Nice UST1K-1.1kW Instructions And Information For Installation And Use

GB

English – 1

UST1K

Instructions and information for installation and use

T

he entire instruction manual is made up of instructions for using the motor and its control unit.

Automatic industrial door control unit

UST1K-1.1kW

UST1K-2.2kW

UST1K-5.5kW

Ni

c

e

2 – English

GB

GENERAL RULES OF SAFETY

........................................................................................

Y

3

PREPARATION FOR INSTALLATION ..............................................................................

.

3

CO

NTR

O

L AND

CO

NNE

C

TI

O

N ELEMENT

S

..................................................................

.

4

ME

C

HANI

C

AL LIMIT

S

WIT

C

H

S

ETTIN

G

.........................................................................

7

DI

G

ITAL LIMIT

S

WIT

C

H

S

ETTIN

G

...................................................................................

9

MOTOR CONNECTION CABLE ................................................................................12-14

TERMINAL DIA

G

RAM ................................................................................................15-16

ELE

C

TR

O

NI

C

B

O

ARD

S

-

O

VERVIE

W

......................................................................17-1

8

TECHNICAL DATA

.........................................................................................................

.

A

1

9

DECLARATION OF CONFORMITY

................................................................................

Y

1

9

TABLE OF CONTENTS

GB

English – 3

The planning and production of the devices making up the control

units for UST1K doors and the information contained in this user's

manual are perfectly compliant with the current safety standards.

Nevertheless, incorrect installation can cause serious injury to the

persons that work on the system or that use it. For this reason, during

installation it is important to follow all the instructions contained in

this manual.

Do not start installation if you have any doubts of any kind

and, if necessary, contact the Nice Assistance Service.

WORK IN SAFE CONDITIONS!

ATTENTION! – It is important to follow these instructions for

reasons of safety.

ATTENTION! – It is important to keep these instructions for

future consultation for reasons of safety.

Strictly follow these instructions:

– Make only the electrical connections described in this

manual: incorrect wir ing could cause serious damage to the

system.

– If used outdoors, the power supply cable must be completely

protected with a special protection pipe.

In view of the risks associated with the installation and with

sy stem control, it is necessary to install the product in the

packaging, following these instructions:

– Execute only the modiﬁ cations described in the user's instructions

on the devices. Any other modiﬁ cation can cause serious mal-

functioning. The manufacturer declines all responsibility for any

damages caused by arbitrary modiﬁ cations introduced to the

devices.

– Do not position the devices near sources of heat or unprotected

ﬂ ames. This can cause malfunctioning, ﬁ re and other dangers.

– During installation the devices should not be immersed in water or

other ﬂ uids. Prevent the inﬁ ltration of ﬂ uids in the devices during

installation.

– The packaging material must be disposed of in strict observance

of current regulations.

ATTENTION!! – Preserve this manual with utmost care to make

device disposal or maintenance operations easier in the future.

Description and use

UST1K is a control unit for rolling shutters and sectional doors

with three-phase or single-phase motors. All the common safety

elements can be connected.

With the application of various bus connections (modules), other

applications are possible.

For opening and closing a door, just press the special button installed

on the cover or the external button.

It is possible to open and close the door wirelessly in automatic

mode.

Any other use is considered improper! The manufacturer

declines any responsibility whatsoever for damages caused

by improper use of the various system devices not compliant

with what is indicated in this manual.

The plant manufacturer is responsible for the complete plant. He must

fulﬁ l the current regulations and directives (e.g. DIN 1986, EN 12050).

He is responsible for drawing up the technical documentation of the

entire plant to be supplied together with the plant.

It is mandatory to comply with the provisions and national and

local regulations regarding installation, accident prevention

and safety at the workplace.

Disconnect the system from the electrical power supply

during works.

Checks before installation

Carefully read these assembly and use instructions before beginning

installation of the control unit.

The manufacturer declines all responsibility and obligation of

warranty if any arbitrary changes in construction are made without

previous written authorisation or installation not compliant with the

assembly instructions is executed.

The plant manufacturer must ensure that the EMC directives,

low voltage directives, machinery directives and directives on

construction products are observed.

ATTENTION!

This control unit cannot be used in areas at risk of explosion.

ATTENTION!

Connect the power supply cable to terminal X1 (L1, L2, L3) and to

the PE terminal of the main board.

The power supply cable must be put in safe conditions with fuses

3x6A or 3x10A.

The fuse must have a value such that the gearmotor makes the fuse

trip if it becomes blocked.

GENERAL RULES OF SAFETY

ENGLISH

KNOWLEDGE OF THE SYSTEM AND

PREPARATION FOR INSTALLATION

4 – English

GB

CONTROL and CONNECTION ELEMENTS

Connection of the three-phase power supply cable

(ﬁ

g.

1)

A

16A EEC plug is connected to terminals L1, L2, L3 and the PE

terminal

.

T

h

e

co

nn

ec

ti

o

n t

o

th

e

US

T1K

s

t

a

ti

o

n

ca

n

a

l

so

be

ca

rri

ed

ou

t with

t

h

e opt

i

ona

l

t

h

ree-p

h

ase ma

i

n sw

i

tc

h.

I

n this case it is possible to remove the EE

C

plu

g

durin

g

assembly.

Control elements

It is possible to control door OPENING and CLOSING with the

buttons built into the cover in automatic and/or deadman mode.

If set in automatic mode, the door can be stopped at any time with

the STOP button.

It is possible to connect other control elements for control from the

outside, a triple button for example.

