t f e r n e n b e v o r

d a s G e r ä t u b e r K o p f h ö h e g e h o b e n w i r d .

G l e i t s c h e i b e k a n n f a l l e n u n d s c h w e r e V e r l e t z u n g

o d e r T o d v e r u r s a c h e n w e n n P e r s o n a l g e t r o f f e n w i r d .

Q u i t e e l d i s c o d e f l o t a c i ó n a n t e s d e l e v a n t a r l a

m á q u i n a a l i s a d o r a d e h o r m i g ó n .

L o s d i s c o s p o d r í a n c a e r y m a t a r o l a s t i m a r

s e r i a m e n t e a u n a p e r s o n a q u e s e e n c u e n t r e c e r c a .

A v a n t d e l e v e r l  a p p a r e i l a u - d e s s u s d e v o t r e t ê t e ,

ô t e r l e d i s q u e d e t a l o c h a g e d e l a t r u e l l e .

L e d i s q u e d e t a l o c h a g e p e u t t o m b e r e t e n t r a î n e r

d e g r a v e s b l e s s u r e s o u m ê m e l a m o r t .

CT 36-X-C Safety Information

Variable speed throttle

CAUTION!

Read and understand the supplied Operator’s

Manual before operating this machine. Failure

to do so increases the risk of injury to yourself

or others.

CAUTION!

Lifting point.

A nameplate listing the model number, item

number, revision number, and serial number is

attached to each unit. Please record the infor-

mation found on this plate so it will be avail-

able should the nameplate become lost or

damaged. When ordering parts or requesting

service information, you will always be asked

to specify the model number, item number,

revision number, and serial number of the unit.

This machine may be covered by one or more

patents.

Label Meaning

Safety Information CT 36-X-C

Label Meaning

Open the fuel flow valve.

Close the choke.

Turn engine key switch to “ON” position.

Place run/stop switch in “RUN” position.

Place throttle in the IDLE position.

Pull the rewind starter.

Open the choke.

CT 36-X-C Safety Information

Turn engine key switch to “OFF” position.

Place run/stop switch in “STOP” position.

Close the fuel flow valve.

Label Meaning

Operation CT 36-X-C

2. Operation

2.1 Application

This trowel is a modern, high production machine intended for floating

and finishing freshly poured concrete slabs. The machine's good

balance, adjustable handle, and easily reached controls add to

operator comfort and productivity. A centrifugal stop provides added

operator safety. Finishing rates will depend on operator skill and job

conditions.

DO NOT use this machine for any application other than troweling

concrete.

2.2 New Machine Set-up

Trowels are shipped from the factory with the handle removed. Follow

instructions on Installing Blades and Installing and Adjusting Handles

when setting up new machines or when installing new handles and

blades.

2.3 Recommended Fuel

Use only fresh, clean fuel. Fuel containing water or dirt will damage

fuel system. Consult engine owner’s manual for complete fuel

specifications.

CT 36-X-C Operation

2.4 Installing Blades

See Graphic: wc_gr001097

There are four types of blades available for the trowels. Float pans are

large "pizza pan" style blades, which hook on over finish or

combination blades and are available for the 36" machines only. Float

blades are available for all machines and clip on over finish or

combination blades. Both are used in the earliest stages of work, and

are not pitched.

Finish blades are used in the final stages of working, and are

progressively pitched to burnish the concrete.

Combination blades can be used throughout the concrete working

process. They are used in place of float blades or pans and finish

blades.

Note: Trowel blades must NOT be interchanged, i.e., do NOT put

larger diameter blades on a smaller diameter trowel.

2.4.1 Finish blades are flat on both edges and can be installed in either

direction.

When installing combination blades, orient blades as shown (a). This

positions the raised edges of the blade correctly for the clockwise

rotation of the machine.

2.4.2 Secure blades to trowel arms with screws (b). Dip threads of screws in

grease prior to installation. This will prevent concrete from cementing

the screws in place and will make removal of the blades easier later on.

2.4.3 Plug the remaining threaded holes in the blade brace with plastic plugs

Do not lift the trowel overhead with a float pan attached, as the pan

could fall off and strike personnel working in the vicinity.

WARNING

wc_gr001097

Operation CT 36-X-C

2.5 Installing and Adjusting Handles

See Graphic: wc_gr001758, wc_gr002729

On new machines the pipe handle comes assembled with the Twist

pitch control (c), centrifugal stop (b), throttle (a), screws (e), and nut (j).

To install the pipe handle assembly:

2.5.1 Pull the pitch control cable (g) from bottom end of the tube and remove

the nut from the cable.

2.5.2 Thread the cable through the handle base (d) and over the pulley (f)

as shown.

2.5.3 Attach the pipe handle to the handle base with two screws (e). Torque

the screws to 25 Nm (18 ft.lbs.).

2.5.4 Turn the twist pitch control handle counterclockwise as far as possible.

Connect the cable to the fork (h) as shown and adjust the cable nut (j)

so the cable is snug and the trowel blades lay flat (0° pitch).

2.5.5 Move throttle to idle position (a1). Remove air cleaner cover. Feed

cable through clamp on recoil cover. Connect throttle cable to engine

throttle bracket by placing z-bend through hole in throttle plate. Clamp

cable into throttle casing bracket. Replace air cleaner.

2.5.6 Connect electrical wire on handle to both ends of the engine wire.

wc_gr002729

wc_gr001758

CT 36-X-C Operation

2.6 Controls

See Graphic: wc_gr002729

2.7 Centrifugal Stop

See Graphic: wc_gr002729

The centrifugal stop (b) is located on the pipe handle. When the switch

is placed in the run position (b1), the engine may be started and the

trowel operated. When the switch is placed in the stop position (b2),

the engine will not run and the trowel stops.

To prevent uncontrolled spinning of the trowel, the centrifugal stop is

also designed to automatically close under certain conditions and shut

off the engine. For example, if the operator loses his/her grip on the

trowel, the centrifugal force created by the spinning machine will pull

the switch to the stop position (b2), stopping the trowel.

Ref. Description Ref. Description

a Throttle lever c Twist pitch control

b Centrifugal stop

wc_gr002729

Operation CT 36-X-C

2.8 Before Starting

Before starting trowel, check the following:

• oil level in engine

• oil level in gearbox

• fuel level

• condition of air filter

• condition of fuel lines

• condition of trowel arms and blades

• condition of ring guard

• label descriptions

• handle height to suit operator

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Wacker Neuson CT36-X-C User manual

Wacker Neuson CT36-X-C User manual

Wacker Neuson CT36-X-C User manual

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