Miller MH014015V Owner's manual
- Category
- Welding System
- Type
- Owner's manual
This manual is also suitable for
OWNER’S MANUAL
2017 MILLER Electric Mfg. Co.
2017−03 FORM: OM-277585C
Use above FORM number when ordering extra manuals.
Auto-Continuumt Analog Interface 301427
1. Safety Symbol Definitions
DANGER! − Indicates a hazardous situation which, if not
avoided, will result in death or serious injury. The pos-
sible hazards are shown in the adjoining symbols or
explained in the text.
DANGER ! - Indique une situation dangereuse qui, si
elle n’est pas évitée, entraînera la mort ou des blessures
graves. Les éventuels risques sont représentés par les
symboles joints ou expliqués dans le texte.
Fsafe1 2013-10
Wear safety glasses with side shields.
Porter des lunettes de sécurité avec écrans latéraux.
Fsafe8 2013-10
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible ha-
zards are shown in the adjoining symbols or explained in
the text.
Indique une situation dangereuse qui, si elle n’est pas
évitée, entraînera la mort ou des blessures graves. Les
éventuels risques sont représentés par les symboles
joints ou expliqués dans le texte.
Fsafe2 2013-10
Have only trained and qualified persons install, operate,
or service this unit. Call your distributor if you do not
understand the directions. For WELDING SAFETY and
EMF information, read owner’s manual(s).
Ne confiez l’installation, l’exploitation ou l’entretien de cet
appareil qu’à des personnes compétentes et qualifiées.
Lire les directives de sécurité au début de ces
instructions et dans chaque section. Appeler votre
distributeur si vous ne comprenez pas les directives.
Lire le(s) manuel(s) d’utilisateur pour des
renseignements sur la SÉCURITÉ DE SOUDAGE et les
champs électromagnétiques.
Fsafe15 2013-10
NOTICE
Indicates statements not related to personal injury.
Signale des consignes non associées aux dommages
corporels.
Indicates special instructions.
Fournit des instructions spéciales.
Fsafe3 2013-10
Static electricity can damage parts on circuit boards. Put
on grounded wrist strap before touching board.
L’électricité statique peut endommager les composants
des cartes électroniques. S’équiper d’un bracelet
anti-statique, mise à la terre, avant de manipuler la carte
électronique.
Fsafe21 2013-10
Beware of electric shock from wiring. Disconnect input
power before installing this kit. Reinstall all panels and
covers.
Attention aux décharges électriques au contact des
câbles. Couper l’alimentation électrique avant d’installer
ce kit. Réinstaller tous les panneaux et couvercles.
Fsafe7 2013-10
CALIFORNIA PROPOSITION 65 WARNINGS
PROPOSITION CALIFORIENNE 65 AVERTISSEMENTS
Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth de-
fects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)
This product contains chemicals, including lead, known to the state of California to cause cancer, birth defects, or other reproductive
harm. Wash hands after use.
Les équipements de soudage et de coupage produisent des fumées et des gaz qui contiennent des produits chimiques dont l’État de
Californie reconnaît qu’ils provoquent des malformations congénitales et, dans certains cas, des cancers. (Code de santé et de
sécurité de Californie, chapitre 25249.5 et suivants)
Ce produit contient des produits chimiques, notamment du plomb, dont l’État de Californie reconnaît qu’ils provoquent des cancers,
des malformations congénitales ou d’autres problèmes de procréation. Se laver les mains après utilisation.
Fsafe4 2013-10
2. Specifications
277970-B
H
L
W
Description: Analog Interface
Input Power: 24 Volts DC, 0.5 Amps
Dimensions (L x W x H): 10.43 x 5 x 7.28 in. (265 x 127 x 185 mm)
Weight: 6.1 lb (2.7 kg)
OM-277585 Page 2
3. Tools Needed
5/16 in.
4. Connecting Analog Interface To Welding Power Source
! Turn off welding power source,
and disconnect input power.
1 Welding Power Source
2 DeviceNet Receptacle
3 Analog Interface DeviceNet Plug
Use the supplied cord to connect the
analog interface DeviceNet plug to
the welding power source DeviceNet
receptacle.
4 Analog Interface 72 Pin
Receptacle
Connect analog interface 72 pin re-
ceptacle to robot interface 72 pin plug.
5 Analog Interface Mounting
Screws
6 Analog Interface Mounting Holes
(On Back Of Box)
If desired, analog interface can be
mounted on welding power source.
Loosen mounting screws on welding
power source. Align holes in interface
bracket with mounting screws. Tight-
en screws.
Troubleshooting Information
7 Analog Interface Viewing
Window
S If both LEDs are solid green, the
analog interface is connected and
communicating with the welding
power source.
S If both LEDs are flashing green,
the analog interface communica-
tions are trying to connect to the
welding power source.
S If both LEDs are red, no commu-
nications are established be-
tween the analog interface and
welding power source.
Contact a Factory Authorized Service
Agent to resolve any problems.
Reconnect input power. Turn on weld-
ing power source.
1
2
3
4
277970-B / 277971-A
5
6
7
Prevent internal nut
from turning when
tightening screw.
5. Enabling Analog Functionality
1 User Interface
Use interface screen to enable ana-
log feature.
On interface screen, click System.
Scroll through menu and select Ro-
bot Optional.
Scroll and select Communication
Method.
Scroll and select Analog.
Click Home to return to main inter-
face screen.
907 657-tp2
1
OM-277585 Page 3
6. Enabling Auto Calibration
1 User Interface
Use interface screen to enable auto
calibration feature.
On interface screen, click Setup.
Scroll through Setup menu and select
Auto Calibration.
Select Yes to run Auto Calibration.
The user interface will indicate Auto
Calibration is running. Allow robot to
run through low and high commands.