A switch with a cable coming down from the ceiling, installed inside

or outside, controls the door in the OPEN-STOP-CLOSE function.

If the optional radio receiver is connected, it is always possible to

stop the door with the manual radio transmitter.

Direction of rotation control

If the door is in the lower ﬁ nal position, now it is necessary to open

it by about 50cm with the handle to prevent the track ropes from

coming out of their housing (sectional doors) or excessive winding of

the rolling shutter in the case of rotation is reversed.

C

h

ec

k th

e

d

ir

ec

ti

o

n

o

f r

o

t

a

ti

o

n in

dead

m

a

n m

ode

with th

e

U

P

a

n

d

D

OWN buttons. It is necessary to disconnect the EEC plug and

r

everse the U and V connections

(p

hase reversal

)

if the direction of

r

otation does not correspond to the direction of the arrown on the

p

ressed button.

Now power up (connect the EEC plug).

Limit switch setting

(

ﬁ g.3

)

T

h

e

tw

o

O

PENIN

G

a

n

d

C

L

OS

IN

G

limit

s

wit

c

h

es

m

us

t

be

co

nn

ec

t

ed

lik

e zero potent

i

a

l

contacts to term

i

na

l

s

J

27 an

d

J

26 o

f

t

h

e

t

erminal block X7 in the UST1 control unit. The safet

y

circuit with

th

e

i

ntegrate

d

li

m

i

t sw

i

tc

h

es

i

s to

b

e connecte

d

to term

i

na

l

J

29 o

f

t

erminal block X7

.

I

t

i

s a

l

so poss

ibl

e to connect a secon

d

, a

ddi

t

i

ona

l

li

m

i

t sw

i

tc

h

f

or t

h

e

openin

g

function

(

J33

/

X6

)

and then choose between two different

O

PENIN

G

positions

(

summer-winter switchin

g)

with a position switch

installed on the housin

g

cover

(

optional

)

of the U

S

T1K station,

.

The procedure for settin

g

the limit switches is described

belo

w

.

1

PE

L1

X1

L2

L3

Power supply cable

EEC 16° plug

2

PE

X1

L1

Power supply

cable SCHUKO plu

g

L2

PE

X1

L3

Power supply cable

SCHUKO

p

lu

g

L2

U

ST1K-1.1kW

U

ST1K- starting

from 2.2k

W

N

L1

N

L1

3

+BA

J35 J34

12V DC RS485

X7

Emergency

handle

Thermal

switch

Pre-limit switch

-

Limit switch DOWN

J29 J28 J27 J26

Thermal

switch

Preliminary

limit switch

closed

STOP

totally

opened

+S

X6

SKS

o.DW

J32

half OPEN

J33

Half-height

limit switch

-

1/2

STOP

Single phase power supply cable connection (ﬁ g.2 –

a

l

so see pa

g

e

6)

gp p

A

S

chuko plu

g

is connected to terminals L1

(

phase

)

and L2

(

N

)

and

to terminal PE in the 1.1 kW U

S

T1K – station. The plu

g

is connected

to L2

(

phase

)

, L3

(

N

)

and PE on the versions with higher powers

(

2.2

kW and 5.5 kW

).

C

onnection to the U

S

T1K-1.1 kW station can also be made with an

o

ptional single-phase main switch

.

In this case it is possible to remove the Schuko plug during assembly

.

GB

English – 5

C

onnection of an optical sensitive ed

g

e

(

ﬁ

g

.5

)

Th

e opt

i

ca

l

sens

i

t

i

ve e

dg

e

i

s structure

d

so t

h

at a

b

eam o

f

ligh

t

i

s

i

nterrupte

d

a

l

on

g

i

ts ent

i

re

l

en

g

t

h

w

h

en

i

t

i

s act

i

vate

d

.

A

rece

i

ver

i

s

c

onnecte

d

to

i

ts en

d

so t

h

e sens

i

t

i

ve e

d

ge can

b

e contro

ll

e

d

a

l

ong

t

h

e ent

i

re

l

en

g

t

h.

I

n t

h

e case t

h

e sens

i

t

i

ve e

dg

e

h

as to

b

e presse

d

to t

h

e

g

roun

d

,

t

h

e reverse

f

unct

i

on

i

s neutra

li

ze

d

b

y connect

i

ng a pre

li

m

i

nary

li

m

i

t

switch (additional pre-limit switch) to terminal J28 of terminal block

X

7.

I

n t

hi

s case t

h

e pre

li

m

i

nary

li

m

i

t sw

i

tc

h

i

s to

b

e a

dj

uste

d

a

b

out 5cm

ab

ove t

h

e groun

d

.

Connection of the transmitters of the OPEN

,

STOP

,

CLOSE controls (ﬁ

g

.4)

For controllin

g

from the outside, it is possible to connect a triple

s

witch to terminal block X4 in the U

S

T1K control unit. In this case the

t

wo

O

PEN and

C

L

OS

E buttons are made as closing contacts

(

N

O).

T

he STOP button is connected to the safet

y

circuit, so it is executed

a

s an opening contact

(

N

C)

.

I

f a

S

top button is connected to terminal block X4, remove the

j

umper from terminal J15 and connect the STOP button (opening

c

ontact)

!

