Kistler 5633A1 Owner's manual

Brand
Kistler
Model
5633A1
Type
Owner's manual
Instruction
Manual
Measuring Hub
Analog Test Rig
Electronic for Tire
-
and Wheel Test
Machines
Type
5633A1
ä
5633A1_002-598e-08.17
Instruction
Manual
Measuring Hub
Analog Test Rig
Electronic for Tire-
and Wheel Test
Machines
Type 5633A1
ä
5633A1_002-598e-08.17
Foreword
5633A1_002-598e-08.17 Page 1
Foreword
Thank you for choosing a Kistler quality product
characterized by technical innovation, precision and long
life.
Information in this document is subject to change without
notice. Kistler reserves the right to change or improve its
products and make changes in the content without
obligation to notify any person or organization of such
changes or improvements.
©2011 … 2012 Kistler Group. All rights reserved. Except as
expressly provided herein, no part of this manual may be
reproduced for any purpose without the express prior
written consent of Kistler Group.
Kistler Group
Eulachstrasse 22
8408 Winterthur
Switzerland
Tel. +41 52 224 11 11
Fax +41 52 224 14 14
info@kistler.com
www.kistler.com
Measuring Hub Analog Test Rig Electronic for Tire- and Wheel Test Machines,
Type 5633A1
Page 2 5633A1_002-598e-08.17
Content
1. Introduction ................................................................................................................................... 3
2. Important Notes ............................................................................................................................. 4
2.1 For Your Safety .................................................................................................................... 4
2.2 Hints for Using the Operating Instructions ........................................................................... 5
2.3 Accessories Included ............................................................................................................. 5
2.4 What Happens after Modifications? ..................................................................................... 5
2.5 Disposal Instructions for Electrical and Electronic Equipment ................................................ 6
2.6 Software Upgrades and Updates .......................................................................................... 6
3. General Description of the Instrument ........................................................................................... 7
3.1 The Measuring Chain ........................................................................................................... 7
4. Installation ..................................................................................................................................... 9
4.1 Right Side Connections ........................................................................................................ 9
4.2 Left Side Connections ......................................................................................................... 11
4.3 Hardware Configuration of Electronic Box and DAQ .......................................................... 12
4.4 Software Configuration of DAQ ......................................................................................... 13
5. Operation ..................................................................................................................................... 14
5.1 Zeroing of Force Signals ..................................................................................................... 14
6. Technical Data ............................................................................................................................. 15
6.1 Specification ....................................................................................................................... 15
6.2 Instrument Dimensions ....................................................................................................... 16
7. Appendix ...................................................................................................................................... 17
7.1 RS-232C Commands .......................................................................................................... 17
7.2 DIO "Signal Offset" ........................................................................................................... 18
7.3 EC Declaration of Conformity ............................................................................................. 19
Total pages: 19
Introduction
5633A1_002-598e-08.17 Page 3
1. Introduction
Please take the time to thoroughly read this instruction
manual. It will help you with the installation, maintenance,
and use of this product.
To the extent permitted by law Kistler does not accept any
liability if this instruction manual is not followed or
products other than those listed under Accessories are
used.
Kistler offers a wide range of products for use in measuring
technology:
Piezoelectric sensors for measuring force, torque, strain,
pressure, acceleration, shock, vibration and acoustic-
emission
Strain gage sensor systems for measuring force and
torque
Piezoresistive pressure sensors and transmitters
Signal conditioners, indicators and calibrators
Electronic control and monitoring systems as well as
software for specific measurement applications
Data transmission modules (telemetry)
Kistler also develops and produces measuring solutions for
the application fields engines, vehicles, manufacturing,
plastics and biomechanics sectors.
Our product and application brochures will provide you
with an overview of our product range. Detailed data
sheets are available for almost all products.
If you need additional help beyond what can be found
either on-line or in this manual, please contact Kistler's
extensive support organization.
Measuring Hub Analog Test Rig Electronic for Tire- and Wheel Test Machines,
Type 5633A1
Page 4 5633A1_002-598e-08.17
2. Important Notes
It is essential for you to study the following information,
compliance with which is for your personal safety during
use and will ensure long, fault-free operation of the
instrument.
