Wacker Neuson CT36BDT-E User manual

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Garden tools
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User manual

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Trowel
CT 36BDT
OPERATOR'S MANUAL
0154555en 001
0102
0154555EN
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Foreword
wc_tx000001gb.fm
Engine exhaust, some of its constituents, and certain vehicle
components contain or emit chemicals known to the State of California
to cause cancer and birth defects or other reproductive harm.
1. Foreword
This manual provides information and procedures to safely operate
and maintain this Wacker model. For your own safety and protection
from injury, carefully read, understand and observe the safety
instructions described in this manual.
Keep this manual or a copy of it with the machine. If you lose this
manual or need an additional copy, please contact Wacker
Corporation. This machine is built with user safety in mind; however,
it can present hazards if improperly operated and serviced. Follow
operating instructions carefully! If you have questions about operating
or servicing this equipment, please contact Wacker Corporation.
The information contained in this manual was based on machines in
production at the time of publication. Wacker Corporation reserves the
right to change any portion of this information without notice.
All rights, especially copying and distribution rights are reserved.
Copyright 2002 by Wacker Corporation.
No part of this publication may be reproduced in any form or by any
means, electronic or mechanical, including photocopying, without
express written permission from Wacker Corporation.
Any type of reproduction or distribution not authorized by Wacker
Corporation represents an infringement of valid copyrights and will be
prosecuted. We expressly reserve the right to make technical
modifications, even without due notice, which aim at improving our
machines or their safety standards.
WARNING
CT36BDT
ii
PATENT PENDING
111545
This machine may be covered by one or more of the following patents:
111891
OF THESE U.S. PATENTS:
4643611; 4555238; 5564375; 5586630; 4419048
WACKER MACHINES PROTECTED BY ONE OR MORE
Serial Number
My machine’s numbers are:
RevisionItem Number
Model number
Nameplate
A nameplate listing the Model Number, Item Number, Revision, and Serial Number is attached to each unit. Please
record the information found on this plate so it will be available should the nameplate become lost or damaged. When
ordering parts or requesting service information, you will always be asked to specify the model, item number,
revision number, and serial number of the unit.
1022SD42
Rev. Serial Number
MENOMONEE FALLS, WI USA 53051
hpkWlbs
dB(A)
Model
kg
MADE
IN USA
Item Number
88291
CT36BDT
0008009
101
5010101
CT36BDT
Operating Information
1
Table of Contents
1.1 Safety Information ..................................................................................... 1-2
1.2 Laws Pertaining to Spark Arresters ........................................................... 1-2
1.3 Operating Safety........................................................................................ 1-3
1.4 Operator Safety while using Internal Combustion Engines........................ 1-4
1.5 Service Safety ........................................................................................... 1-4
1.6 Technical Data........................................................................................... 1-5
1.7 Safety and Information Labels ................................................................... 1-6
1.8 Operating Labels ....................................................................................... 1-7
1.9 Label Locations.......................................................................................... 1-8
1.10 New Machine Set-up ............................................................................... 1-10
1.11 Installing Blades....................................................................................... 1-10
1.12 Installing and Adjusting Handles.............................................................. 1-11
1.13 Application ............................................................................................... 1-12
1.14 Recommended Fuel ................................................................................ 1-12
1.15 Controls ................................................................................................... 1-12
1.16 Before Starting......................................................................................... 1-12
1.17 Run/Stop Switch ...................................................................................... 1-12
1.18 To Start.................................................................................................... 1-13
1.19 To Stop.................................................................................................... 1-13
1.20 Operation................................................................................................. 1-14
1.21 Pitch Adjustment...................................................................................... 1-15
1.22 Edger Guard Adjustment ......................................................................... 1-15
1.23 Periodic Maintenance Schedule .............................................................. 1-16
1.24 Engine Oil ................................................................................................ 1-16
1.25 Air Cleaner............................................................................................... 1-17
1.26 Spark Plug ............................................................................................... 1-17
1.27 Belt Replacement .................................................................................... 1-18
1.28 Trowel Lubrication ................................................................................... 1-18
1.29 Carburetor Adjustment............................................................................. 1-19
1.30 Idle Speed Adjustment............................................................................. 1-19
1.31 Troubleshooting ....................................................................................... 1-20
1.32 Storage .................................................................................................... 1-20
1.33 Transporting Machine .............................................................................. 1-20
1.34 Optional Weights ..................................................................................... 1-21
1.35 Lifting ....................................................................................................... 1-21
1-1
1-2
1 OPERATION CT36BDT
1.2 Laws Pertaining to Spark Arresters
Notice: State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters be
used on internal combustion engines that use hydrocarbon fuels. A spark arrester is a device designed to prevent
accidental discharge of sparks or flames from the engine exhaust. Spark arresters are qualified and rated by the United
States Forest Service for this purpose.