4

Connection of the STOP, OPEN, IMPULSE

and CLOSE control elements

357468

STOP OPEN IMPULSE CLOSE

X4

J15

J16 J17 J18

12

T

riple button connection with 4-wire cable

357468

STOP OPEN IMPULSE CLOSE

X4

J15 J16 J17 J18

12

Key switch connection

13572468

STOP OPEN IMPULSE CLOSE

X4

J15 J16 J17 J18

OSE optoelectronic

contact bar

Transmitter Receiver

White

Green

Brown

White

+12V

SIG

-

Green

Brown

5

C

onnection of a resistive sensitive ed

g

e 8.2 kΩ (ﬁ

g

.6)

A

res

i

st

i

ve or pneumat

i

c sens

i

t

i

ve e

d

ge can

b

e

di

rect

l

y connecte

d

to

th

e

US

T1K

s

t

a

ti

o

n.

Th

e re

l

evant management

l

og

i

c

i

s a

l

rea

d

y

i

ntegrate

d

i

n t

h

e stat

i

on.

I

t

mus

t

be

co

nn

ec

t

ed

with

a

n

8

.2 k

O

hm r

es

i

s

t

a

n

ce

in

o

r

de

r t

o

be

ab

l

e

to correct

l

y contro

l

t

h

e ent

i

re e

l

ectr

i

c c

i

rcu

i

t o

f

t

h

e sens

i

t

i

ve e

d

ge

.

T

he electrical connection of the sensitive ed

g

e is carried out

o

n terminal J32

S

and + of terminal block X6

.

Jum

p

ers J1 and J

2

1

-2 connecte

d

=

P

repare

d

f

or pneumat

ic

or resistive sensitive ed

g

e

s

with 8.2 kOhm resistance

2

-3 connecte

d

=

P

repare

d

f

or opt

i

ca

l

sens

i

t

i

ve e

d

ges

A

TTENTION: the connectors must be connected either to 8.2

kOhm terminals or to o

p

tical terminals!

OSE optoelectronic

contact bar

Transmitter Receiver

White

Green

Brown

White

+12V

SIG

-

Green

Brown

+

SIG

-

8,2k

Ω

6

6 – English

GB

Connection of direct safety switche

s

T

he safety elements that directly intervene in the control process are

connecte

d

to term

i

na

l

J

10 o

f

term

i

na

l

bl

oc

k

X

2.

Th

e emer

g

ency stop

or safety line attachment, anti-entrapment safety device and safety

d

ev

i

ce

f

or t

h

e w

i

c

k

et

d

oor are

b

etween t

h

em

.

C

onnection of safety switch for wicket door (ﬁ

g

.8

)

Th

e sa

f

ety sw

i

tc

h

i

s to

b

e connecte

d

to term

i

na

l

J

10 term

i

na

l

o

f

te

rmin

a

l

b

l

oc

k X2 in th

e

doo

r

s

with

bu

ilt-in

se

rvi

ce

wi

c

k

e

t

doo

r.

Attention! Remove the

j

um

p

er on J10, if

p

resent

.

C

onnection of the control transmitter for switch with

c

able connected to the ceiling

(

ﬁ g.8

)

In the UST1K control unit it is

p

ossible to connect a switch with

c

able connected to the ceilin

g

, activated usin

g

traction

(

N

C

c

ontact

)

to terminal J17 of terminal block X4; the function of this

i

n

p

ut corres

p

onds to the

C

L

OS

E-

S

T

O

P-

O

PEN-

S

T

O

P ste

p

b

y

ste

p

c

ontrol

.

B2B1

W

V

J11

J10

Cable slackening /spring

breakage safety or

anti-unwinding safety

switch

U

X2

8

9

Traction

switch

13572468

STOP OPEN Impulse CLOSE

X4

J15 J16 J17 J18

C

onnection of the remote control

(

radio module

)

It is

p

ossible to connect the Nice OXI or OXIFM receiver of the

O

PERA series to the 10 PIN slot

(

J38

)

.

T

o t

hi

s re

g

ar

d

,

i

t

i

s necessar

y

that the side with the programming/

y

LED button faces the internal side of the housin

g.

I

t

i

s necessar

y

to set t

h

e s

p

ec

iﬁ

c

p

arameters on t

h

e

K

5 mo

d

u

l

e

if

the OXI radio s

y

stem is used

!

F

or more

d

eta

il

s, see t

h

e

i

nstruct

i

ons

f

or us

i

n

g

t

h

e rece

i

ver, manua

l

tr

a

n

s

mitt

e

r

a

n

d

K

5

m

odu

l

e.

O

XI

/

O

XIF

M

/

J

umpers an

d

U

-

b

o

l

ts necessary

f

or contro

l

un

i

t operat

i

on

w

ith com

p

onents not connecte

d

J

umpers:

U

-

b

o

l

ts

:

X

2-

J

1

0

X8

-

Pi

n

5

-

6

X4-

J

1

5

X

9

-Pin 1-

2

X

5-

J

31 8.2

k

Ω

-

Pi

n 1-

2

X6-J33

O

pto-Pin 2-

3

Addi

t

i

ona

l

e

l

ectron

i

c

li

m

i

t sw

i

tx

h

X

7-

J

26,

J

27,

J

2

8

C

onnectin

g

photoelectric barriers

/

pairs of photocells

(

ﬁ g. 6 a + b

)

I

t is

p

ossible to directl

y

connect a

p

hotoelectric barrier to the UST1K

control unit

(

to terminal block X5

)

to make the passa

g

e safe. If the

i

n

f

rare

d

b

eam o

f

t

h

e p

h

otoe

l

ectr

i

c

b

arr

i

er

i

s

i

nterrupte

d

ur

i

n

g

t

h

e

C

L

OS

IN

G

movement of the door

,

it blocks and reverses the direction

t

oward the upper ﬁ nal position.