2.1 For Your Safety
In order to maintain this condition and to ensure hazard-
free operation, the user must comply with the information
and warning notes contained in this manual and/or
imprinted on the instrument.
Compliance with local safety regulations which apply to
the use of power line operated electrical and electronic
equipment is recommended.
If there is evidence that safe operation is no longer
possible, the instrument must be shut off and made safe
against accidental start-up. Safe operation is no longer
possible,
if the instrument shows visible signs of damage
if the instrument is no longer functioning
after lengthy storage under unsuitable conditions
after rough transport conditions
If safe operation is no longer guaranteed as a result of the
reasons listed above, the instrument must be returned
immediately to the Kistler distributor for repair. When
opening covers or removing parts, except where this is
possible by hand, live parts may be exposed if the device
remains connected. The instrument must be disconnected
from all power supplies before undertaking any alignment,
maintenance, repairs or exchange of parts. Wherever
possible, no alignment, maintenance or repair work should
be carried out on exposed live equipment. If, nevertheless,
work of this kind cannot be avoided, it must be carried out
only by a qualified technician, who is aware of the dangers
involved.
Important Notes
5633A1_002-598e-08.17 Page 5
2.2 Hints for Using the Operating Instructions
We recommend reading the entire Operating Instructions
as a matter of principle. If you’re in a hurry, however, and
you’ve already gathered experience with Kistler measuring
hubs, you can confine your reading to the information that
you really need.
We have attempted to arrange these instructions so that
you can find the information you need without difficulty.
Please keep these Operating Instructions in a safe place
where they can be consulted any time.
If the instructions get lost, just turn to your Kistler
distributor and they will be replaced without delay.
All information and directives in these instructions may be
modified at any time without prior notification.
2.3 Accessories Included
Together with the electronic box, the following accessories
are supplied:
Power cable L = 10 m
D-Sub 37 pin connector incl. housing to make customer
specific analog output cable
2.4 What Happens after Modifications?
Modifications to instruments result in alterations of the
operating instructions as a rule. In such cases, enquire at
your Kistler distributor about the possibilities of updating
your documentation.
Measuring Hub Analog Test Rig Electronic for Tire- and Wheel Test Machines,
Type 5633A1
Page 6 5633A1_002-598e-08.17
2.5 Disposal Instructions for Electrical and Electronic Equipment
Do not discard old electronic instruments in municipal
trash. For disposal a
t end of life, please return this
product to an authorized local electronic waste disposal
service or contact the nearest Kistler Instrument sales
office for return instructions.
2.6 Software Upgrades and Updates
Kistler may from time to time supply upgrades or updates
for embedded software. Such upgrades or updates must
always be installed.
Kistler declines any liability whatsoever for any direct or
consequential damage caused by products running on
embedded software which has not been upgraded or
updated with the latest software supplied.
General Description of the Instrument
5633A1_002-598e-08.17 Page 7
3. General Description of the Instrument
The analog test rig electronic to be used with a RoaDyn
measuring hub receives voltage signals from the measuring
hub (±2,5 V) and amplifies these signals depending on the
configuration with a certain factor (standard: 4; optional 1,
2, 8; can be configured by RS-232C). The electronic system
ensures, that the measuring hub is powered with the
correct power and that a signal output cable of up to 25 m
can be connected to the system.
3.1 The Measuring Chain
The typical measuring chain consists of the RoaDyn
measuring hub, connecting cables and an analog test rig
electronic.
To measure the overall forces and moments as well as the
temperatures of the measuring hub a connecting cable and
a data acquisition hardware (10 … 20 channels, ±10 V) is
required. The data acquisition software has to be able to
calculate the orthogonal forces and moments out of the
9 … 18 signals of the measuring hub.
Fig. 1: Measuring chain RoaDyn x5xT with Type 5633A1
Measuring Hub Analog Test Rig Electronic for Tire- and Wheel Test Machines,
Type 5633A1
Page 8 5633A1_002-598e-08.17
Fig. 2: Measuring chain RoaDyn S260 with Type 5633A1
Installation
5633A1_002-598e-08.17 Page 9
4. Installation
The analog test rig electronic has to be properly fixed with
the four screws at the position, where the environment is
within the specified condition.
