Miller AUTO-CONTINUUM ANALOG INTERFACE 301427 Owner's manual

Brand: Miller

Model: AUTO-CONTINUUM ANALOG INTERFACE 301427

Category: Welding System

Type: Owner's manual

This manual is also suitable for

OWNER’S MANUAL

 2017 MILLER Electric Mfg. Co.

2017−03 FORM: OM-277585C

Use above FORM number when ordering extra manuals.

Auto-Continuumt Analog Interface 301427

1. Safety Symbol Definitions

DANGER! − Indicates a hazardous situation which, if not

avoided, will result in death or serious injury. The pos-

sible hazards are shown in the adjoining symbols or

explained in the text.

DANGER ! - Indique une situation dangereuse qui, si

elle n’est pas évitée, entraînera la mort ou des blessures

graves. Les éventuels risques sont représentés par les

symboles joints ou expliqués dans le texte.

Fsafe1 2013-10

Wear safety glasses with side shields.

Porter des lunettes de sécurité avec écrans latéraux.

Fsafe8 2013-10

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury. The possible ha-

zards are shown in the adjoining symbols or explained in

the text.

Indique une situation dangereuse qui, si elle n’est pas

évitée, entraînera la mort ou des blessures graves. Les

éventuels risques sont représentés par les symboles

joints ou expliqués dans le texte.

Fsafe2 2013-10

Have only trained and qualified persons install, operate,

or service this unit. Call your distributor if you do not

understand the directions. For WELDING SAFETY and

EMF information, read owner’s manual(s).

Ne confiez l’installation, l’exploitation ou l’entretien de cet

appareil qu’à des personnes compétentes et qualifiées.

Lire les directives de sécurité au début de ces

instructions et dans chaque section. Appeler votre

distributeur si vous ne comprenez pas les directives.

Lire le(s) manuel(s) d’utilisateur pour des

renseignements sur la SÉCURITÉ DE SOUDAGE et les

champs électromagnétiques.

Fsafe15 2013-10

NOTICE

Indicates statements not related to personal injury.

Signale des consignes non associées aux dommages

corporels.

Indicates special instructions.

Fournit des instructions spéciales.

Fsafe3 2013-10

Static electricity can damage parts on circuit boards. Put

on grounded wrist strap before touching board.

L’électricité statique peut endommager les composants

des cartes électroniques. S’équiper d’un bracelet

anti-statique, mise à la terre, avant de manipuler la carte

électronique.

Fsafe21 2013-10

Beware of electric shock from wiring. Disconnect input

power before installing this kit. Reinstall all panels and

covers.

Attention aux décharges électriques au contact des

câbles. Couper l’alimentation électrique avant d’installer

ce kit. Réinstaller tous les panneaux et couvercles.

Fsafe7 2013-10

CALIFORNIA PROPOSITION 65 WARNINGS

PROPOSITION CALIFORIENNE 65 AVERTISSEMENTS

Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth de-

fects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)

This product contains chemicals, including lead, known to the state of California to cause cancer, birth defects, or other reproductive

harm. Wash hands after use.

Les équipements de soudage et de coupage produisent des fumées et des gaz qui contiennent des produits chimiques dont l’État de

Californie reconnaît qu’ils provoquent des malformations congénitales et, dans certains cas, des cancers. (Code de santé et de

sécurité de Californie, chapitre 25249.5 et suivants)

Ce produit contient des produits chimiques, notamment du plomb, dont l’État de Californie reconnaît qu’ils provoquent des cancers,

des malformations congénitales ou d’autres problèmes de procréation. Se laver les mains après utilisation.

Fsafe4 2013-10

2. Specifications

277970-B

Description: Analog Interface

Input Power: 24 Volts DC, 0.5 Amps

Dimensions (L x W x H): 10.43 x 5 x 7.28 in. (265 x 127 x 185 mm)

Weight: 6.1 lb (2.7 kg)

OM-277585 Page 2

3. Tools Needed

5/16 in.

