Marantec Control 22 Owner's manual

Control 22
Marantec
Brand
Marantec
Model
Control 22
Category
Garage Door Opener
Type
Owner's manual

This manual is also suitable for

Control 22 / 23
Wiring Scheme Manual and
Instructions for Initial Operation
Control lights:
1. Voltage
2. 'OPEN' button
3. 'CLOSE' button
Control elements
11. 'OPEN' button
12. 'CLOSE' button
13. 'STOP' button
14 S3 MAINTENANCE RELEASE limit switch
Plug connections:
21. X10 Membrane keypad
22. X10a Cable slack device
23. X4 Spindle limit switch
24. X3 Motor
25. X2 Mains
26. X6 Control extensions
Connecting terminals:
31. X7H Cable safety device switch
Programming switch:
41. S7 Press and release in 'OPEN' direction
Figures to the Control 22 / 23 control unit
C
B
A
D
E
Overview of door and surrounding area
A Membrane keypad
B Control connections in the operator
C Jack bolt limit switch or cam limit switch
D Site electric socket CEE standard 16 A
E Door leaf connection
Fig. A/1: Membrane keypad and key switch
0
I
Key switch:
0 red OFF
1 blue ON
2
1
3
11
13
12
Fig. A/2: Control 22 control unit Fig. A/3: Control 23 control unit
31
14
22
21
24
25
41
26
23
3
1. Contents
Chapter Page
Figures 2
Explanation of symbols inside of back cover
1. Contents 3
2. Important! Read carefully before carrying out any work 4
3. Initial operation of the Control 22 / 23 control unit
3.1 'Press-and-release' or 'press-and-hold' in the 'OPEN' direction 5
3.2 Connections in the control unit 5
3.3 Control unit - door leaf connection 6
3.4 Initial operation of the control unit 6
3.5 Setting the travel limits 7
3.5.1 Dynamic 121 - 128 7
3.5.2 Dynamic 3-201 - 3-208 9
3.5.2.1 Setting of end position DOOR CLOSED 9
3.5.2.2 Setting of limit switch SKS-STOP 10
3.5.2.3 Setting of end position DOOR OPEN 11
4. Connection and initial operation of the extensions
4.1 External control elements (description of function) 12
4.2 Connection of external operating devices with system plug 12
5. Appendix
5.1 Wiring diagrams 14
5.1.1 Control 22 wiring diagram 14
5.1.2 Control 23 wiring diagram 16
5.2 Test instructions 18
4
2. Important! Read carefully before carrying out any work!
This control unit may only be connected and put into operation by qualified and
suitably trained specialist personnel. For the purpose of this description qualified and
suitably trained specialist personnel are persons who are adequately instructed or
supervised by qualified electricians and are thus in a position to recognize the hazards
that electricity can cause. Moreover, they must hold qualifications consistent with the
work being carried out, in particular they must
• knowledge of applicable electro-technological regulations,
• have received training in the use and maintenance of adequate safety equipment,
• as well as first aid training.
Before carrying out any cabling work, it is essential to disconnect the control unit from
the mains supply.
Observe local safety regulations!
Always lay mains cable and control cable separately!
Control voltage 24 V DC.
Before putting the control unit into operation, it is essential to ensure that there are no
persons or objects within the door's area of operation, since a number of settings set
the door in motion.
All available emergency command devices must be tested prior to
initial operation.
The door operator may only be installed with the door closed.
After installation and initial operation, those persons or their representatives
responsible for operating the door system must be shown how the door system works.
Special note for installation according to protection category IP 65:
At the very latest following initial operation, the cable with plug allowing connection
to the mains must be replaced by a direct mains connection. At the same time a mains
isolator switch must be fitted.
Non-compliance with these warning and safety instructions can
lead to bodily injury and material damage.
5
Insert the mains plug of the control unit into a site electric socket in accordance
with CEE standard 16 A.
Check that the voltage at the electric socket corresponds with that given
on the control unit's data plate and also that its protection category
complies with local requirements.
If the control unit is to be connected directly to the mains, a mains
isolator switch will have to be installed.
For the Control 22: control unit: The rotary field must be of clockwise
rotation.