The electronic box has to be connected to the measuring
hub with the appropriate cable(s). In addition the analog
output signals have to be connected to the customer’s
DAQ system.
As a last step the power cable has to be plugged to the
electronic box and the system has to be powered with
required supply voltage and supply power.
As soon as the electronic box is properly powered a green
LED on the left hand side of the electronic box is lightened.
4.1 Right Side Connections
The connector "Signal Input 1" on the right hand side of
the electronic box has to be connected to the interface 1 of
the measuring hub by means of the cable Type 1795Axx.
The connector "Signal Input 2" has to be connected to the
interface 2 of the measuring hub.
Fig. 3: Connectors at the right hand side of the electronic
box
Measuring Hub Analog Test Rig Electronic for Tire- and Wheel Test Machines,
Type 5633A1
Page 10 5633A1_002-598e-08.17
Function
Signal Input Connection 1
Type
Lemo ECG.2B.326.CLN
Pin assignment
1
UX1
2
UY1
3
UZ1
4
UX2
5
UY2
6
UZ2
7
DIO1
8
DIO2
9
GND
10
+5V
11
+5V
12
–5V
13
–5V
14
Res 1 X (PT100)
15
(Res 1 Y)
16
(Res 1 Z)
17
UX3
18
UY3
19
UZ3
20
DIO3
21
EN
22
GND
23
+5V
24
DIO-I
25
–5V
26
DIO-21,22
Function
Signal Input Connection 2
Type
Lemo ECG.2B.326.CLN
Pin assignment
1
UX4
2
UY4
3
UZ4
4
UX5
5
UY5
6
UZ5
7
DIO4
8
DIO5
9
GND
10
+5V
11
+5V
12
–5V
13
–5V
14
Res 2 X (PT100)
15
Res 2 Y
16
Res 2 Z
17
UX6
18
UY6
19
UZ6
20
DIO6
21
EN
22
GND
23
+5V
24
DIO-I
25
–5V
26
DIO-21,22
Installation
5633A1_002-598e-08.17 Page 11
4.2 Left Side Connections
There are two connectors on the left hand side of the
electronic box: one for the power input and one for the
signal output and the configuration of the system.
Fig. 4: Connectors at the right hand side of the electronic
box
Function
Type
Pin assignment
1 10 … 36 VDC
2 GND
Measuring Hub Analog Test Rig Electronic for Tire- and Wheel Test Machines,
Type 5633A1
Page 12 5633A1_002-598e-08.17
Function
Type
Pin assignment
The pins 16, 18, 19 are only used in combination with a
piezoelectric measuring hub.
4.3 Hardware Configuration of Electronic Box and DAQ
After a proper mechanical installation of the electronic box
as described in section 4, the electronic box and the DAQ
system has to be connected properly.
4.3.1 Power Input
The electronic box has to be powered using the power
cable (scope of delivery).
4.3.2 Analog Signals
As described in section 3.1 the hardware of DAQ system
has to be able to acquire all analog signals (up to 20 signals
±10 V depending on the measuring hub attached).
Installation
5633A1_002-598e-08.17 Page 13
4.3.3 RS-232C (for Piezoelectric Measuring Hubs Only)
To configure the system by RS-232C the following pins of
the D-Sub 37 have to be connected:
Pin at
D-Sub 37
Signal
18
Rx to be connected to pin 2 of the
COM-Port of the PC (D-Sub 9)
19
Tx to be connected to pin 3 of the
COM-Port of the PC (D-Sub 9)
37
DGND to be connected to pin 3 of the
COM-Port of the PC (D-Sub 9)
The length of an RS-232C connection is depending on the
cable quality and connector types. A cable length of at
least 15 m is possible for the communication with
RS-232C.
4.3.4 DAQ
As described in section 3.1 the hardware of DAQ system
has to be able to acquire all signals (10 … 20 channels
depending on the measuring hub attached).
All of them can have a maximal amplitude of ±10 V.