4. Connecting Analog Interface To Welding Power Source

! Turn off welding power source,

and disconnect input power.

1 Welding Power Source

2 DeviceNet Receptacle

3 Analog Interface DeviceNet Plug

Use the supplied cord to connect the

analog interface DeviceNet plug to

the welding power source DeviceNet

receptacle.

4 Analog Interface 72 Pin

Receptacle

Connect analog interface 72 pin re-

ceptacle to robot interface 72 pin plug.

5 Analog Interface Mounting

Screws

6 Analog Interface Mounting Holes

(On Back Of Box)

If desired, analog interface can be

mounted on welding power source.

Loosen mounting screws on welding

power source. Align holes in interface

bracket with mounting screws. Tight-

en screws.

Troubleshooting Information

7 Analog Interface Viewing

Window

S If both LEDs are solid green, the

analog interface is connected and

communicating with the welding

power source.

S If both LEDs are flashing green,

the analog interface communica-

tions are trying to connect to the

welding power source.

S If both LEDs are red, no commu-

nications are established be-

tween the analog interface and

welding power source.

Contact a Factory Authorized Service

Agent to resolve any problems.

Reconnect input power. Turn on weld-

ing power source.

277970-B / 277971-A

Prevent internal nut

from turning when

tightening screw.

5. Enabling Analog Functionality

1 User Interface

Use interface screen to enable ana-

log feature.

On interface screen, click System.

Scroll through menu and select Ro-

bot Optional.

Scroll and select Communication

Method.

Scroll and select Analog.

Click Home to return to main inter-

face screen.

907 657-tp2

OM-277585 Page 3

6. Enabling Auto Calibration

1 User Interface

Use interface screen to enable auto

calibration feature.

On interface screen, click Setup.

Scroll through Setup menu and select

Auto Calibration.

Select Yes to run Auto Calibration.

The user interface will indicate Auto

Calibration is running. Allow robot to

run through low and high commands.

(Commands are shown on interface

screen.)

The interface screen will indicate the

test is complete. The system then re-

turns to normal operation.

907 657-tp2

Use robot pendant or other method to

enter two weld schedules into the robot.

Maintain schedule 1 for at least 10 to 20

seconds minimum before moving on to

schedule 2. Maintain schedule 2 for 10 to

20 seconds before ending the simulated

weld. Schedule data is shown below:

CIRCULER

Schedule 1

10.0 Volts

100 IPM

Schedule 2

44.0 Volts

1000 IPM

OM-277585 Page 4

7. Robot Auto-Calibration Sample Programs

It is critical to make certain that NO start power, start conditions, run-in, or crater parameters of any kind are present in the robot program. The

welding power source is looking for 2 distinct welding conditions. If there is a “start power” condition, the welding power source will equate this

as the first condition and fail to execute Auto-Cal correctly. If there is a “crater fill” condition, the welding power source will equate this as the

second condition and fail to execute Auto-Cal correctly.

Actual Motoman Welder Condition File Sample Auto-Calibration Routine For Fanuc Robot

<Welding Current Output Char.> 1: Call Safehome

NO. REF (V) MEASURE (A) 2: J P[1] 40% Fine

01 0.01 1 Arcstart [10.0Volts, 100.0IPM]

02 7.00 500 3: L P[2] 10.0 sec Fine

03 13.99 999 Arc End [0.0Volts, 0.0IPM, 0.0Sec]

04 0.00 000 4: Wait 1.00 (Sec)

<Welding Voltage Output Char.> 5: J P[3] 40% Fine

NO. REF (V) MEASURE (V) Arcstart [44.0Volts, 1000.0IPM]

01 0.14 0.5 6: L P[4] 10.0 sec Fine

02 7.00 25.0 Arc End [0.0Volts, 0.0IPM, 0.0Sec]

03 14.00 50.0 7: Call Safehome

04 Sample Auto-Calibration Routine For ABB Robot

Sample Auto-Calibration Routine For Motoman Robot Move J home, v500, z50, tweldgun;

