Quick Start Guide
00825-0100-4140, Rev AB
May 2017
Quick Start Guide for Installation
Rosemount
™
2140 Level Detector
Vibrating Fork
May 2017
2
Quick Start Guide
1.0 About this guide
This Quick Start Guide provides basic guidelines for Rosemount 2140 and
2140:SIS Vibrating Fork Liquid Level Detectors (“level detectors”).
Refer to the Rosemount 2140 Reference Manual
for more instructions, and the
Rosemount 2140 Product Certifications Manual for approvals information and
safety matters. Manuals are available electronically at Emerson.com/Rosemount.
1.1 Symbols used in this guide
1.2 Required equipment
Standard tools e.g. screwdrivers and wire strippers/cutters.
1.3 Contents
Failure to follow safe installation guidelines could result in death or serious injury.
Use the level detector only as specified in this guide and the product reference manual.
The level detector must be installed, connected, commissioned, operated, and maintained by suitably
qualified personnel only, observing national and local requirements that may apply.
The weight of a level detector with a heavy flange and extended fork length may exceed 37 lb. (18 kg).
A risk assessment is required before carrying, lifting, and installing the level detector.
Explosions could result in death or serious injury.
Refer to the Rosemount 2140 Product Certifications Manual
for restrictions associated with the
intrinsically safe, explosion-proof/flameproof and dust approvals for this product.
Electrical shock could cause death or serious injury
Make sure that the level detector is not powered when removing the terminal cover and
making terminal connections.
If the level detector is installed in a high voltage environment and a fault condition or installation error
occurs, high voltage may be present on leads and terminals.
External surfaces may be hot.
Care must be taken to avoid possible burns. The flange and process seal may be hot at high process
temperatures. Allow to cool before servicing.
Refer to the Rosemount 2140 Reference Manual for further
information.
Adobe
®
Acrobat
®
Reader software is needed to view the
document contents.
Switch off power (0) to the level detector.
Switch on power (1) to the level detector.
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Adjust display orientation (optional) . . . . . . . . 8
Prepare the electrical connections . . . . . . . . . . 9
Connect wiring and power up . . . . . . . . . . . . . 10
Confirm system readiness . . . . . . . . . . . . . . . . 15
Configure level detector using Guided Setup 15
www
Quick Start Guide
3
May 2017
2.0 Installation
2.1 Installation considerations
Correct fork alignments
Figure 1. Pipe Installation
Figure 2. Tank Installation
OK
OK
Threaded
Tri Clamp
Threaded
Tri Clamp
OK
OK
OK
Threaded
Tri Clamp
Flanged
May 2017
4
Quick Start Guide
2.2 Mounting the threaded version
Step 1: Seal and protect the threads
Use anti-seize paste or PTFE tape according to your site procedures.
Step 2: Mount the level detector on tank or pipework
Threaded tank or pipework connection (vertical installation)
Threaded tank or pipework connection (horizontal installation)
Gasket may be used as a sealant
for BSPP (G) threaded connections.
Gasket (for BSPP (G) threaded connection)
Tighten using the
hexagon only
Gasket (for BSPP (G)
threaded connection)
Tighten using the
hexagon only
Quick Start Guide
5
May 2017
Threaded flange connection
1. Place the customer supplied flange on the tank nozzle.
2. Tighten the bolts and nuts with sufficient torque for the flange and gasket.
3. Screw the level detector into the flange thread.
Gasket (customer supplied)
Gasket for BSPP (G) threads only
May 2017
6
Quick Start Guide
2.3 Mounting the flanged version
Step 1: Lower the level detector into the nozzle
Step 2: Tighten the bolts and nuts
Gasket (customer supplied)
Quick Start Guide
7
May 2017
2.4 Mounting the Tri Clamp version
Step 1: Lower the level detector onto the flange face
Step 2: Fit the Tri Clamp
Seal (supplied with Tri Clamp)
May 2017
8
Quick Start Guide
3.0 Adjust display orientation (optional)
To improve field access to wiring or get a better view of the optional LCD display:
1. Loosen the set screw until the level detector housing can rotate smoothly.
a. Do not unscrew all the way. Rotating the housing, without this screw in
place, can damage the internal wiring.