ATTENTION

:

Th

e sw

i

tc

hi

ng contact an

d

t

h

e pos

i

t

i

ve s

id

e o

f

t

h

e e

l

ectron

i

c

b

arr

i

e

r

system are connected to terminal J30/1 with positive potential in a

one-way photoelectric barrier with only three connection points

.

R

emove t

h

e

j

umper

f

rom term

i

na

l

J

31 o

f

term

i

na

l

bl

oc

k

X

5

if

t

h

e

p

h

otoe

l

ectr

i

c

b

arr

i

er

i

s connecte

d.

7

a

b

21

34

J30

S

Photo

J31

E

S=transmitter

E=receiver

Transmitter and receiver

photoelectric barrier connection

X5

Safety

photoelectric

barrier

¬9'&YROWDJH

power supply

&RQWDFW

RSHQLQJ

21

34

J30

Photo

J31

X5

Reflection photoelectric

barrier connection

GB

English – 7

Motor cable conﬁ

g

uration

M

ec

h

a

ni

ca

l limit

s

wit

c

h

es

rotoMWire Control station

U1U/11J - 2X

V2V/11J - 2X

W3W/11J - 2X

-Jumper01J - 2X

X7 - J29 Grey

X7 - J34/B Green

X7 - J35/- White

X7 - J34/A Pink

X7 - J29 Yellow

X7 - J35/+ Brown

AMP plug

MECHANICAL LIMIT SWITCH SETTING

Mechanical limit switch setting

A

ttent

i

on

!

Th

e proce

d

ure

f

or sett

i

n

g

t

h

e

li

m

i

t sw

i

tc

h

es

i

s exp

l

a

i

ne

d

on

th

e 5-6 pa

g

es t

h

at

f

o

ll

ow.

T

he sto

p

ositions with door in the u

p

/down

p

osition are deﬁ ned

w

i

t

h

sett

i

ng t

h

e

li

m

i

t sw

i

tc

h

es

.

Th

e motor must

b

e e

l

ectr

i

ca

ll

y connecte

d

f

or ma

ki

n

g

t

hi

s sett

i

n

g

.

The limit switch board (

ﬁ g.11

(

- limit switch board with 8 cams

)

is

a

ccess

ibl

e once t

h

e

li

m

i

t sw

i

tc

h

guar

d

i

s unscrewe

d

.

I

f external control devices are not

y

et connected, it is

p

ossible to

c

ontrol the door with the control unit usin

g

the inte

g

rated OPEN,

C

L

OS

E

a

n

d

S

T

O

P

bu

tt

o

n

s

in

dead

m

a

n m

ode.

I

f the OPEN button is pressed, the door should open; otherwise the

L1 and L2 phases on the control unit must be reversed after havin

g

made sure the volta

g

e has been cut off.

I

f the gearmotor was installed turned 180° (upside-down assembly),

t

he door must also open with the inte

g

rated OPEN button; otherwise

t

he L1 and L2 phases must be reversed in zero volta

g

e conditions

.

I

t

i

s a

l

so necessary to correct t

h

e two emer

g

ency stop

li

m

i

t sw

i

tc

h

es

s

o they trip after the limit switch

.

Determining the lower position of the door

To set the limit switches for the lower position of the door, perform

the following operations (ﬁ g. 11):

Move the door to the desired CLOSE position

.

Se

t th

e

co

nt

ac

t

ca

m

3

E



(

white

)

so the limit switch is enabled

.

8

white Additional limit switch 2 CLOSIN

G

7

g

reen Additional limit switch 2 OPENIN

G

6 white Additional limit switch 1 CLOSIN

G

5 green Additional limit switch 1 OPENIN

G

4 red Safet

y

limit switch CLOSIN

G

3 white Limit switch CLOSING

2 red Safety limit switch OPENIN

G

1 green Limit switch OPENIN

G

M

ec

h

an

i

ca

l

li

m

i

t sw

i

tc

h

sett

i

n

g

Small motors - 8 contact cam

s

M

ec

h

an

i

ca

l

li

m

i

t sw

i

tc

h

sett

i

n

g

Lar

g

e motors - 7 contact cam

s

7 white Additional limit switch 2 CLOSING

6 green Additional limit switch 2 OPENIN

G

5 white Additional limit switch 1 CLOSIN

G

4 red Safet

y

limit switch CLOSIN

G

3 white Limit switch CLOSING

2 red Safety limit switch OPENIN

G

1 green Limit switch OPENING

O

ptional

BA

}

OO

11

Mec

h

a

ni

ca

l limit

s

wit

c

h

es

Tighten the ﬁ xing screw

A

.

T

o get accurate a

dj

ustment, use t

h

e

scre

w

B

.

M

ove the door into the desired

O

PENIN

G

p

osition

.

S

et the contact cam

1

E



(g

reen

)

so the limit switch is enabled

.

Tigh

ten t

h

e

ﬁ

x

i

n

g

screw

A

.

T

o

g

et accurate a

dj

ustment, use t

h

e

scre

w

B

.

Th

e sa

f

ety

li

m

i

t sw

i

tc

h

e

s

2 SE



an

d

4 S

E



(red) must be set so they

i

ntervene r

i

g

h

t a

f

ter t

h

e contro

l

li

m

i

t sw

i

tc

h

i

s passe

d.

The safety limit switches 2 S

E



and 4 S

E



(red) are factory-set so

they follow the limit switch at a short distance

.

