Marantec Control 23 Owner's manual

Brand: Marantec

Model: Control 23

Category: Garage Door Opener

Type: Owner's manual

This manual is also suitable for

Control 22

Marantec Control 23 is a versatile control unit for automatic doors that offers precise movement control and a range of safety features. It features dynamic limit switch setting for easy adjustment of door travel limits, ensuring safe and reliable operation. The unit also includes a static current circuit that immobilizes power operation of the door in case of malfunctions in safety devices, enhancing overall system safety.

Control 22 / 23

Wiring Scheme Manual and

Instructions for Initial Operation

Control lights:

1. Voltage

2. 'OPEN' button

3. 'CLOSE' button

Control elements

11. 'OPEN' button

12. 'CLOSE' button

13. 'STOP' button

14 S3 MAINTENANCE RELEASE limit switch

Plug connections:

21. X10 Membrane keypad

22. X10a Cable slack device

23. X4 Spindle limit switch

24. X3 Motor

25. X2 Mains

26. X6 Control extensions

Connecting terminals:

31. X7H Cable safety device switch

Programming switch:

41. S7 Press and release in 'OPEN' direction

Figures to the Control 22 / 23 control unit

Overview of door and surrounding area

A Membrane keypad

B Control connections in the operator

C Jack bolt limit switch or cam limit switch

D Site electric socket CEE standard 16 A

E Door leaf connection

Fig. A/1: Membrane keypad and key switch

Key switch:

0 red OFF

1 blue ON

Fig. A/2: Control 22 control unit Fig. A/3: Control 23 control unit

1. Contents

Chapter Page

Figures 2

Explanation of symbols inside of back cover

1. Contents 3

2. Important! Read carefully before carrying out any work 4

3. Initial operation of the Control 22 / 23 control unit

3.1 'Press-and-release' or 'press-and-hold' in the 'OPEN' direction 5

3.2 Connections in the control unit 5

3.3 Control unit - door leaf connection 6

3.4 Initial operation of the control unit 6

3.5 Setting the travel limits 7

3.5.1 Dynamic 121 - 128 7

3.5.2 Dynamic 3-201 - 3-208 9

3.5.2.1 Setting of end position DOOR CLOSED 9

3.5.2.2 Setting of limit switch SKS-STOP 10

3.5.2.3 Setting of end position DOOR OPEN 11

4. Connection and initial operation of the extensions

4.1 External control elements (description of function) 12

4.2 Connection of external operating devices with system plug 12

5. Appendix

5.1 Wiring diagrams 14

5.1.1 Control 22 wiring diagram 14

5.1.2 Control 23 wiring diagram 16

5.2 Test instructions 18

2. Important! Read carefully before carrying out any work!

This control unit may only be connected and put into operation by qualified and

suitably trained specialist personnel. For the purpose of this description qualified and

suitably trained specialist personnel are persons who are adequately instructed or

supervised by qualified electricians and are thus in a position to recognize the hazards

that electricity can cause. Moreover, they must hold qualifications consistent with the

work being carried out, in particular they must

• knowledge of applicable electro-technological regulations,

• have received training in the use and maintenance of adequate safety equipment,

• as well as first aid training.

Before carrying out any cabling work, it is essential to disconnect the control unit from

the mains supply.

Observe local safety regulations!

Always lay mains cable and control cable separately!

Control voltage 24 V DC.

Before putting the control unit into operation, it is essential to ensure that there are no

persons or objects within the door's area of operation, since a number of settings set

the door in motion.

All available emergency command devices must be tested prior to

initial operation.

The door operator may only be installed with the door closed.

After installation and initial operation, those persons or their representatives

responsible for operating the door system must be shown how the door system works.

Special note for installation according to protection category IP 65:

At the very latest following initial operation, the cable with plug allowing connection

to the mains must be replaced by a direct mains connection. At the same time a mains

isolator switch must be fitted.

Non-compliance with these warning and safety instructions can

lead to bodily injury and material damage.

Insert the mains plug of the control unit into a site electric socket in accordance

with CEE standard 16 A.

Check that the voltage at the electric socket corresponds with that given

on the control unit's data plate and also that its protection category

complies with local requirements.