In order to comply with local laws regarding spark arresters, consult the engine distributor or the local Health and Safety
Administrator.
1.1 Safety Information
This manual contains DANGER, WARNING, CAUTION, and NOTE callouts which must be followed to reduce the
possibility of personal injury, damage to the equipment, or improper service.
CAUTION: Used without the safety alert symbol,
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in property damage.
Note: Contains additional
information important to a procedure.
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death.
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in
death or serious injury.
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
DANGER
WARNING
CAUTION
1-3
CT36BDT OPERATION 1
1.3 Operating Safety
Familiarity and proper training are required for the safe operation of equipment! Equipment operated improperly or by
untrained personnel can be dangerous! Read the operating instructions contained in both this manual and the engine
manual and familiarize yourself with the location and proper use of all controls.
WARNING
NEVER use this machine for any application other
than troweling concrete.
NEVER allow improperly trained people to operate
this equipment. People operating this equipment
must be familiar with the potential risks and haz-
ards associated with it.
NEVER touch engine or muffler while trowel is
operating or immediately after it has been turned
off. These areas get hot and may cause burns.
NEVER use blades, accessories, or attachments
which are not recommended by WACKER for this
equipment. Damage to equipment and/or injury to
user may result.
NEVER operate machine with the belt guard miss-
ing. Exposed drive belt and pulleys create poten-
tially dangerous hazards that can cause serious
injuries.
NEVER leave machine running unattended.
NEVER run machine indoors or in an enclosed area
unless adequate ventilation, through such items as
exhaust fans or hoses, is provided. Exhaust gas from
the engine contains poisonous carbon monoxide gas;
exposure to carbon monoxide can cause loss of
consciousness and may lead to death.
NEVER use the trowel around pop-ups in the
concrete that are lower than the lowest ring on the
ring guard.
ALWAYS keep hands, feet, and loose clothing
away from moving parts of equipment.
ALWAYS wear protective clothing when operat-
ing equipment. For instance, goggles or safety
glasses will protect eyes from damage caused by
flying debris.
ALWAYS read, understand, and follow proce-
dures in Operators Manual before attempting to
operate equipment.
ALWAYS be sure operator is familiar with proper
safety precautions and operation techniques be-
fore using trowel.
ALWAYS close fuel valve on engines equipped with
one, when trowel is not being operated.
ALWAYS store equipment properly when it is not
being used. Equipment should be stored in a clean,
dry location out of the reach of children.
ALWAYS operate trowel with all safety devices
and guards in place and in working order. DO
NOT modify or defeat safety devices.
1-4
1 OPERATION CT36BDT
1.5 Service Safety
Poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly
over a long period of time, periodic maintenance and occasional repairs are necessary.
DO NOT spill fuel when refueling engine.
DO NOT operate near open flames.
ALWAYS refill fuel tank in well-ventilated area.
ALWAYS replace fuel tank cap after refueling.
DO NOT smoke while operating trowel.
DO NOT smoke when refueling engine.