C

heck the correct position of the ﬁ xing screws after the operation

t

es

t.

Th

e

add

iti

o

n

a

l limit

s

wit

c

h

es

8

P2



a

n

d

7 P2 are closin

g

contacts

w

ith zero potential, and the additional limit switches 6 P

1



and

5

P

1



are switching contacts with zero potential

.

In

au

t

o

m

a

ti

c

m

ode

th

e

limit

s

wit

c

h

6

is used as a

p

reliminar

y

limit

switch. Therefore, it is to be set so that it tri

p

s when the door reaches

a

di

stance o

f

5cm

f

rom t

h

e groun

d.

In

dead

m

a

n m

ode

it is not necessar

y

to set it and it is used as a

c

ontact w

i

t

h

zero potent

i

a

l!

10

Small types Lar

g

e type

s

O

ptional

}

8 – English

GB

SINGLE-PHASE MOTOR CONNECTION

1

2

UV W

X2

1

2

3

20μF

16μF

1

230V

PE

X1

L1 L2 L3

Motor

C

apacito

r

Capacito

r

U

ST1K-1.1kW board connectio

n

1

2

UV W

X2

1

2

3

20μF

16μF

1

230V

PE

X1

L1 L2 L3

Motor

U

S

T1K-2.2kW board connection

C

apacito

r

US

T1K connection X8

C

apacito

r

yellow/

g

ree

n

b

lue

b

rown

bl

ue

b

rown

b

l

ue

b

rown

bl

ac

k

yello

w

yellow

/g

ree

n

b

l

ue

b

r

o

wn

bl

u

e

b

rown

bl

u

e

b

row

n

bl

ac

k

y

e

ll

o

w

b

l

ue

yellow/gree

n

y

ellow

/

gree

n

b

l

ue

I

npu

t

1x220V phas

e

Inpu

t

1x220V neutra

l

I

n

p

u

t

1x220

V

ph

as

e

In

p

u

t

1x22

0V

n

eu

tr

al

Addi

t

io

n

al

boa

r

d

A

dditional cabl

e

Addi

t

i

ona

l

b

oar

d

Additional cabl

e

U

S

T1K connection X8

GB

English – 9

SETTINGS - FINAL POSITIONSASSEMBLY - SETTING

(also see ﬁ g. 12-14)

Setting of the ﬁ nal positions

Set the switch DIP 1 on "ON". The upper

horizontal bar of the display ﬂ ashes.

Setting of the upper ﬁ nal position:

with the UP and DOWN buttons in deadman

mode, move the door to the upper ﬁ nal position

and store this position by brieﬂ y pressing the T2

button.

It is necessary to reverse the counting

direction of the electrical transmitter if

error 6 is shown on the display and the

door blocks during movement in the UP

direction.

Set DIP switches 1 to 4 on "ON".

A small "u" appears on the display. To reverse

the counting direction, press button T2 (above

the DIP switch) and keep it pressed until the u

turns 180° on the display.

Now put DIP switches 2, 3 and 4 on "OFF" -

return to setting the upper ﬁ nal position.

Now the lower horizontal bar ﬂ ashes.

Setting of the lower ﬁ nal position:

With the UP and DOWN buttons in deadman

mode, move the door up to the lower ﬁ nal

position and store this position by brieﬂ y

pressing the T2 button.

Now the central horizontal bar ﬂ ashes.

Then

p

ut the DIP switch 1 on "OFF". Now

the lower bar remains lit, while the central bar

ﬂ ashes

.

Check ﬁ nal position

s

M

ove the door UP

(

u

pp

er ﬁ nal

p

osition

)

and

D

O

WN

(

lower ﬁ nal position

)

until the lower

and central bars remain lit in the lower ﬁ nal

position.

Now the installation mode has com

p

leted.

Precision adjustment of the upper and/or

lower ﬁ nal position:

After having set the lower ﬁ nal position, put the

door in the upper ﬁ nal position by brieﬂ y pressing

the UP button. The control unit switches off in

the ﬁ nal position set with the EES limit switch.

If you want to move the upper ﬁ nal position

upwards, it is necessary to set DIP switches 1, 2

and 4 on "ON" (to move it downwards, set DIP

switches 1, 3 and 4 on "ON").

A "0" appears on the display.

By brieﬂ y or repeatedly pressing the T2 button,

a correction factor falling between 1 and 9 steps

can now be set.

Then put all of the DIP switches on "OFF".

Now the ﬁ nal position has been corrected and

will be enabled with the next lifting. Now move

the door into the lower ﬁ nal position by pressing

the DOWN button.

The control unit switches off in the ﬁ nal position

set with the electronic limit switch.

If you want to move the lower ﬁ nal position

downwards, it is necessary to set DIP switches

1, 3 and 4 on "ON" (to move it upwards, set the

DIP switches 1, 2 and 4 on "ON").

A "0" appears on the display.

By brieﬂ y or repeatedly pressing the T2 button,

a correction factor falling between 1 and 9 steps

can now be set.

Then put all of the DIP switches on "OFF".

Now the ﬁ nal position has been corrected and

will be enabled with the next lowering.

This operation can be repeated several times

until the lower ﬁ nal position is perfectly adjusted.

ATTENTI

O

N!

Th

e pre

li

m

i

nary

li

m

i

t sw

i

tc

h

i

s automat

i

ca

ll

y

set

b

y t

h

e contro

l

un

i

t w

h

en programm

i

ng

the lower ﬁ nal

p

osition at about 5cm above

the lower ﬁ nal

p

osition!!!