2. First, rotate the housing clockwise to the desired location.
If the desired location cannot be achieved due to the internal thread limit, rotate
the housing counterclockwise.
3. Re-tighten the set screw.
H
3
/32 in.
Torque 30 in-lb (3 Nm)
Do not attempt to rotate the display
beyond the thread limits.
Quick Start Guide
9
May 2017
4.0 Prepare the electrical connections
4.1 Cable selection
Use 24-14 AWG wire. Twisted-pairs and shielded wiring is recommended for
environments with high EMI (electromagnetic interference). Two wires can be
safely connected to each terminal screw.
4.2 Cable gland/conduit
For intrinsically safe, explosion-proof/flameproof, and dust-proof installations,
use the supplied blanking plug and a suitably certified cable gland/conduit entry
device(s).
4.3 Power supply
The level detector operates on 10.5 - 42.4 Vdc (10.5 - 30 Vdc in intrinsically safe
installations) at the level detector terminals.
4.4 Power consumption
Maximum of 1 W, current maximum 23 mA.
4.5 Load limitations
For HART
®
communication, a minimum load resistance of 250 Ù is required.
The maximum loop resistance is determined by the voltage level of the external
power supply, as described in Figure 3.
Figure 3. Load Limitations
Maximum Loop Resistance = 43.5 * (External Power Supply Voltage - 10.5)
0
External Power Supply Voltage (Vdc)
200
Loop Resistance (Ohms)
400
600
800
1000
1200
1400
10 20 30
40
40
24
42.4
10.5
250
1392
848
587
16.3
May 2017
10
Quick Start Guide
5.0 Connect wiring and power up
Step 1: Remove the cover
Step 2: Remove the plastic plugs
Step 3: Pull the cable through the cable gland/conduit
Verify that the power supply is disconnected or switched off.
½-14 NPT
M20 x 1.5
M20(No marking)
Identification of
thread size and type
Use a suitably rated cable, and
cable gland/conduit entry device.
Quick Start Guide
11
May 2017
Step 4: Connect the cable wires
Figure 4. 4-20 mA/HART
®
Communication
A. Field Communicator (IS approved for intrinsically safe installations)
B. Approved IS barrier (for intrinsically safe installations only)
C. HART modem
D. Load resistance (250 )
E. Current meter
F. Power supply
Torque 7 in-lb (0.8Nm)
-
+
-
+
F
n
1
2
3
4
5
6
7
8
9
0
-
.
A
B
D
E
F
C
May 2017
12
Quick Start Guide
Step 5: Ensure proper grounding
Make sure grounding is done according to national and local electrical codes.
Failure to do so may impair the protection provided by the equipment.
Transmitter case grounding
The most effective grounding method is direct connection to earth ground with
minimal impedance (< 1 ). Use either internal or external grounding screw.
Figure 5. Ground Screws
A. External ground screw
B. Internal ground screw
Signal cable shield grounding
Make sure the instrument cable shield is:
Trimmed close and insulated from touching the level detector housing.
Connected to the next shield if cable is routed through a junction box.
Connected to a good earth ground at the power supply end.
Figure 6. Cable Shield
A. Trim shield and insulate C. Trim shield
B. Minimize distance D. Connect shield back to power supply ground
B
A
A
B
B
C
C
D
Quick Start Guide
13
May 2017
Step 6: Tighten the cable gland
Apply PTFE tape or other sealant to the threads.
Note
Arrange the wiring with a drip loop.
Step 7: Seal any unused port with the enclosed metal plug
Apply PTFE tape or other sealant to the thread.
May 2017
14
Quick Start Guide
Step 8: Attach and tighten the covers
1. Verify the cover jam screws are completely threaded into the housing.
2. Attach and tighten the covers. Make sure the covers are fully engaged.
3. Required for explosion-proof/flameproof and dust-proof installations only:
a. Turn the cover jam screw counterclockwise until it contacts the cover.
b. Turn the jam screw an extra
1
/2 turn counterclockwise to secure the cover.
