Service Guide | Optyma™ iCO2
© Danfoss | Climate Solutions | 2023.06 AX451923145808en-000101 | 5
Stop valve
Safety valve
Low pressure side
service port Accumulator
Subcooled coil
Filter dryier
Suction pipe
(D19.05)
Liquid pipe
(D12.7)
Calculate additional oil charge with provided Excel table or formula provided in instructions and charge it from oil service port.
Conrm correct oil level if unit controller par. C32 shows 110 (oil level sucient). See page 7, how to operate unit controller display.
Charge additional oil slowly if par. C32 shows continuous 010 (oil level low), or alarm code oPE88-1 or error code E88-1 appears from
continuous low oil level during operation. Consider max. oil charge!
7. Refrigerant charge (Page 17-20; 23)
Calculate refrigerant charge with provided Excel table or formula in instructions. Consider calculated max. refrigerant charge! Never
overcharge!
• Unit power supply switched OFF
• Move DIP-switch 5-7 from ON to OFF position
• Change dip switch 5-6 to on (This will completely open the electromagnetic solenoid valves and electronic expansion valves except
for EEV-LB and SV-INJ not to charge liquid refrigerant to the compressor)
• Turn power ON to open the stepper valves
• You can double check with 7 segment PCB display to check situation of control valves open/close as required
• Break the vacuum with refrigerant in gas phase
• Charge in the middle pressure connection port
• Charge vapour until 7 bar to be sure to be above triple point (dry ice)
• Then charge 90% of calculated mass in liquid phase
• Charge additional refrigerant later in gas phase from suction port, while unit is running.
• Indication of sucient charge while running ≥ 5min.:
• Sub-cooling degree par. C46-C15 shall be ≤ 0 Kelvin (recommend 1…3 Kelvin).
• Subcooling expansion valve EEVSC par. C23 shall be fully open at 470 steps
• No bubbles visible on sight-glass, mounted directly before last evap. expansion valve.
• During charging the evaporator controllers need to be operating
• Once charging is complete, power down the condensing unit and Change dip switch 5-6 from ON to OFF position.
8. Controller setting (Page 23-29)
a) Condensing unit controller operation: The standard unit controller display shows rotating the low-, medium- and high-pressure
data in MPa. Other parameters can be displayed and conrmed by the "unit control PCB" 7-segment display, LED’s and operating
buttons.
The display operation is performed by push buttons "SW7" to "SW9".
• SW9: Code display - tens digit setting button: Jump from parameter “C0x" to “C1x” … “C9x", “P0x" … “P9x” by pressing SW9 repeatedly.
• SW8: Code display - ones digit setting button: Jump from parameter “Cx0", ”Cx1” … “Cx9"or “Px0" … “Px9” by pressing SW8 repeatedly.
• SW7: Data erase/write button:
- Select the parameter to change via SW8/9.
- Press SW7 for 3 seconds to activate erase / write mode. The display starts ashing 2Hz.
- Press SW9 and/or SW8 to change the data.
Solenoid valve for hot
gas bypass (SV-HG)
Compressor
Receiver
of middle
pressure
Receiver inlet
expression
High pressure side service
Middle pressure side service
Oil service port
Solenoid valve for
middle pressure
injection (SV-INJ)