Peugeot 208 T16 User manual

SYSTEM

USER GUIDE

Version 24/04/2015

SUMMARY

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- General information Page 03

- Driver systems Page 04 to 11

BRK Unit (central console) page 04

Engine map selection page 06

Auxiliary functions page 07

Start assistance system page 08

Calibration and zero of sensors page 09

Engine map update page 11

- Display (Alarms page 25) Page 12 to 25

- Wintax Page 26 to 67

Ethernet configuration page 26

User profile installation page 27

Download data – Ethernet page 34

Download data – USB key page 36

Open data page 41

User profile page 42

Events page 43

Layouts page 44

Chanels list page 67

Essential sensors

The following sensors are used by the system, not having those sensors working properly will generate

important consequences for the performance and reliability of engine and gearbox:

− RPM

− Throttle pedal position

− Throttle position

− Atmospheric pressure, pressures before and after throttle

− Turbo RPM

− Ambient temperature, air intake temperature and exhaust gaz temperature

− Temperature and pressure of the cooling circuit

− Knocking sensor

− Temperature and pressure of engine oil

− Temperature of gearbox and rear diff oil

− Barrel position + gearbox command effort

− Vehicle speed

− Rear brake and handbrake pressure

− PEAL accumulator pressure

− Fuel pressure

Optional sensors

The following sensors can be used in test but are forbidden in official competition:

− Wheel speed (part number 1E1326775A)

− Brake pad temperature (part number 903895318A)

General informations

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BRK Unit (central console)

Power : power supply of actuators (PEAL, fans, …)

Map selection

Indicators and swap page of display

Lights and light pods

Starter

Accessories

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BRK Unit (central console)

Maps

1. Stage / Road: dedicated map selection

2. Gravel / Asphalt: surface selection

3. Throttle : selection of the performance mode (3 maps available)

4. Launch : selection of launch control (2 choices)

Indicators and swap page of display

1 & 3. Indicators: one push starts indicators during 25s, a push on both indicators stops it.

A push on both indicator buttons starts the warning

2. Swap page: short press  display the next page of the mode

long press  change the display mode (driver / mechanics)

Lights and light pods

1. Lights: a press for a change: OFF  position light  dimmed headlights  OFF

When dimmed headlights are ON, push on the button of the extremity of the wiper switch for high

beam

2-3-4. light pods: need the high beam lights ON

Starter

A short push launches the starter until the engine starts (maxi 5s)

Accessories

1. Heater fan

2. Horn

3. Activation of auxiliary functions

1 2 3 4

1 2 3

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Map selection

Engine maps

- 3 maps per surface are available

- map 1 is the most performing map for high grip surfaces, map 3 is the less aggressive map for low grip

surfaces, map 2 is in between

Surface selection

The selection of the surface adjusts the vehicle speed to the tyres circumference and the throttle maps (as

shown above)

Launch control

There are 2 choices but there is no difference between both maps (for the moment)

Performance level

Tarmac Gravel

Torque

Throttle

pedal

/ body

map

Torque

Throttle

pedal

/ body

map

Throttle 1 Full Hard Full Hard

Throttle 2 Full Soft Reduced Soft

Throttle 3 Reduced Hard

Max reduced

Soft

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Fuel pump

- The fuel pumps in the tank runs a few seconds after a Power ON

- The fuel pumps in the tank runs when the engine is running

- To drain the fuel tank or for a fuel sample:

Main switch ON and power OFF

Keep pushing auxiliary function and push on the Power button

Radiator fan

- The fan starts running when water temperature is above 80°then stops below 75°

- Fan can be forced:

Main switch ON and power OFF

Keep pushing the heater fan button and push on the Power button

- The fan stops running 3s after the engine stops

Engine Crank

- To prime the oil pump and circuit before a first start of the engine, please follow the procedure:

Main switch ON and power OFF

Push on the horn button then on the start button. Keep pushing until you reach 5 bars of oil pressure

Auxiliary functions

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Activation of the launch control

1. Select the launch control strategy: push on the launch button to select Launch 1 or 2 (selection displayed on the

dashboard)

2. When you are stopped on the start line, check you are in road mode

3. Clutch

4. Engage 1

st

gear

5. Pull hand brake (pressure must be higher than 10 bars)

6. Select the stage mode, the strategy is activated

7. Push full throttle 5 seconds before the start time

8. The message "GO !!!" is displayed when the optimum pressure of air circuit is reached

9. When you want to start the stage, release the hand brake and clutch in the same time, keep full throttle during

the launch. Depending on the grip, the driver has to manage the clutch (and the throttle pedal in case of very low

grip condition).