Partial opening setting

If you want to set a partial opening, now it is

possible to adjust the desired opening by

pressing the UP and DOWN buttons. Press the

T2 button to conﬁ rm the position.

Now the display switches off.

10 – English

GB

Elec

tr

o

n

ic

li

m

i

t

s

w

i

t

ches

12

S

ix-pole plu

g

C

ontrol unit connection cabl

e

A

t

yp

e

Wi

res 1

,

2

an

d

3

C

ontrol uni

t

connection c

a

bl

e



13

Six-pole plu

g

Control unit connection cabl

e

l



E

l

ec

tr

o

ni

c

limit

s

wit

c

h

es

B

t

yp

e

yp



v

e-po

l

e

Fi

v

F

u

ltiple

mu

m

a

pter

ad

a

o

ntrol unit

Co

C

n

nect

i

onco

n

b

l

e

ca

b

rotoMWire Control station

U1U/1J - 2X

V2V/1J - 2X

W3W/1J - 2X

-Jumper6J - 2X

9J - 3S422J - 5X

9J - 3S522J - 5X

1P0112J - 5X ? - J3/C

1P11

12J - 5X ? - J3/NC

E602J - 5X B - J2

E702J - 5X B - J2

E891J - 5X ? - J4

E991J - 5X ? - J4

PE terminal Yellow/green PE

14

15

L1

1

2

3

4

5

6

7

8

9

N

C

ontact with zero

potential

f

or red tra

f

c

li

g

ht

s

C

ontact with zero

potential

f

or upper



nal

position si

g

nallin

g

C

ontact with zero

p

otential for lowe

r

 nal position si

g

nallin

g

16

7

2

4

6

9 108

1

3

5

11 12

W

ago term

i

na

l

AMP

p

l

u

g

S

afet

y

chai

n

I

n

p

ut

R

S

485 B

GND

RS485 A

Safet

y

chain

O

utput

7 .. 18V DC

GB

English – 11

SETTINGS OF THE AUTOMATIC FUNCTIONS

Automatic closing

Automatic closing is set on the S2 selector.

The closing times can be set on a value between 0 and 240 seconds.

Special function:

If there is a photoelectric barrier, the time is reduced by 5 seconds

after passage.

Time settin

g

0 Automatic closin

g

disable

d

1

5 secon

ds

2

1

0

secon

ds

3

20 second

s

4 30 second

s

5 45 second

s

6

60

seco

n

ds

7 90 second

s

8

12

0

seco

n

ds

9

2

4

0

secon

ds

5

4

6

3

7

2

8

1

9

0

s2 rotary

switch

A

utomatic adaptation to the

g

roun

d

DIP 2 =

ON

Thi

s

f

u

n

c

ti

o

n

ca

n

be

used

if th

e

r

e

i

s

a

n

S

B

A

senso

r.

A

dvance notice trafﬁ c li

g

ht

s

DIP 3 = O

N

With this function the red trafﬁ c lights (terminals

1+2) begin to ﬂ ash 3 seconds before closing of

the door

.

R

e

v

e

r

sed

m

o

v

e

m

e

nt f

u

n

c

ti

on

DIP 4 =

ON

Th

e

doo

r

b

l

oc

k

s

a

n

d

r

e

v

e

r

ses

it

s

d

ir

ec

ti

o

n f

or

about 50cm if the sensitive ed

g

e is enabled

d

urin

g

the downward movement

.

Meaning of display messages

Upper segment:

ﬂ ashing --> upper ﬁ nal position setting in progress

ON --> upper ﬁ nal position setting completed

Lower segment:

ﬂ ashing --> lower ﬁ nal position setting in progress

ON--> lower ﬁ nal position setting completed

movement

UP

,

movemen

t

DOWN

,

upper ﬁ nal position

,

p

reliminar

y

limit switc

h

,

l

o

w

e

r ﬁ n

a

l

p

osition.

E

rror

3

s

ensitive edge tripped, for exampl

e

In normal operating conditions, the

s

t

a

t

us

o

f th

e

doo

r

a

n

d/o

r th

e

n

u

m

ber

o

f

t

h

e error present are s

h

own on t

h

e

di

sp

l

ay.

Op

eration function

s

In normal operatin

g

conditions, the

status of the door and

/

or the number

of the error present are shown on the

display. In this case position all DIP

switches on OFF

!

Fault display (represented with ﬂ ashing):

1

Safet

y

circui

t

2

L

ower sens

i

t

i

ve e

d

ge

f

au

lt

3

L

ower sens

i

t

i

ve e

d

ge tr

i

ppe

d

4

L

ower

ﬁ

na

l

pos

i

t

i

on not reac

h

e

d

(

time limit

)

5 U

pp

er ﬁ nal

p

osition not reached

(

time limit

)

6

I

ncorrect

di

rect

i

on o

f

rotat

i

on o

f

motor

7

P

ower

d

ur

i

ng

lif

t

i

ng

d

eact

i

vat

i

on

8 Door in the safet

y

limit switch secto

r

9

Th

e

doo

r i

s

n

o

t in

o

n

e

o

f th

e

ﬁ n

a

l

p

ositions. Correction of the ﬁ nal

p

osition

i

s

i

mposs

ible

0 Di

g

ital limit switch erro

r

DIP

sw

i

tc

h

f

unct

i

ons

:

DIP-1 “ON“ and 2, 3, 4 “OFF“

Settin

g

of the ﬁ nal position

s

DIP-1, 2, 4 “ON“ and 3 “OFF“

Precision settin

g

of the ﬁ nal position (upward

movement

)

DIP-1, 3, 4 “

O

N“ and 2 “

O

FF“

P

rec

i

s

i

on sett

i

ng o

f

t

h

e

ﬁ

na

l

pos

i

t

i

on

(

downward movement

)

WARNIN

G

:

It is possible to lengthen the duration of the waiting time of a factor

by choice (with selector in position 6 to 9) using the K5 module. The

parameter to be used is P28.