If the control unit is to be connected directly to the mains, a mains

isolator switch will have to be installed.

For the Control 22: control unit: The rotary field must be of clockwise

rotation.

Operational check of the mains connection

3.1

Selecting 'press-and-release' / 'press-and-hold' operation in the

'OPEN' direction

Via the programming switch S7 (41) the control unit's mode of operation can

be switched from 'press-and-release' to 'press-and-hold' push button operation

in the 'OPEN' direction. With the 'press-and-hold' operation mode, the operator

is started by pressing and holding the 'OPEN' button (11) and stopped by

releasing it again.

For initial operation and the basic settings of the limit switches,

switch the programming switch S7 (41) to the OFF position to programme

press-and-hold operation.

3.2 Connections in the control unit

Connecting the membrane keypad

Connect the system cable for the supplied membrane keypad to the socket X10

(28) in the control unit.

The control unit features a static current circuit. If a malfunction occurs

in any of the safety devices of the door system, the static current circuit

immobilizes power operation of the door.

Elements within this static current circuit are the cable slack switch and wicket

door switch, the cable safety device and the limit switch of the night lock.

3. Initial operation of the Control 22 / 23 control unit

3.3 Control unit - door leaf connection

Connecting the cable slack device

Connect the system cable to the X10a (29) socket in the control unit.

Fig. B/1: Control unit - door leaf connection

3.4 Initial operation of the control unit

With the following settings, it is important to ensure that the door is

NEVER allowed to close or open fully. Halt the door at least 50 cm before

it reaches its mechanical travel limits by pressing the 'STOP' button (13),

or if in the press-and-hold mode, by releasing the push button.

• Half open the door by hand.

• Switch on at the mains.

⇒ The VOLTAGE control light (1) on the control panel should light up.

- if this is not the case, look up section 'no voltage' in the test instructions.

• Press the 'OPEN' button (11).

⇒ The door should open.

- Door closes: press the 'STOP' button, reverse the rotary field.

- Door doesn't move: Look up section 'no function' in the test instructions.

3. Initial operation of the Control 22 / 23 control unit

Wiring diagram legend:

Switches (system plugs):

S5 Wicket door switch

S6 Cable slack switch

Switches (screw terminals):

S5a * Wicket door switch

S6a * Cable slack switch

S6b * Cable safety device

Connecting terminals:

X7H Static current circuit

(in the control unit)

X7b Coiled cable

X7h Static current circuit

Plug connections:

X10a Static current circuit

(in the control unit)

X7a Coiled cable

X7c Coiled cable

X7d Cable slack switch

X7f Connection lead

X7g Wicket door contact

* To connect, the short-circuit bridge

must be removed.

Operational check of the safety circuit

• Actuate each safety element separately.

⇒ Power operation of the door should now no longer be possible.

- If this is not the case, check the electrical connection of the respective safety

element.

3.5 Setting of the limit switches

3.5.1 Dynamic 121 - 128

Close the door manually.

Remove the door operator's transparent cover.

Release the switching spindle by shifting the red no-load lever (50) forward and

pressing the wheel's inner door link disc (51) towards the spindle (see fig. C/1).

Turn the knurled wheel (52) clockwise until the switching carriage (53) actuates

the 'CLOSE' limit switch. The red LED (54) lights up (see fig. C/1). Relatch the

door link disc and make secure by re-engaging the no-load lever (makes an

audible click on engaging), as shown in fig. C/2. If necessary, re-adjust the

setting via the fine adjustment facility (55) on the switching carriage; turn the

adjusting cam clockwise: the operator cuts off earlier.

3. Initial operation of the Control 22 / 23 control unit

Fig. C/1: Limit switch setting (door is closed)

The door must now be opened fully by hand.

Via the smaller knurled wheel (56), now turn the adjusting spindle, until the 'OPEN'

limit switch (57) is actuated by the switching carriage (see fig. C/2). The green LED

(58) lights up.

Return the transparent cover to the operator.

Fig. C/2: Limit switch setting (door is open)

3. Initial operation of the Control 22 / 23 control unit

3.5.2 Dynamic 3-201 - 3-208

Note / Advice

For setting the cams you need a socket head screwdriver with handle,

width across flats 2,5mm.