To be able to have a constantly high signal level over up to
25 m cable length it is important to have all available GND-
pins connected to the DAQ-GND.
4.4 Software Configuration of DAQ
The signals described in the previous chapter have to be
combined - as described with the formula in the instruction
manual of the corresponding measuring hub type – to
determine the overall forces and moments
All parameters Sij, Aij, Bij, Cij, Dij, Eij, and Fij are
determined during calibration and are therefore available
on the calibration certificate (page 5 of the calibration
certificate).
The signals "Temp", which measures the inside
temperature of the measuring hub can be converted from
[V] to [°C] by using the scaling factor 25 °C/V. Refer to
the instruction manual the measuring hub, which is used,
to see at which points the temperatures are measured and
at which pin of the D-Sub 37 they are available.
Measuring Hub Analog Test Rig Electronic for Tire- and Wheel Test Machines,
Type 5633A1
Page 14 5633A1_002-598e-08.17
5. Operation
As soon as the measuring hub and the analog test rig
electronic are properly installed and powered the system is
ready to measure (see instruction manual of measuring
hub).
There is one single step on the customer’s DAQ which has
to performed prior to the warm-up procedure and prior to
the measurement:
"Zeroing of all force signals"
5.1 Zeroing of Force Signals
To achieve accurate measured forces and moments, it is
important that prior to each measurement all 9 … 18 force
signals are reset to zero in a force-free situation. i.e. the tire
has to be off the drum. In addition the shaft should not
rotate.
The reset of the signals has to be done by the DAQ
software itself, as a part of the control and measurement
process of the test rig. For piezoelectric measuring hubs
and additional reset/operate has to be performed either by
an RS-232C command (see 7.1) or by the DIO-line “Signal
Offset” (see 7.2).
The quality is further improved, if the zeroing is based not
on one single measurement point only but based on a
offset value which is calculated as an average over
1 … 3 seconds.
Technical Data
5633A1_002-598e-08.17 Page 15
6. Technical Data
Please note that all technical data and all further
information in this chapter is subject to change at any time
without notice.
6.1 Specification
General Technical Data
Power supply voltage
VDC
10 … 36
Power consumption
max.
W
12
Operating temperature range
°C
0 … 50
Degree of protection
IP40
Relative air humidity
%
<80
Weight
kg
0,5
Analog Output
Analog output range
V
±10
Output cable length for analog output
max.
m
25
Configuration Interfaces
RS-232C settings
Baud
data-bit
stop-bit
start-bit
parity
handshake
38 400
8
1
1
no
no
RS-232C cable length
max.
m
15
Measuring Hub Analog Test Rig Electronic for Tire- and Wheel Test Machines,
Type 5633A1
Page 16 5633A1_002-598e-08.17
6.2 Instrument Dimensions
Fig. 5: Outer dimensions of device incl. mounting
positions
Fig. 6: Space foreseen to plug and unplug connectors incl.
cables
Appendix
5633A1_002-598e-08.17 Page 17
7. Appendix
7.1 RS-232C Commands
7.1.1 Command Structure
Header – parameter – checksum – terminator
header 2 characters e.g. OP
parameter 1 … 6 characters e.g. 1
checksum 2 characters (hex 00..FF) e.g. D0
ASCII-sum (header+ parameter) modulo 256
Terminator 1 character <CR> 0Dh
Only capital letters are allowed.
After each command the electronic answers with 2
characters. Answers can be as follows
06 ACK command executed
15 NAK error, command not executed
Example:
Operate of all channels: OP1D0<CR>
Reset of all channels: OP0CF<CR>
7.1.2 Commands Available
OPn Operate/Reset of all channels
n = 0 Reset
n = 1 Operate
R1nn Range of X channels in 2 % steps
nn = 0x00..0x32
Range argument in Hex in 2 % steps
R2nn Range of Y channels in 2 % steps
nn = 0x00..0x32
Range argument in Hex in 2 % steps
R4nn Range of Z channels in 2 % steps
nn = 0x00..0x32
Range argument in Hex in 2 % steps
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Kistler 5633A1 Owner's manual

Brand
Kistler
Model
5633A1
Type
Owner's manual
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