D

IP 4 =

O

F

T

he door blocks and reaches the u

pp

er ﬁ nal

p

osition if the

s

ens

i

t

i

ve e

dg

e

i

s ena

bl

e

d

ur

i

n

g

t

h

e

d

ownwar

d

movement

.

12 – English

GB

CONNECTION CABLE FOR GEARMOTORS EQUIPPED WITH ELECTRONIC

LIMIT SWITCH - WITH SCREENING

Length L

4 pole

Pink

Green

Brown

White

Yellow

Grey

2 pole

3 pole

Orange

Violet

Blue

Yellow/green

Black

9 pole

12 pole

Black

9

p

ole

Blue

12 pole

Yellow/Green

Pink

Green

Brown

White

Orange

Violet

Grey

Yellow

GB

English – 13

CONNECTION CABLE FOR GEARMOTORS EQUIPPED WITH ELECTRONIC

LIMIT SWITCH - WITHOUT SCREENING

Green

Pink

Brown

White

Yellow

Grey

12 pole

Green

Pink

White

Orange

Yellow

Grey

Yellow/green

Length L

Yellow/green

Black

Blue

14 – English

GB

CONNECTION CABLE FOR GEARMOTORS EQUIPPED WITH ELECTRONIC

LIMIT SWITCH - WITH SCREENING

Yellow/green

Blue

Black

Yellow/green

Black

Length L

Yellow/green

Green

White

Pink

Brown

Green

Pink

White

Yellow

Grey

Orange

Grey

12 pole

9 pole

GB

English – 15

Wiring diagram UST1K-1.1kW

PE

ZU

RADIO

X8

X10

AUF

ANTENNA

PROTECTION

TRANSFORMER

X7

-+BA

J22 J21 J20 J19 J32 J33

Thermal

switch

Preliminary

limit switch

CLOSED

totally opened

STOP

12V DC RS485

600mA-T

FUSIBLE

BRAKE

X9

X11

X3

19

87

23

45

6

X4

STOP

CLOSE

OPEN

IMPULSE

X5

-

+

24V DC

X6

-S+

1/2

Lower sensitive edge

LED4

LED6

LED5

LED7

LED8

LED9

LED10

LED2 LED3 LED1

T1

T2

J4

J3

X2

U

S1 S2 S3

V

W

L3

L2

L1

X1

J36

J37

J38

PROTECTION

STOP

CLOSE

16 – English

GB

Coupling terminal

control devices

Radio coupling

Limit switch coupling

terminal

PE screw terminal

OPENING setting

button

J1 U-bolt

LED 2

CLOSING setting

button

Key switch connection

Triple button connection

Brake relay

connection

Antenna screw

terminal

Coupling terminal

of photoelectric barrier passage

Plug connection

for cover LED

T2 setting button

DIP switch

Display

Coupling terminal red trac

lights contacts with zero

potential limit switch

S2 rotary selector

Button T1 manual

transmitter setting

Network coupling terminal

J1 U-bolt

Motor coupling terminal

Coupling terminal of

contact barrier +

door half height

Wiring diagram UST1K - starting from 2.2kW

GB

English – 17

Electronic board UST1K-1.1kW

Coupling terminal

control devices

Radio coupling

Limit switch

coupling terminal

Coupling terminal safety

elements contacts

with zero potential

PE screw terminal

OPENING

setting button

CLOSING

setting button

Key switch

connection

Triple button connection

Brake relay

connection

Antenna screw

terminal

Coupling terminal

of photoelectric

barrier passage

Plug connection

for assistance LED

T2 setting

button

DIP switch

Display

Red traffic

lights

Button T1

manual transmitter

setting

Network coupling

terminal

Motor coupling

terminal

Coupling terminal

of contact barrier

+ door half height

S2 rotary selector

J2 U-bolt

18 – English

GB

Coupling terminal

control devices

Radio coupling

Limit switch coupling

terminal

PE screw terminal

OPENING setting

button

J1 U-bolt

LED 2

CLOSING setting

button

Key switch connection

Triple button connection

Brake relay

connection

Antenna screw

terminal

Coupling terminal

of photoelectric barrier passage

Plug connection

for cover LED

T2 setting button

DIP switch

Display

Coupling terminal red trac

lights contacts with zero

potential limit switch

S2 rotary selector

Button T1 manual

transmitter setting

Network coupling terminal

J1 U-bolt

Motor coupling terminal

Coupling terminal of

contact barrier +

door half height

Electronic board UST1K - 2.2kW and 5.5kW

GB

English – 19

TECHNICAL DATA - FEATURES

UST1K TECHNICAL DATA

DESCRIPTION UST1K-1.1kW UST1K-2.2kW UST1K-5.5kW

Voltage power supply: 3 x 400V AC 50Hz (with 6 and/or 10A fuses)

Max. motor power: 1.1kW 2.2kW 5.5kW

Motor connection : 2x3 NO relay contacts 2x3 NO protected contacts 2x3 NO protected contacts

400V/max. 1.1kVA 400V/max. 2.2 kVA 400V/max. 5.5 kVA

Power at rest: < 4VA

Ambient temperature: from -20°C to +50°C

Control voltage: 24 V DC Additional delayed 0.8A fuse

Protection rating: IP 54

The control unit is totall

y

assembled and wired, read

y

for connection

.