DO NOT refuel hot or running engine.
DO NOT refuel engine near open flame.
1.4 Operator Safety while using Internal Combustion Engines
Internal combustion engines present special hazards during operation and fueling! Failure to follow the safety
guidelines described below could result in severe injury or death.
WARNING
DO NOT attempt to clean or service trowel while
it is running. Rotating parts can cause severe
injury.
DO NOT crank a flooded engine with the spark plug
removed on gasoline-powered engines. Fuel
trapped in the cylinder will squirt out the spark plug
opening.
DO NOT test for spark on gasoline-powered en-
gines, if engine is flooded or the smell of gasoline
is present. A stray spark could ignite fumes.
DO NOT use gasoline or other types of fuels or
flammable solvents to clean parts, especially in
enclosed areas. Fumes from fuels and solvents
can accumulate and become explosive.
DO NOT remove blades while the machine is
hanging overhead.
ALWAYS support the machine securely before
changing blades.
ALWAYS keep area around muffler free of debris
such as leaves, paper, cartons, etc. A hot muffler
could ignite them, starting a fire.
ALWAYS replace worn or damaged components
with spare parts designed and recommended by
WACKER for servicing this machine.
ALWAYS remove or disconnect spark plug on trow-
els equipped with gasoline engines, before servicing
trowel, to avoid accidental start-up.
ALWAYS handle blades carefully. The blades can
develop sharp edges which can cause serious cuts.
ALWAYS keep machine clean and labels legible.
Replace all missing and hard-to-read labels. Labels
provide important operating instructions and warn of
dangers and hazards.
DANGER
1-5
CT36BDT OPERATION 1
1.6 Technical Data
Weight lbs. (kg)
Trowel Diameter in. (mm)
Number of Blades
Gear Box Lubrication type
oz. (ml)
Speed Range rpm
Pitch Range degrees
Trowel
210 (95)
36 (914)
4
Mobil SHC634 or equivalent
Approx. 45 (1330)
60100
015°
Dimensions
1022SD33
36 (914)
72 (1830) 36 (914)
in. (mm)
Engine
Engine Make
Engine Model
Rated Power Hp (kW)
Spark Plug type
Electrode Gap in. (mm)
Engine Speed - full load rpm
Engine Speed - idle rpm
Clutch Engagement rpm
Air Cleaner type
Engine Lubrication oil grade
service class
Engine Oil Capacity oz. (ml)
Fuel type
Fuel Tank Capacity qts. (l)
Valve Clearance (cold) in. (mm)
Briggs & Stratton
133232
5.0 (3.7)
Champion RJ8
0.030 (0.76)
3500 ± 100
1450 ± 100
1800 1900
Dual element
Above 40° F (4° C) SAE 30
Below 40° F (4° C) SAE10W30
SG, SF, or SE
20 (600)
Regular unleaded gasoline
3.0 (2.8)
Inlet: 0.006 (0.15)
Outlet: 0.010 (0.25)
1-6
1 OPERATION CT36BDT
Warning! Hand injury if
entangled in moving belt.
Always replace belt guard.
1.7 Safety and Information Labels
The WACKER CT trowels use international pictorial labels where needed. These labels are described below.
Label
Meaning
110033
Warning! Cutting hazard.
111453
Caution! Lifting point.
111418
Warning! Hot surface.
Danger! Engines emit carbon monoxide; operate
only in well ventilated area. Read the operator's
manual.
No sparks, flames, or burning objects. Shut off
engine before refueling.
111023
117037
Caution! Read and understand the supplied
operator's manual before operating this machine.
Failure to do so increases the risk of injury to
yourself or others.
117045
ADVERTENCIA
AVERTISSEMENT
C A U T I O N
P R E C A U T I O N
P R E C A U C I O N
V O R S I C H T
WARNING
WARNUNG
ADVERTENCIA
AVERTISSEMENT
114789
Warning! To prevent hearing loss, wear hearing
protection when operating this machine.