M2.5
Cover jam screw
(one per side)
M2.5
Verify that the covers
cannot be removed.
Quick Start Guide
15
May 2017
Step 9: Connect the power supply
It may take up to 15 seconds before the LCD display lights up.
6.0 Confirm system readiness
6.1 Confirm HART revision capability
If using HART-based control or asset management systems, confirm the HART 7
capability of such systems prior to commissioning and installation. Not all
systems are capable of communicating with the HART Revision 7 protocol.
This level detector can be configured for either HART Revision 5 or 7.
6.2 Confirm correct device driver
Verify that the correct Device Driver (DD) or Device Type Manager (DTM) is
loaded on your systems to ensure proper communication.
Download the DD/DTM from Emerson.com/Rosemount.
6.3 Change HART revision mode
If the HART configuration tool is not capable of communicating with HART
Revision 7, the device will load a generic menu with limited capability.
To change the HART revision mode from the generic menu:
1. Go to Manual Setup > Device Information > Identification > Message.
2. In the Message field, enter “HART5” or “HART7” and then 27 trailing spaces.
7.0 Configure level detector using Guided Setup
The Rosemount 2140 and Rosemount 214:SIS can
be configured using a Field Communicator, a PC running
the AMS Device Manager, or any other Device Descriptor
(DD) compatible host system.
7.1 AMS Device Manager
1. Start AMS Device Manager.
2. Select View > Device Connection View.
3. In the Device Connection View, double-click the HART modem icon.
4. Double-click the device icon.
5. From the Home screen, select Configure > Guided Setup.
6. Select Basic Setup and follow the on-screen instructions.
7.2 Field Communicator
1. Turn on the Field Communicator.
2. From the Main Menu, tap the HART symbol. The Field Communicator now
connects to the device.
3. From the Home screen, select Configure > Guided Setup.
4. Select Basic Setup and follow the on-screen instructions.
www
Rosemount 2140
Reference Manual
Global Headquarters
Emerson Automation Solutions
6021 Innovation Blvd.
Shakopee, MN 55379, USA
+1 800 999 9307 or +1 952 906 8888
+1 952 949 7001
North America Regional Office
Emerson Automation Solutions
8200 Market Blvd.
Chanhassen, MN 55317, USA
+1 800 999 9307 or +1 952 906 8888
+1 952 949 7001
Latin America Regional Office
Emerson Automation Solutions
1300 Concord Terrace, Suite 400
Sunrise, FL 33323, USA
+1 954 846 5030
+1 954 846 5121
Linkedin.com/company/Emerson-Automation-Solutions
Twitter.com/Rosemount_News
Facebook.com/Rosemount
Youtube.com/user/RosemountMeasurement
Google.com/+RosemountMeasurement
Standard Terms and Conditions of Sale can be found at
www.Emerson.com/en-us/Terms-of-Use
The Emerson logo is a trademark and service mark of Emerson
Electric Co.
Rosemount and Rosemount logotype are trademarks of Emerson.
HART is a registered trade mark of FieldComm Group.
All other marks are the property of their respective owners.
© 2017 Emerson . All rights reserved.
Europe Regional Office
Emerson Automation Solutions Europe GmbH
Neuhofstrasse 19a P.O. Box 1046
CH 6340 Baar
Switzerland
+41 (0) 41 768 6111
+41 (0) 41 768 6300
Asia Pacific Regional Office
Emerson Automation Solutions Asia Pacific Pte Ltd
1 Pandan Crescent
Singapore 128461
+65 6777 8211
+65 6777 0947
Enquiries@AP.Emerson.com
Middle East and Africa Regional Office
Emerson Automation Solutions
Emerson FZE P.O. Box 17033
Jebel Ali Free Zone - South 2
Dubai, United Arab Emirates
+971 4 8118100
+971 4 8865465
RFQ.RMTMEA@Emerson.com
Quick Start Guide
00825-0100-4140, Rev AB
May 2017
/