Toro 60in Chute Gate Kit, Z Master 4000 Series Riding Mower Installation guide

60in Chute Gate Kit, Z Master 4000 Series Riding Mower
Toro
Brand
Toro
Model
60in Chute Gate Kit, Z Master 4000 Series Riding Mower
Category
Lawnmowers
Type
Installation guide

This manual is also suitable for

Toro 60in Chute Gate Kit, Z Master 4000 Series Riding Mower allows you to easily switch between side discharge and mulching or bagging with its innovative gate system, providing versatility for different mowing conditions and preferences. The kit includes a side discharge chute with gate, control box, cables, and mounting hardware for seamless installation. Additionally, the chute gate can be conveniently opened and closed from the operator's seat, enhancing user-friendliness.

Toro 60in Chute Gate Kit, Z Master 4000 Series Riding Mower allows you to easily switch between side discharge and mulching or bagging with its innovative gate system, providing versatility for different mowing conditions and preferences. The kit includes a side discharge chute with gate, control box, cables, and mounting hardware for seamless installation. Additionally, the chute gate can be conveniently opened and closed from the operator's seat, enhancing user-friendliness.

FormNo.3444-969RevA
ChuteGateKit
ZMaster
®
4000SeriesRidingMower
ModelNo.144-2688
ModelNo.144-6571
ModelNo.144-6572
InstallationInstructions
Safety
SafetyandInstructional
Decals
Safetydecalsandinstructionsare
easilyvisibletotheoperatorandare
locatednearanyareaofpotential
danger.Replaceanydecalthatis
damagedormissing.
decal99-8936
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
decal144-6593
144-6593
1.Chutegate3.Openthechutegate.
2.Closethechutegate.4.ReadtheOperator’s
Manual.
©2021—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3444-969*
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemachine.
2
Nopartsrequired
–
Removetheexistingsidedischarge
chute.
Dischargebafe
1
Baggerbafe
1
Carriagebolt(3/8x7/8inch)
4
Locknut(3/8inch)
4
Carriagebolt(5/16x7/8inch)
1
3
Locknut(5/16inch)
1
Preparethemowerdeck.
Sidedischargechutewithgate
1
Hex-headbolt(5/16x7-1/2inches)
1
Locknut(5/16inch)
1
Spacer
1
4
Spring
1
Installthesidedischargechutewiththe
gate.
Controlboxassembly
1
Carriagebolt(3/8x7/8inch)
2
Locknut(3/8inch)
2
Cabletie
3
5
Adhesivecabletie1
Installthecontrolbox.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Disengagetheblade-controlswitch.
3.Movethemotion-controlleversoutwardtotheNEUTRAL-LOCKposition.
4.Engagetheparkingbrake.
5.Shutofftheengineandremovethekey.
2
2
RemovingtheExistingSide
DischargeChute
NoPartsRequired
Procedure
Removethebolt,spring,spacer,andlocknutsecuring
thedischargechuteandremovethedischargechute
(Figure1).
g348922
Figure1
1.Bolt
4.Spacer
2.Dischargechute5.Locknut
3.Spring
3
PreparingtheMowerDeck
Partsneededforthisprocedure:
1
Dischargebafe
1
Baggerbafe
4
Carriagebolt(3/8x7/8inch)
4
Locknut(3/8inch)
1
Carriagebolt(5/16x7/8inch)
1
Locknut(5/16inch)
Procedure
1.Removetheexistingdischargebafe,2carriage
bolts,and2locknuts(Figure2).
Discardthefasteners.
g348992
Figure2
1.Carriagebolt
3.Locknut
2.Existingdischargebafe
3
2.Removethe2carriageboltsand2locknutsat
thefrontofthemowerdeck(Figure3).
Discardthefasteners.
g348993
Figure3
1.Locknut
2.Carriagebolt
3.Installthebaggerbafetothemowerdeckand
deckbumperusing2carriagebolts(3/8x7/8
inch),2locknuts(3/8inch),1carriagebolt(5/16
x7/8inch),and1locknut(5/16inch)asshown
inFigure4andFigure5.
g348990
Figure4
60-inchdeckshown
1.Locknut(3/8inch)3.Carriagebolt(3/8x7/8
inch)
2.Baggerbafe
g348994
Figure5
1.Baggerbafe3.Carriagebolt(5/16x7/8
inch)
2.Locknut(5/16inch)
4.Deckbumper
4