111452
Throttle speed indicator.
FAST (OPEN)
SLOW (CLOSED)
118688
Warning! Remove pan from trowel before lifting
machine overhead. Pans can fall and cause death
or serious injury if a person is hit.
(Located on top side of float pan.)
CAUTION
PRECAUTION
PRECAUCION
VORSICHT
STOP
DANGER
GEFAHR
PELIGRO
DANGER
WARNUNG
WARNING
ADVERTENCIA
AVERTISSEMENT
1-7
CT36BDT OPERATION 1
1.8 Operating Labels
The WACKER CT trowels use international pictorial labels where needed. These labels are described below.
1
2
3
4
5 6 7
1
2
3
110488
111857
Open fuel flow valve.
Turn engine switch to ON position.
Engage operator present lever.
Pull rewind starter.
Place run/stop switch in ON position.
Open choke.
Turn engine switch to OFF
position.
Close fuel flow valve.
Place run/stop switch in OFF
position.
Release operator present lever.
Set throttle to low position.
Close choke.
1
2
3
4
5 6 7
2
3
8
1
4
1-8
1 OPERATION CT36BDT
1.9 Label Locations
OR
1
2
3
4
5 6 7
1
2
3
1
2
3
4
5 6 7
2
3
8
1
4
WARNUNG
WARNING
ADVERTENCIA
AVERTISSEMENT
RUN
STOP
1034SD83
WARNING
WARNUNG
ADVERTENCIA
AVERTISSEMENT
1-9
CT36BDT OPERATION 1
STOP
DANGER
GEFAHR
PELIGRO
DANGER
CAUTION
PRECAUTION
PRECAUCION
VORSICHT
ADVERTENCIA
AVERTISSEMENT
1034SD82
1-10
1 OPERATION CT36BDT
1.10 New Machine Set-up
Trowels are shipped from the factory with the handles and blades removed. Follow Sections 1.11 Installing Blades and
1.12 Installing and Adjusting Handles when setting up new machines or when installing new handles and blades.
Note: Steering handles come in two styles: a bicycle style grip or a wing grip. Assembly procedures are identical for
both styles.
t
s
1013SD51
1013SD52
r
1.11 Installing Blades
There are four types of blades available for the trowels.
Float pans are large "pizza pan" style blades, which hook
on over finish or combination blades and are available for
the 30" and 36" machines only. Float blades are avail-
able for all machines and clip on over finish or combina-
tion blades. Both are used in the earliest stages of work,
and are not pitched.
Finish blades, which are supplied with the machine, are
used in the final stages of working, and are progressively
pitched to burnish the concrete.
Combination blades can be used throughout the con-
crete working process. They are used in place of float
blades or pans and finish blades.
Note: Trowel blades must NOT be interchanged, i.e., do
NOT put larger diameter blades on a smaller diameter
trowel.
1. New machines are supplied with finish blades as
standard equipment. Finish blades are flat on both
edges and can be installed in either direction.
When installing combination blades, orient blades as
shown (r). This positions the raised edges of the blade
correctly for the clockwise rotation of the machine.
2. Secure blades to trowel arms with 1-1/2" screws (s).
Dip threads of screws in grease prior to installation.
This will prevent concrete from cementing the screws
in place and make removal of the blades easier later
on.
3. Plug the remaining threaded holes in the blade brace
with plastic plugs (t) to prevent them from filling with
concrete.
WARNING
Do not lift the trowel overhead with a float pan
attached, as the pan could fall off and strike person-
nel working in the vicinity.
1-11
CT36BDT OPERATION 1
k
m
1013SD55
1013SD53
Pipe Handle:
On new machines the pipe handle comes assembled
with the pitch control
(p) and stop switch (q). To install
pipe handle assembly:
1. Pull pitch control cable from bottom end of tube and
remove nuts from cable (a).