3.5.2.1 Setting of end position DOOR CLOSED

• Move the door manually into the mechanical end position DOOR CLOSED.

• Open the case lid of the door operator.

• Loosen the locking device (grub screw (J)) of the switch cam (A).

• Adjust the switch cam A so that the limit switch DOOR CLOSED (G) is operated as

shown in illustration D.1 (position H).

• Fix the switch cam (A) again by tightening the grub screw (J).

• If necessary, adjust the position of the door DOOR CLOSED with the screw for fine

adjustment (K) at the switch cam.

Fig. D/1: Setting of end position DOOR CLOSED

3. Initial operation of the Control 22 / 23 control unit

ABCDEF

3.5.2.2 Setting of limit switch SKS-STOP

The limit switch SKS-STOP deactivates the protection of the closing edge shortly

before reaching the end position DOOR CLOSED to avoid wrong reactions

(for example unwanted reciprocating).

• Loosen the locking device (grub screw (J)) of the switch cam (E).

• Adjust the switch cam (E) so that the limit switch SKS-STOP (G) is operated

approx. 5 cm before the profile of the door reaches the floor.

• Fix the switch cam (E) again by tightening the grub screw (J).

3. Initial operation of the Control 22 / 23 control unit

ABCDEF

Fig. D/2: Setting of limit switch SKS-STOP

3.5.2.3 Setting of end position DOOR OPEN

• Move the door manually into the mechanical end position DOOR OPEN.

• Loosen the locking device (grub screw J) of the switch cam (B).

• Adjust switch cam B so that the limit switch DOOR OPEN (G) is operated as shown in

illustration D.3 (position (H)).

• Fix the switch cam (B) again by tightening the grub screw (J).

• If necessary, adjust the door position DOOR OPEN with the screw for fine adjustment

(K) at the switch cam.

• Please mount the case lid afterwards.

Legend illustration D/1 - D/3:

A Cam end position DOOR CLOSED

B Cam end position DOOR OPEN

C Cam for soft running out DOOR CLOSED

D Cam for soft running out DOOR OPEN

E Cam SKS-Stop

F Free cam

G Limit switch

H Position of the respective cam

J Grub screw

K Screw for fine adjustment

3. Initial operation of the Control 22 / 23 control unit

ABCDEF

Fig. D/3: Setting of end position DOOR OPEN

4.1 External control elements

External control elements can actuate various functions:

'STOP': The operator can no longer be actuated, a moving door is

brought to a halt.

'OPEN': The door opens.

'CLOSE': The door closes.

4.2 Connecting external control elements with system plugs

Examples for external control elements with system plugs:

• Push button Command 612

Connecting the control elements

Note: If several key switches are connected, the coupling for plug systems (for series

connection), item no. 151 228, will be required. Instructions on connecting

several control elements are contained in the coupling's connection plan.

Connect the control elements with system plugs to the membrane keypad

(see fig. E/1).

When using key switches, they have to be converted to the 'OPEN - CLOSE'

function.

4. Connection and initial operation of the extensions

Operational check:

• Operate the external control element.

⇒ The desired function should be carried out.

4. Connection and initial operation of the extensions

Fig. E/1: Connection of the extensions

Observe local safety regulations! Always lay mains cable and control cable separately!

Attention low voltage! Control voltage 24 V DC.

External voltage at the terminals X4, X6, X10 and X10a will completely

destroy the electronics!

5. Appendix

5.1.1 Wiring diagram of the Control 22 control unit (with Dynamic door operator)

Legend:

Control lights:

H1 Voltage

H2 'OPEN' button

H4 'CLOSE' button

K1 OPEN inversion relay

K2 CLOSE inversion relay

M1 Motor with thermal overload protection

S + Main switch

S0H 'STOP' button

S0K Key switch

S7 Programming switch ‘press-and-release’OPEN

S2A 'OPEN' button

S3 MAINTENANCE RELEASE limit switch

S4Z 'CLOSE' button

S6b ♦ Cable safety device switch

S10 EMERGENCY HAND CHAIN

S11 OPEN limit switch

S13 CLOSE limit switch

S14 Limit switch closing edge safety device STOP

T1 Transformer

RSK Static current circuit see fig. B/1

Connecting terminals:

X0 + Mains electric socket

X1 Mains lead with CEE phase-changer plug

X2 Mains lead

X7H Cable safety device switch

Plug connections:

X3 Motor

X4 Limit switch

X6 Control unit extensions

X7c Connection of coiled cable with system plug

X7d Cable slack device

X7f Connection lead

X7g Wicket door contact

X10 Membrane keypad

X10a Cable slack device

+ on site

♦ if installed

5. Appendix

5.1.2 Wiring diagram of the Control 23 control unit (with Dynamic door operator)

Observe local safety regulations! Always lay mains cable and control cable separately!