4.Installthenewdischargebafeusing2carriage
bolts(3/8x7/8inch)and2locknuts(3/8inch)
asshowninFigure6.
g348991
Figure6
1.Carriagebolt(3/8x7/8
inch)
3.Locknut(3/8inch)
2.Newdischargebafe
5
4
InstallingtheSide
DischargeChutewith
theGate
Partsneededforthisprocedure:
1
Sidedischargechutewithgate
1
Hex-headbolt(5/16x7-1/2inches)
1
Locknut(5/16inch)
1
Spacer
1
Spring
Procedure
WARNING
Anuncovereddischargeopeningcouldallow
themachinetothrowobjectstowardyouor
bystanders,resultinginseriousinjury.Also,
contactwiththebladecouldoccur.
Neveroperatethemachineunlessyouinstall
amulchplate,dischargedeector,orgrass
collectionsystem.
1.Placethenewspacerandspringontothe
dischargechute(Figure7).
Place1endofthespringbehindthedeckedge.
Note:Ensurethattheendofthespringis
installedbehindthedeckedgebeforeinstalling
thehex-headbolt(5/16x7-1/2inches).
2.Installhex-headbolt(5/16x7-1/2inches)and
locknut(5/16inch)asshowninFigure7.
Placetheendofthespringaroundthedischarge
chute.
3.Tightenthelocknut(5/16inch)untiltheendof
thehex-headbolt(5/16x7-1/2inches)isush
withtheendofthelocknut(5/16inch).
Donotovertightenthelocknut.
Important:Thedischargechutemust
beabletolowerdownintoposition.Lift
thechuteuptotestthatitlowersintothe
fully-downposition.
g349056
Figure7
1.Hex-headbolt(5/16x
7-1/2inches)
4.Spacer
2.Dischargechute
5.Locknut(5/16inch)
3.Spring
6
5
InstallingtheControlBox
Partsneededforthisprocedure:
1
Controlboxassembly
2
Carriagebolt(3/8x7/8inch)
2
Locknut(3/8inch)
3
Cabletie
1Adhesivecabletie
Procedure
1.Routethecablesbetweenthecontrolbox
anddischargechuteasshowninFigure8to
avoiddamagingthecablesthroughtheentire
height-of-cutrange.
Important:Ensurethatyouroutethecables
awayfromthefrontofthedeck-liftpedalas
showninFigure8sothatyoudonotdamage
thecables.
g349011
Figure8
2.Removetheself-threadingscrewfromtheright
motion-controlcover(Figure9).
Retaintheself-threadingscrew.
g349074
Figure9
1.Rightmotion-controlcover
2.Self-threadingscrew
3.Removethe4shoulderscrewssecuringthe
rightsidepod(Figure10).
Retainthe4shoulderscrewsandrightsidepod
forlaterinstallation.
4.Removetherightsidepod(Figure10).
g345495
Figure10
1.Rightsidepod
2.Shoulderscrew
7
5.Securethecontrolboxtotherightmotion-control
coverusing2carriagebolts(3/8x7/8inch)and
2locknuts(3/8inch)asshowninFigure11.
g349073
Figure11
1.Locknut(3/8inch)3.Controlbox
2.Carriagebolt(3/8x7/8
inch)
6.Installthepreviouslyremovedself-threading
screwtotherightmotion-controlcover(Figure
9).
7.Securetherightsidepodusingthepreviously
removed4shoulderscrews(Figure10).
8.Installtheadhesivebackplasticmountona
smooth,cleansurface.
Threadthecabletiethroughtheplasticmount
andsecurethecableswiththecabletie.
9.Slowlymovethemowerdeckthroughthe
height-of-cutrangetoensurethatthecablesdo
notstretchorkinkwhenyouareoperatingthe
machine.
8
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Toro 60in Chute Gate Kit, Z Master 4000 Series Riding Mower Installation guide

60in Chute Gate Kit, Z Master 4000 Series Riding Mower
Toro
Brand
Toro
Model
60in Chute Gate Kit, Z Master 4000 Series Riding Mower
Category
Lawnmowers
Type
Installation guide
This manual is also suitable for

Toro 60in Chute Gate Kit, Z Master 4000 Series Riding Mower allows you to easily switch between side discharge and mulching or bagging with its innovative gate system, providing versatility for different mowing conditions and preferences. The kit includes a side discharge chute with gate, control box, cables, and mounting hardware for seamless installation. Additionally, the chute gate can be conveniently opened and closed from the operator's seat, enhancing user-friendliness.

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