Start Assistance System

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Calibration of throttle pedal and throttle body

Important:

The calibration must be done:

- after the replacement of the throttle pedal of throttle body

- after the replacement of the ECU

- after the replacement of the engine

Procedure

1. Engine must be OFF and gearbox in neutral

2. Main switch OFF

3. Keep pushing the throttle pedal

4. Main switch ON

5. Wait for the 1st message on the display

6. Then release the throttle pedal when displayed

7. Wait for the message of calibration success

8. Main switch OFF

If you get a message of calibration failure, please proceed to a new calibration procedure

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Zero of the steering wheel position sensor

Procedure

1. The engine must be OFF, the spacer (straight tool number 1E4126405A-OUT) must be fitted in the left part of the steering

rack

2. Main switch ON and Power OFF

3. Keep pushing the heater and auxiliary functions button until the message "ZERO OK« is displayed

4. Main switch OFF

5. Remove the spacer from the steering rack

Information

The zero must be done:

- after the replacement of the steering wheel position sensor

- after the replacement of the ECU

- after any work on the steering system

« ZERO OK »

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Engine map update

Procedure

1. Copy the file with the map (***.bin) in the root of a USB key (part number 3Z9S25574A).

2. Engine OFF, main switch ON

3. Select the welcome page of the mechanic mode, as shown below

4. Connect the USB key and follow the update process with displayed icons

5. When the update has been successful, main switch OFF

6. Remove the map file from the USB key in order to avoid updating every time you connect the key to the car

Information

- The map you get is linked to the serial number of the SRG ECU

- Do not modify the name of the map file ***.bin

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Information displayed:

− RPM

− 4 green LED gradually ON when approaching the optimum

upshift rev

− LED 5 red ON  optimum upshift

− Buttons

1. display of the next page or remove the alarm message

2. Long press with power OFF  water pump running (bleed of

the cooling circuit). Same procedure to stop the pump.

3. Not used

4. short press  swap alarm page

long press  zero of the consumed fuel volume

− Alarms

− Blue LED are ON (still or blinking) when there is an alarm or

an important message displayed

• Led 1 blinking: high level alarm, we recommend to

stop the engine

• Led 1 still : medium level alarm, we recommend to

analyse the situation to decide if you drive at the

same rhythm or if you slow down

• Led 2 still : low level alarm, we recommend to

analyse the situation to decide if you drive at the

same rhythm or if you slow down

− Even if an alarm message is removed on the display, the blue

LED keep being ON to remind that an alarm is ON

RPM LEDs

Alarm LEDs

Buttons

4

3

2

1

Presentation of the display

3

2

1

4

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Display – driver mode

Stage

Selected mode:

Road or Stage

Selected Launch

control:

Launch 1 or 2

Selected

surface:

Gravel or

Tarmac

Engine revs

Water

temperature

Oil pressure

Selected Throttle

map:

Throttle 1, 2 or 3

Oil temperature

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Display – driver mode

Refueling and road

Speed Gear

Blinker icons

Light pods, red if ON

Oil pressure

alarm

Water

temperature

alarm

Fuel consumed (L)

Oil pressure

Water temperature

Battery voltage

Power OFF

/ Heater

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Display – driver mode

Sensors

Shifter indicator

Steering wheel position

Water temperature / pressure

Oil temperature / pressure

Exhaust temperature / Fuel press.

Temp. / Press. – air inlet manifold

Temp. / Press. after air filter

Gearbox Temp. / PEAL Accu press.

Throttle / Pedal position

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Display – driver mode

Bedding

Front brake pressure

Front brake temperature

(TCK sensor)

Rear brake pressure

Front brake pressure

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To check the position of the barrel position sensor, use this page to read the tension measured by the sensor.

Be sure the gearbox is in neutral then adjust the position of the sensor to get the tension between 0.995 V and 1.005 V.

A wrong setting of this sensor leads to difficult gear shift and a reduction of gearbox parts lifetime.

Display – mechanic mode

Barrel sensor position adjustment

Selected gear

Measured tension on both

barrel tracks

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Engine diagnostics

− In case of unplugged sparkplug, one of these icons will be displayed together with the number of the sparkplug:

− Synchronisation:

− In case of synchronization lost or abnormal RPM signal, one of these icons will be displayed:

− If there is no RPM signal when the Start button is pushed, the alarm is ON and the message SMOT is

displayed:

Power output alarms

− In case of current protection, the concerned output will be shut off and an alarm will be displayed (LOWOFF or

HIGHOFF) with a number which will help you to know which output is off (see next page)

− On the diagnostics page, an icon related to the concerned output will be displayed (see page 20)

Affichage – mode mécanicien

Diagnostiques

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Display – mechanic mode

Diagnostics

BRK HIGH BRK LOW

Hexa value Output concerned Hexa value Output concerned

1 Water pump 1 Rear diff fan

2 Windscreen wipers 8 Rear diff fan

4 Starter 10 Horn

8

ECU, dashboard, Gbox

display 20 Right blinker

10 Coils 40 Left blinker

20 Throttle, injectors 80

Position lights, ID plate

light

40 Water pump 200 Reverse light

80 Low beam 400 Rear fog light

100 Front fog lights 800 Stop lights

200

Inner lamp pod

1000 Auxiliary power supply

400

Outer lamp pod

2000

Trip,

beacon, codriver

lamp

800 High beam 4000 Stop light (3rd)

1000

SV for

oil pump, VVtT,

PEAL

2000 Intercom

4000 Heater

8000 Fuel pumps (in tank)

10000 PEAL pump

20000 PEALpump

40000 Radiator fan

80000 Radiator fan

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Display – mechanic mode

Diagnostics

Left indicator Right indicator Radiator fan Intercom

Dimmed lights Reverse light Fuel pump Tripmaster

Front fog lights Brake lights Injection

High beam lights Accessories Throttle body

Outer light pods ECU Starter

Inner light pods Horn Lambda

Front fog lights Wipers Electrovalve

Rear fog lights Heater Lap marker

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Peugeot 208 T16 User manual

Peugeot 208 T16 User manual

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