Attention low voltage! Control voltage 24 V DC.

External voltage at the terminal X7H as well as at the plug connections X4, X6, X10 and X10a will

completely destroy the electronics!

Legend:

Control lights:

H1 Voltage

H2 ‘OPEN’ button

H4 ‘CLOSE’ button

C1 Motor condensor

K1 OPEN relay

K2 CLOSE relay

M1 Motor with thermal overload protection

S + Main switch

S0H ‘STOP’ button

S0K Key switch

S7 Programming switch ‘press-and-release’ OPEN

S2A ‘OPEN’ button

S3 MAINTENANCE RELEASE limit switch

S4Z ‘CLOSE’ button

S6b Cable safety device switch

S10 EMERGENCY HAND CHAIN

S11 OPEN limit switch

S13 CLOSE limit switch

S14 Limit switch closing edge safety device STOP

T1 Transformer

RSK Static current circuit see fig. B/1

Connecting terminals:

X0 + Mains electric socket

X1 Mains lead with CEE phase-changer plug

X2 Mains lead

X7H Cable safety device switch

Plug connections:

X3 Motor

X4 Limit switch

X6 Control unit extensions

X7c Connection of coiled cable with system plug

X7d Cable slack device

X7f Connection lead

X7g Wicket door contact

X10 Membrane keypad

X10a Cable slack device

+ on site

♦ if installed

5. Appendix

5.2 Test instructions

Fault

No voltage

No function

Only operates in press-

and-hold mode in

OPEN direction

Signal/Message

Voltage control light doesn't

light up

Cause

No voltage

Emergency hand chain is not in the home

position

Thermal overload protection in motor has

been activated

Membrane keypad is locked

(key switch pointing at red mark)

Static current circuit (control elements) is open

Static current circuit (door leaf) is open

Operator is disengaged

Cable safety device switch has been activated

S7 programming switch is at OFF position

(press-and-hold mode in OPEN direction)

Remedy

Check voltage. Check main fuses in the electric distribution and the

mains plug connection.

Return the emergency hand chain to the home position (see

Operator Installation Instructions)

Allow motor to cool down

Unlock the membrane keypad (key switch points at blue mark)

Insert control element plug into X10 socket

Check cable slack, wicket door and cable safety switch

Check static current circuit connection in socket X10a

Engage maintenance release/quick release.

Check cable safety device switch.

Connection X7H socket in door operator controls

Switch S7 programming switch to ON position (press-and-release in

OPEN direction).

Explanation of the symbols

On, mains voltage

'OPEN'

'CLOSE'

'STOP'

External control elements

To the control unit

Cable slack switch

Mains lead

Wicket door switch

WARNING There follows important safety advice which must be

heeded in order to prevent bodily injury or material

damage.

Installation instructions Instructions follow regarding mechanical or electrical

connection.

Operational check After connecting and programming most of the control

elements, it is advisable to test the function of the control

unit. Any fault can then be detected immediately and

time is saved in trouble-shooting.

Wiring schemes and circuit diagrams

Note / Advice

Symbol Explanation

Symbols used in these instructions:

Symbols of the control unit, operator etc.:

No part of this manual may be reproduced without our prior written

approval. We reserve the right to alter details in the interests of progress.

1 - GB 36056 - M - 0.5 - 1094

Status: 11.00

#8 011 017

Marantec Control 23 Owner's manual

Brand: Marantec

Model: Control 23

Category: Garage Door Opener

Type: Owner's manual

This manual is also suitable for

Control 22

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Marantec Control 23 Owner's manual

This manual is also suitable for

Marantec Control 23 Owner's manual

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