Operational check of the mains connection
3.1
Selecting 'press-and-release' / 'press-and-hold' operation in the
'OPEN' direction
Via the programming switch S7 (41) the control unit's mode of operation can
be switched from 'press-and-release' to 'press-and-hold' push button operation
in the 'OPEN' direction. With the 'press-and-hold' operation mode, the operator
is started by pressing and holding the 'OPEN' button (11) and stopped by
releasing it again.
For initial operation and the basic settings of the limit switches,
switch the programming switch S7 (41) to the OFF position to programme
press-and-hold operation.
3.2 Connections in the control unit
Connecting the membrane keypad
Connect the system cable for the supplied membrane keypad to the socket X10
(28) in the control unit.
The control unit features a static current circuit. If a malfunction occurs
in any of the safety devices of the door system, the static current circuit
immobilizes power operation of the door.
Elements within this static current circuit are the cable slack switch and wicket
door switch, the cable safety device and the limit switch of the night lock.
3. Initial operation of the Control 22 / 23 control unit
6
3.3 Control unit - door leaf connection
Connecting the cable slack device
Connect the system cable to the X10a (29) socket in the control unit.
Fig. B/1: Control unit - door leaf connection
3.4 Initial operation of the control unit
With the following settings, it is important to ensure that the door is
NEVER allowed to close or open fully. Halt the door at least 50 cm before
it reaches its mechanical travel limits by pressing the 'STOP' button (13),
or if in the press-and-hold mode, by releasing the push button.
• Half open the door by hand.
• Switch on at the mains.
⇒ The VOLTAGE control light (1) on the control panel should light up.
- if this is not the case, look up section 'no voltage' in the test instructions.
• Press the 'OPEN' button (11).
⇒ The door should open.
- Door closes: press the 'STOP' button, reverse the rotary field.
- Door doesn't move: Look up section 'no function' in the test instructions.
3. Initial operation of the Control 22 / 23 control unit
Wiring diagram legend:
Switches (system plugs):
S5 Wicket door switch
S6 Cable slack switch
Switches (screw terminals):
S5a * Wicket door switch
S6a * Cable slack switch
S6b * Cable safety device
Connecting terminals:
X7H Static current circuit
(in the control unit)
X7b Coiled cable
X7h Static current circuit
Plug connections:
X10a Static current circuit
(in the control unit)
X7a Coiled cable
X7c Coiled cable
X7d Cable slack switch
X7f Connection lead
X7g Wicket door contact
* To connect, the short-circuit bridge
must be removed.
7
Operational check of the safety circuit
• Actuate each safety element separately.
⇒ Power operation of the door should now no longer be possible.
- If this is not the case, check the electrical connection of the respective safety
element.
3.5 Setting of the limit switches
3.5.1 Dynamic 121 - 128
Close the door manually.
Remove the door operator's transparent cover.
Release the switching spindle by shifting the red no-load lever (50) forward and
pressing the wheel's inner door link disc (51) towards the spindle (see fig. C/1).
Turn the knurled wheel (52) clockwise until the switching carriage (53) actuates
the 'CLOSE' limit switch. The red LED (54) lights up (see fig. C/1). Relatch the
door link disc and make secure by re-engaging the no-load lever (makes an
audible click on engaging), as shown in fig. C/2. If necessary, re-adjust the
setting via the fine adjustment facility (55) on the switching carriage; turn the
adjusting cam clockwise: the operator cuts off earlier.
3. Initial operation of the Control 22 / 23 control unit
Fig. C/1: Limit switch setting (door is closed)
55
53
51
52
50
54
8
The door must now be opened fully by hand.
Via the smaller knurled wheel (56), now turn the adjusting spindle, until the 'OPEN'
limit switch (57) is actuated by the switching carriage (see fig. C/2). The green LED
(58) lights up.
Return the transparent cover to the operator.
Fig. C/2: Limit switch setting (door is open)
3. Initial operation of the Control 22 / 23 control unit
56
57
58
9
3.5.2 Dynamic 3-201 - 3-208
Note / Advice
For setting the cams you need a socket head screwdriver with handle,
width across flats 2,5mm.
3.5.2.1 Setting of end position DOOR CLOSED
• Move the door manually into the mechanical end position DOOR CLOSED.