(Commands are shown on interface
screen.)
The interface screen will indicate the
test is complete. The system then re-
turns to normal operation.
907 657-tp2
1
Use robot pendant or other method to
enter two weld schedules into the robot.
Maintain schedule 1 for at least 10 to 20
seconds minimum before moving on to
schedule 2. Maintain schedule 2 for 10 to
20 seconds before ending the simulated
weld. Schedule data is shown below:
CIRCULER
Schedule 1
10.0 Volts
100 IPM
Schedule 2
44.0 Volts
1000 IPM
OM-277585 Page 4
7. Robot Auto-Calibration Sample Programs
.
It is critical to make certain that NO start power, start conditions, run-in, or crater parameters of any kind are present in the robot program. The
welding power source is looking for 2 distinct welding conditions. If there is a “start power” condition, the welding power source will equate this
as the first condition and fail to execute Auto-Cal correctly. If there is a “crater fill” condition, the welding power source will equate this as the
second condition and fail to execute Auto-Cal correctly.
Actual Motoman Welder Condition File Sample Auto-Calibration Routine For Fanuc Robot
<Welding Current Output Char.> 1: Call Safehome
NO. REF (V) MEASURE (A) 2: J P[1] 40% Fine
01 0.01 1 Arcstart [10.0Volts, 100.0IPM]
02 7.00 500 3: L P[2] 10.0 sec Fine
03 13.99 999 Arc End [0.0Volts, 0.0IPM, 0.0Sec]
04 0.00 000 4: Wait 1.00 (Sec)
<Welding Voltage Output Char.> 5: J P[3] 40% Fine
NO. REF (V) MEASURE (V) Arcstart [44.0Volts, 1000.0IPM]
01 0.14 0.5 6: L P[4] 10.0 sec Fine
02 7.00 25.0 Arc End [0.0Volts, 0.0IPM, 0.0Sec]
03 14.00 50.0 7: Call Safehome
04 Sample Auto-Calibration Routine For ABB Robot
Sample Auto-Calibration Routine For Motoman Robot Move J home, v500, z50, tweldgun;
0000 NOP Arcl \ on, *, v500, sm1, wd1, wv0, z50, tweldgun;
0001 Mov J Arcl \ off, *, v500, sm1, wd1, wv0, z50, tweldgun;
0002 AWELD 1.40 WaitTime 5;
(AWELD direct input of 1.40Volts = 100 ipm) Arcl \ on, *, v500, sm1, wd2, wv0, z50, tweldgun;
0003 VWELD 2.80 Arcl \ off, *, v500, sm1, wd1, wv0, z50, tweldgun;
(VWELD direct input of 2.80Volts = 10.0 volts) Move J home, v500, z50, tweldgun;
0004 Arcon
0005 Timer T=10.00
0006 Arcof
0007 AWELD 14.00
(AWELD direct input of 14.00Volts = 1000 ipm)
0008 VWELD 12.32
(VWELD direct input of 12.32Volts = 44.0 volts)
0009 Arcon
0010 Timer T=10.00
0011 Arcof
0012 End *Seam Data values must all be set at zero.
Weld Data 1:
Weld Data 2:
weld_sched:=0 weld_sched:=0
weld_speed:=5 weld_speed:=5
weld_voltage:=10 weld_voltage:=44
weld_wfs:=100 weld_wfs:=1000
org_weldspeed:=0 org_weldspeed:=0
org_weldvoltage:=0 org_weldvoltage:=0
org_weldwfeed:=0 org_weldwfeed:=0
OM-277585 Page 5
8. Electrical Diagram
277586-A
Figure 8-1. Circuit Diagram
OM-277585 Page 6
9. Parts List
277970-B
1
2
3
4
5
6
7
8
9
10
11
Figure 9-1. Complete Assembly
Description
Part
No.
Dia.
Mkgs.
Item
No.
Figure 9-1. Complete Assembly
Quantity
1 224012 Plate, Rotation Lock 1... .............. ... ..............................................
2 277915 Bracket, Mtg Auto−Continuum Analog Interface 1... .............. ... ......................
3 277913 Panel, Front Auto−Continuum Analog Interface 1... .............. ... ......................
4 277914 Panel, Rear Auto−Continuum Analog Interface 1... .............. ... .......................
5 201058 Conn, Rect 72 Pin Assy 1... .............. ... ...........................................
6 239388 Bumper, Rbr .875 Od X .188 Id X .406 High Recessed 3... .............. ... ................
7 256085 Window 1... .............. ... .........................................................
221285 Cable, Extension 9 Ft 5pin DeviceNet 1.................... ... ..............................
277572 Plugs, W/Leads (Touch Sense Continuum Analog) 1.................... ... ...................
8 254679 Receptacle Assy, DeviceNet w/Leads 1... .............. ... ...............................
254625 Cable Assy, Access Test Box 1.................... ... ......................................
277992 Plug, Jumper Auto−Continuum Analog Adapter E−Stop 1.................... ... ...............
9 PC26 276883 Circuit Card Assy, Continuum Interface Mod w/Prgrm 1... .... .... ... ................
10 PC27 239627 Circuit Card Assy, Robot Interface Filter Hf 1... .... .... ... ..........................
221285 Cable, Extension 9 Ft 5 Pin DeviceNet 1................... ... .............................
221284 Cable, Extension 20 Ft 5 Pin DeviceNet 1................... ... .............................
11 228008 Tubing, Gl Acryl 1.000 − 1.036 ID 8.000 Nat FA1 1... .............. ... .....................
OPTIONAL
BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.
OM-277585 Page 7
Notes
OM-277585 Page 8
Notes
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1
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2
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3
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4
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5
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Miller MH014015V Owner's manual
- Category
- Welding System
- Type
- Owner's manual
- This manual is also suitable for
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