0000 NOP Arcl \ on, *, v500, sm1, wd1, wv0, z50, tweldgun;

0001 Mov J Arcl \ off, *, v500, sm1, wd1, wv0, z50, tweldgun;

0002 AWELD 1.40 WaitTime 5;

(AWELD direct input of 1.40Volts = 100 ipm) Arcl \ on, *, v500, sm1, wd2, wv0, z50, tweldgun;

0003 VWELD 2.80 Arcl \ off, *, v500, sm1, wd1, wv0, z50, tweldgun;

(VWELD direct input of 2.80Volts = 10.0 volts) Move J home, v500, z50, tweldgun;

0004 Arcon

0005 Timer T=10.00

0006 Arcof

0007 AWELD 14.00

(AWELD direct input of 14.00Volts = 1000 ipm)

0008 VWELD 12.32

(VWELD direct input of 12.32Volts = 44.0 volts)

0009 Arcon

0010 Timer T=10.00

0011 Arcof

0012 End *Seam Data values must all be set at zero.

Weld Data 1:

Weld Data 2:

weld_sched:=0 weld_sched:=0

weld_speed:=5 weld_speed:=5

weld_voltage:=10 weld_voltage:=44

weld_wfs:=100 weld_wfs:=1000

org_weldspeed:=0 org_weldspeed:=0

org_weldvoltage:=0 org_weldvoltage:=0

org_weldwfeed:=0 org_weldwfeed:=0

OM-277585 Page 5

8. Electrical Diagram

277586-A

Figure 8-1. Circuit Diagram

OM-277585 Page 6

9. Parts List

277970-B

Figure 9-1. Complete Assembly

Description

Part

No.

Dia.

Mkgs.

Item

No.

Figure 9-1. Complete Assembly

Quantity

1 224012 Plate, Rotation Lock 1... .............. ... ..............................................

2 277915 Bracket, Mtg Auto−Continuum Analog Interface 1... .............. ... ......................

3 277913 Panel, Front Auto−Continuum Analog Interface 1... .............. ... ......................

4 277914 Panel, Rear Auto−Continuum Analog Interface 1... .............. ... .......................

5 201058 Conn, Rect 72 Pin Assy 1... .............. ... ...........................................

6 239388 Bumper, Rbr .875 Od X .188 Id X .406 High Recessed 3... .............. ... ................

7 256085 Window 1... .............. ... .........................................................

221285 Cable, Extension 9 Ft 5pin DeviceNet 1.................... ... ..............................

277572 Plugs, W/Leads (Touch Sense Continuum Analog) 1.................... ... ...................

8 254679 Receptacle Assy, DeviceNet w/Leads 1... .............. ... ...............................

254625 Cable Assy, Access Test Box 1.................... ... ......................................

277992 Plug, Jumper Auto−Continuum Analog Adapter E−Stop 1.................... ... ...............

9 PC26 276883 Circuit Card Assy, Continuum Interface Mod w/Prgrm 1... .... .... ... ................

10 PC27 239627 Circuit Card Assy, Robot Interface Filter Hf 1... .... .... ... ..........................

221285 Cable, Extension 9 Ft 5 Pin DeviceNet 1................... ... .............................

221284 Cable, Extension 20 Ft 5 Pin DeviceNet 1................... ... .............................

11 228008 Tubing, Gl Acryl 1.000 − 1.036 ID 8.000 Nat FA1 1... .............. ... .....................

OPTIONAL

BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.

OM-277585 Page 7

Notes

OM-277585 Page 8

Notes

Miller AUTO-CONTINUUM ANALOG INTERFACE 301427 Owner's manual

Brand: Miller

Model: AUTO-CONTINUUM ANALOG INTERFACE 301427

Category: Welding System

Type: Owner's manual

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Miller AUTO-CONTINUUM ANALOG INTERFACE 301427 Owner's manual

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