• Open the case lid of the door operator.
• Loosen the locking device (grub screw (J)) of the switch cam (A).
• Adjust the switch cam A so that the limit switch DOOR CLOSED (G) is operated as
shown in illustration D.1 (position H).
• Fix the switch cam (A) again by tightening the grub screw (J).
• If necessary, adjust the position of the door DOOR CLOSED with the screw for fine
adjustment (K) at the switch cam.
Fig. D/1: Setting of end position DOOR CLOSED
3. Initial operation of the Control 22 / 23 control unit
ABCDEF
A
H
G
J
K
10
3.5.2.2 Setting of limit switch SKS-STOP
The limit switch SKS-STOP deactivates the protection of the closing edge shortly
before reaching the end position DOOR CLOSED to avoid wrong reactions
(for example unwanted reciprocating).
• Loosen the locking device (grub screw (J)) of the switch cam (E).
• Adjust the switch cam (E) so that the limit switch SKS-STOP (G) is operated
approx. 5 cm before the profile of the door reaches the floor.
• Fix the switch cam (E) again by tightening the grub screw (J).
3. Initial operation of the Control 22 / 23 control unit
ABCDEF
E
H
G
J
K
Fig. D/2: Setting of limit switch SKS-STOP
11
3.5.2.3 Setting of end position DOOR OPEN
• Move the door manually into the mechanical end position DOOR OPEN.
• Loosen the locking device (grub screw J) of the switch cam (B).
• Adjust switch cam B so that the limit switch DOOR OPEN (G) is operated as shown in
illustration D.3 (position (H)).
• Fix the switch cam (B) again by tightening the grub screw (J).
• If necessary, adjust the door position DOOR OPEN with the screw for fine adjustment
(K) at the switch cam.
• Please mount the case lid afterwards.
Legend illustration D/1 - D/3:
A Cam end position DOOR CLOSED
B Cam end position DOOR OPEN
C Cam for soft running out DOOR CLOSED
D Cam for soft running out DOOR OPEN
E Cam SKS-Stop
F Free cam
G Limit switch
H Position of the respective cam
J Grub screw
K Screw for fine adjustment
3. Initial operation of the Control 22 / 23 control unit
ABCDEF
B
J
H
G
Fig. D/3: Setting of end position DOOR OPEN
12
4.1 External control elements
External control elements can actuate various functions:
'STOP': The operator can no longer be actuated, a moving door is
brought to a halt.
'OPEN': The door opens.
'CLOSE': The door closes.
4.2 Connecting external control elements with system plugs
Examples for external control elements with system plugs:
• Push button Command 612
Connecting the control elements
Note: If several key switches are connected, the coupling for plug systems (for series
connection), item no. 151 228, will be required. Instructions on connecting
several control elements are contained in the coupling's connection plan.
Connect the control elements with system plugs to the membrane keypad
(see fig. E/1).
When using key switches, they have to be converted to the 'OPEN - CLOSE'
function.
4. Connection and initial operation of the extensions
13
Operational check:
• Operate the external control element.
⇒ The desired function should be carried out.
4. Connection and initial operation of the extensions
Fig. E/1: Connection of the extensions
14
Observe local safety regulations! Always lay mains cable and control cable separately!
Attention low voltage! Control voltage 24 V DC.
External voltage at the terminals X4, X6, X10 and X10a will completely
destroy the electronics!
5. Appendix
5.1.1 Wiring diagram of the Control 22 control unit (with Dynamic door operator)
15
Legend:
Control lights:
H1 Voltage
H2 'OPEN' button
H4 'CLOSE' button
K1 OPEN inversion relay
K2 CLOSE inversion relay
M1 Motor with thermal overload protection
S + Main switch
S0H 'STOP' button
S0K Key switch
S7 Programming switch ‘press-and-release’OPEN
S2A 'OPEN' button
S3 MAINTENANCE RELEASE limit switch
S4Z 'CLOSE' button
S6b ♦ Cable safety device switch
S10 EMERGENCY HAND CHAIN
S11 OPEN limit switch
S13 CLOSE limit switch
S14 Limit switch closing edge safety device STOP
T1 Transformer
RSK Static current circuit see fig. B/1
Connecting terminals:
X0 + Mains electric socket
X1 Mains lead with CEE phase-changer plug
X2 Mains lead
X7H Cable safety device switch
Plug connections:
X3 Motor
X4 Limit switch
X6 Control unit extensions
X7c Connection of coiled cable with system plug
X7d Cable slack device
X7f Connection lead
X7g Wicket door contact
X10 Membrane keypad
X10a Cable slack device
+ on site
♦ if installed
16
5. Appendix
5.1.2 Wiring diagram of the Control 23 control unit (with Dynamic door operator)
Observe local safety regulations! Always lay mains cable and control cable separately!