The control unit is to be kept inside its packaging during transport and storage, if any, to prevent damage

.

For disposal, it is necessary to separat

e

− m

e

t

a

l

s

− plastic element

s

− electrical component

s

− l

ub

ri

ca

nt

s.

TRANSPORT / STORAGE / DISPOSAL

TECHNICAL ASSISTANCE / SPARE PARTS / ACCESSORIES

W

e speciﬁ cally clarify that we neither carry out tests nor are we willing to approve any spare parts and/or accessories not

su

pp

lied b

y

us

.

The assembly and/or use of products of this type could jeopardise

g

earmotor features pre-deﬁ ned at the construction level,

w

hi

c

h

can re

ﬂ

ect on sa

f

et

y.

NICE declines all responsibility and disclaims any warranty whatsoever for dama

g

es, if any, caused by usin

g

non-ori

g

inal

s

p

are

p

arts and/or accessories

.

D

e

f

ects t

h

at cannot

b

e reme

di

e

d

i

nterna

lly

are to

b

e e

li

m

i

nate

d

on

ly

by

t

h

e

d

oor manu

f

acturer or anot

h

er s

p

ec

i

a

li

se

d

c

om

p

an

y

,

f

rom w

hi

c

h

i

t

i

s

p

oss

ibl

e to a

l

so re

q

uest an

y

necessar

y

s

p

are

p

arts

.

WARNINGS

• All of the technical characteristics indicated refer to a temperature of 20°C (± 5°C).

• Nice reserves the right to introduce all modiﬁ cations to the product it deems necessary at any time, however keeping the

functions and intended use unaltered.

20 – English

GB

www.niceforyou.com

N

ice

S

p

A

O

derzo TV Italy

i

nfo@nicefor

y

ou.com

Our gearmotors and control units are

t

ested at T

Ü

V-N

O

RD

.

EC DECLARATION OF CONFORMITY

and declaration of incorporation of “quasi-machine”

Declaration in accordance with Directives: 2004/108/EC (EMC); 2006/42/EC (MD) annex II, part B

Note - The content of this declaration corresponds to the declaration at the last available version of the document ﬁ led in the ofﬁ ces

of Nice S.p.A. prior to the printing of this manual. This text has been adapted to meet editorial requirements. A copy of the original

declaration may be requested from Nice S.p.a. (TV) I.

Declaration number: 441/UST1

K

R

ev.

:

0

Language:

EN

Name of manufacturer: NI

C

E

S

.p.A

.

Address: Via Pezza Alta N°13, 31046 Rusti

g

n

è

di

O

derzo

(

TV

)

Italy

Person authorized

to provide technical

documentation:

S

i

g

. Oscar Marchetto

.

Product type:

C

ontrol unit for electromechanical

g

ear-motor

s

Model / Type :

US

T1

K

Accessories:

M

odules K3, K3A, K5, K

7

The undersigned Luigi Paro, as Managing Director, hereby declares under his own responsibility that the product identiﬁ ed above

complies with the provisions of the following directives:

 DIRECTIVE 2004/108/EC OF THE EUROPEAN PARLIAMENT AND COUNCIL of December 15 2004 concerning alignment

of Member States’ legislation regarding electromagnetic compatibility and abrogating directive 89/336/EEC, according to the

following harmonized standards:

EN

61000-6-2:2005,

EN

61000-6-4:200

7

The product also complies with the following directive in accordance with the requirements for “quasi-machines”:

 Directive 2006/42/EC OF THE EUROPEAN PARLIAMENT AND COUNCIL of May 17 2006 regarding machines and amending

directive 95/16/EC (consolidated text), according to the following harmonized standards:

EN 1

38

4

9

-1:2

008

●

I declare that the pertinent technical documentation has been prepared in accordance with Annex VII B to Directive 2006/42/

EC and that the following essential requirements have been met: 1.1.1- 1.1.

2

- 1.1.

3

- 1.

2

.1-1.

2

.

6

- 1.5.1-1.5.

2

- 1.5.5- 1.5.

6

-

1.

5

.7- 1.

5

.

8

- 1.

5

.1

0

- 1.

5

.1

1

●

The manufacturer agrees to send the national authorities pertinent information on the “quasi-machine” in response to a

motivated request without affecting its intellectual property rights.

●

If the “quasi-machine” is operated in a European country with an ofﬁ cial language other than the language used in this

declaration, the importer must associate a translation with this declaration.

●

The “quasi-machine” must not be operated until the ﬁ nal machine in which it is to be incorporated is declared to conform to

the provisions of Directive 2006/42/EC, if applicable to it.

The product also complies with the following standards:

EN

60335-1:2002 +

A

1:2004 +

A

11:2004 +

A

12:2006 +

A

2:2006 +

A

13:200

8

EN

60335-2-103:200

3

The parts of the product which are subject to the following standards comply with them:

EN 13241-1:2003

,

EN 12445:2002

,

EN 12453:2002

,

EN 12978:200

3

O

derzo, November 4 201

1

I

n

g

.

L

u

igi

P

aro

(Managing Director)

Nice UST1K-1.1kW Instructions And Information For Installation And Use

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Nice UST1K-1.1kW Instructions And Information For Installation And Use

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