2. Thread cable through handle base
(b) and over pulley
(c) as shown.
3. Attach pipe handle to handle base with two M8x16
screws
(d). Secure screws using Loctite 243 or an
equivalent medium-strength threadlocking compound.
Torque screws to 16 ft.lbs. (22 Nm).
4. Turn the twist pitch control handle counterclockwise
as far as possible. Connect cable to fork (h) as shown
and adjust cable nuts (i) so cable is snug and trowel
blades lay flat (0° pitch).
h
a
c
b
d
q
j
p
Steering Handle:
1. Install steering handle (j) to machine as shown. Se-
cure shoulder bolt (k) using Loctite 243, or equivalent.
2. Position throttle lever (l) on handle and fasten in place.
3. Position handle by loosening knob (m) and adjusting
handle up or down to suit operator. Tighten knob to
secure handle in position.
4" (10 cm)
l
1.12 Installing and Adjusting Handles
1-12
1 OPERATION CT36BDT
1022SD37
1.13 Application
This trowel is a modern, high production machine in-
tended for floating and finishing freshly poured concrete
slabs. The machine's good balance, adjustable handle,
and easily reached controls add to operator comfort and
productivity. An automatic Run/Stop Switch, or a combi-
nation of an automatic Run/Stop Switch and an Operator
Present Lever, provide added operator safety. Finishing
rates will depend on operator skill and job conditions.
DO NOT use this machine for any application other than
troweling concrete.
1.16 Before Starting
Before starting trowel, check the following:
- oil level in engine
- oil level in gearbox
- fuel level
- condition of fuel lines
- condition of air filter
- condition of trowel arms and blades
- pages 6 and 7 of manual for label descriptions
1.17 Run/Stop Switch
The Run/Stop Switch (b) is located on the pipe handle.
When the switch is placed in the I (run) position (b
1
), the
engine may be started and the trowel operated. When the
switch is placed in the O (stop) position (b
2
), the engine
will not run and the trowel stops.
To prevent uncontrolled spinning of the trowel, the Run/
Stop Switch is also designed to automatically close under
certain conditions and shut off the engine. For example,
if the operator loses his/her grip on the trowel, the
centrifugal force created by the spinning machine will pull
the switch to the O position, stopping the trowel.
1.14 Recommended Fuel
The engine requires regular unleaded gasoline. Use only
fresh, clean fuel. Fuel containing water or dirt will
damage fuel system. Consult engine owners manual for
complete fuel specifications.
1.15 Controls
a - Throttle Lever
b - Run/Stop Switch
c - Pitch Control
d - Handle Adjustment
a
b
c
d
b
1
b
2
a
1
a
2
1-13
CT36BDT OPERATION 1
WARNING
Do not place foot on the ring guard when starting the
engine, as severe injury can occur if foot slips through
the ring guard as the blades start to spin.
1013SD77
1.18 To Start
1. Move the throttle to the idle position (a
1
).
2. Place run/stop switch into RUN position (b
1
).
3. If the engine is cold, move the choke lever (e) to
CHOKE position (e
2
).
4. Stand to the side of the machine and pull the starter
rope (f).
CHOKERUN
OFF FASTIDLE
e
2
g
e
f
e
1
1013SD73
1.19 To Stop
1. Reduce engine RPM by moving throttle lever to the
idle position (a
1
).
2. Place run/stop switch into O position (b
2
).
Note: Some engines are equipped with an oil alert light
(g) that will flash while pulling the starter rope. If this
happens, the oil level is too low and the engine will not
start. Replenish oil supply before attempting to start
engine.
5. After engine starts, leave throttle in slow position (a
1
)
and allow engine to warm up.
6. Open choke when engine is warm (e
1
).
CAUTION: Do not operate engine with choke lever
in partial CHOKE position. Excessive speeds may
occur.
7. Open throttle (a
2
) to operate trowel. Adjust blade RPM
with throttle speed to suit conditions.