Attention low voltage! Control voltage 24 V DC.
External voltage at the terminal X7H as well as at the plug connections X4, X6, X10 and X10a will
completely destroy the electronics!
17
Legend:
Control lights:
H1 Voltage
H2 ‘OPEN’ button
H4 ‘CLOSE’ button
C1 Motor condensor
K1 OPEN relay
K2 CLOSE relay
M1 Motor with thermal overload protection
S + Main switch
S0H ‘STOP’ button
S0K Key switch
S7 Programming switch ‘press-and-release’ OPEN
S2A ‘OPEN’ button
S3 MAINTENANCE RELEASE limit switch
S4Z ‘CLOSE’ button
S6b Cable safety device switch
S10 EMERGENCY HAND CHAIN
S11 OPEN limit switch
S13 CLOSE limit switch
S14 Limit switch closing edge safety device STOP
T1 Transformer
RSK Static current circuit see fig. B/1
Connecting terminals:
X0 + Mains electric socket
X1 Mains lead with CEE phase-changer plug
X2 Mains lead
X7H Cable safety device switch
Plug connections:
X3 Motor
X4 Limit switch
X6 Control unit extensions
X7c Connection of coiled cable with system plug
X7d Cable slack device
X7f Connection lead
X7g Wicket door contact
X10 Membrane keypad
X10a Cable slack device
+ on site
♦ if installed
18
5. Appendix
5.2 Test instructions
Fault
No voltage
No function
Only operates in press-
and-hold mode in
OPEN direction
Signal/Message
Voltage control light doesn't
light up
Cause
No voltage
Emergency hand chain is not in the home
position
Thermal overload protection in motor has
been activated
Membrane keypad is locked
(key switch pointing at red mark)
Static current circuit (control elements) is open
Static current circuit (door leaf) is open
Operator is disengaged
Cable safety device switch has been activated
S7 programming switch is at OFF position
(press-and-hold mode in OPEN direction)
Remedy
Check voltage. Check main fuses in the electric distribution and the
mains plug connection.
Return the emergency hand chain to the home position (see
Operator Installation Instructions)
Allow motor to cool down
Unlock the membrane keypad (key switch points at blue mark)
Insert control element plug into X10 socket
Check cable slack, wicket door and cable safety switch
Check static current circuit connection in socket X10a
Engage maintenance release/quick release.
Check cable safety device switch.
Connection X7H socket in door operator controls
Switch S7 programming switch to ON position (press-and-release in
OPEN direction).
19
Explanation of the symbols
On, mains voltage
'OPEN'
'CLOSE'
'STOP'
External control elements
To the control unit
Cable slack switch
Mains lead
Wicket door switch
WARNING There follows important safety advice which must be
heeded in order to prevent bodily injury or material
damage.
Installation instructions Instructions follow regarding mechanical or electrical
connection.
Operational check After connecting and programming most of the control
elements, it is advisable to test the function of the control
unit. Any fault can then be detected immediately and
time is saved in trouble-shooting.
Wiring schemes and circuit diagrams
Note / Advice
Symbol Explanation
Symbols used in these instructions:
Symbols of the control unit, operator etc.:
Copyright.
No part of this manual may be reproduced without our prior written
approval. We reserve the right to alter details in the interests of progress.
1 - GB 36056 - M - 0.5 - 1094
Status: 11.00
#8 011 017
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Marantec Control 22 Owner's manual

Control 22
Marantec
Brand
Marantec
Model
Control 22
Category
Garage Door Opener
Type
Owner's manual
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