1-14
1 OPERATION CT36BDT
b
1013SD58
1.20 Operation
Choose correct blade type and attach blades to trowel
arms. Do not mix float or finish blades with combination
blades.
Note: When operating on soft concrete, do not let trowel
stand in one spot too long. Always lift trowel from slab
when operation is complete.
Note: “Left” and “Right” references are made from the
operator's position.
1. Adjust handle height to suit operator. See Section
1.12 Installing and Adjusting Handles.
2. Start engine and engage blades by increasing engine
speed. Set speed with throttle control on handle bar to
appropriate speed for job conditions.
3. To move trowel forward twist handle clockwise (a).
4. To move backward twist handle counterclock-
wise (b).
5. To move to the left lift up slightly on the handle (c).
6. To move to the right press down slightly on the
handle (d).
7. Clean trowel after each use to remove concrete
splatter.
It is recommended that each set of work passes be at 90°
to the previous set of work passes. This will help prevent
the creation of valleys in the slab surface.
For example, in the illustration opposite, the second set
of work passes (2) is 90° to the first set of work passes
(1).
1
2
1013SD59
a
dc
WARNING
Personnel other than the trowel operator should not
be allowed in the work area, as severe injury can
occur from contact with operating trowel blades.
1-15
CT36BDT OPERATION 1
Plastic working stage
5
o
10
o
15
o
1013SD66
Maximum Pitch
Flat (No Pitch)
Slight Pitch
Additional Pitch
Semi-hard working stage to
hard finishing stage
(burnishing)
e
1.21 Pitch Adjustment
To adjust blade pitch (angle), turn the pitch adjusting knob (e) clockwise to increase pitch and counterclockwise
to decrease pitch.
Wet surface working stage
Wet to plastic working stage
1011SD71
1013SD67
Working Conditions of Concrete
Suggested Working Pitch
1.22 Edger Guard Adjustment
To adjust the optional edger guard, loosen wingnut(s) (f)
and slide guard to desired position, then re-tighten
wingnut(s). When not using edger feature, adjust edger
guard to its lowest position.
f
1019SD15
1
2
3
4
WARNING
DO NOT attempt to adjust edger guard while engine
is running or blades are spinning. Rotating blades
can cause severe injury.
WARNING
DO NOT allow blade tips to protrude beyond the ring
guard. Adjust the edger guard to protect personnel
from blade tips.
1-16
1 OPERATION CT36BDT
1.23 Periodic Maintenance Schedule
The chart below lists basic trowel and engine maintenance. Refer to engine manufacturers Operation Manual
for additional information on engine maintenance.
Check fuel level.
Check engine oil level.
Inspect air filter. Replace as needed.
Check and tighten external hardware.
Inspect fuel lines.
Grease cam followers.
Change engine oil.
Clean air cleaner elements.
Check drive belt.
Clean cooling system.
Check and clean spark plug.
Clean combustion chamber.
Check and adjust valve clearance.
Daily
before
starting
After
first 5
hours
Every
week or
25 hrs.
Every
month or
100 hrs.
Every two
weeks or
50 hrs.
Every 6
months or
500 hrs.
1.24 Engine Oil
Drain oil while engine is still warm.
1. Remove oil drain plug (a) and drain oil.
2. Re-install drain plug.
3. To add oil do one of the following:
Remove dipstick (b) and add oil through filler tube.
Fill to full mark on dipstick.
or
Remove filler plug (c) and fill engine crankcase
through oil filler opening with recommended oil, up to
level of plug opening (d).
Oil capacity: 20 oz. (0.6 liters).
4. When full, re-install filler plug and dipstick.
Note: In the interests of environmental protection, place
a plastic sheet and a container under the machine to
collect any liquid which drains off. Dispose of this liquid
in accordance with environmental protection legislation.
b
a
c
d
1013SD74
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Wacker Neuson CT36BDT-E User manual

Category
Garden tools
Type
User manual
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