Hyundai 2023 Palisade Tow Hitch Harness User manual

Type
User manual
Genuine Accessories
Revision Date
01/20/2023 Page 1 of 14
Electronic Installation Instructions
Electronic Installation Instructions
Glasses Gloves
Mask Hearing Protection
Specialty Required Tools
Part Weight (Gross) FMVSS 110 Compliance Information
1) Read the entire Installation Instructions prior to beginning the installation of this accessory.
2)
3) Make sure the vehicle is completely clean and dry in the area(s) the part is to be installed.
4) Ensure the vehicle is properly protected in the area(s) that the accessory is to be installed.
5) NEVER place tools on painted surfaces, seating surfaces, dash pad, console or floor carpet/mats.
6) Always wear appropriate personal protective equipment, including gloves, safety glasses, etc., when required.
7) Roll down the driver's window and adjust the power seats (if applicable) prior to disconnecting battery power, if needed.
8) Record radio presets prior to disconnecting battery power, if needed.
9) Vehicle should be at room temperature.
8mm Deep Well
Socket
14mm Socket
Ratchet
Extension
#2 Phillips
Screwdriver
Trim Removal Tool
kg
All dealers must determine if the Net weight they have added in the form of all options or accessories, when added to the weight of all Port/Dealer Installed
options or accessories, exceeds the lesser of 1.5% of GVWR or 100 lbs. If the additional weight does exceed the lesser of the indicated thresholds, a “Load
Carrying Capacity Reduced” label must be installed. A black, fine-point, indelible marker must be used to write by hand onto the label, the reduced carrying
capacity in kilograms or pounds, which is the total weight of all added options and accessories.
Load Label Part Number: NP070 - 09003
10mm SocketTorque Wrench 12V Tester / Volt Meter OR 7-Way Tester12mm Socket Masking Tape
Notes to the installer:
Vehicle LiftWire Cutter
1.46
lbs
0.66
If applicable, scan the barcode label located on the accessory part or packaging prior to installing, to register the part. If this accessory is installed as a replacement, register the removal of
the old part before registering the new part. Old and new parts will have different barcode data, and the old registration cannot be reused.
Sheers RTV Silicone Sealant
Language
Rev. Date
Accessory:Vehicle Model:
Difficulty stated above reflects the minimum level of
expertise required to install the accessory:
( B )
Tow Hitch Harness
(A) Customer
2023~
S8F67 AC700
Palisade
English
Part No.
Model Year
Difficulty:
Note:
Denotes specific tools that are necessary
to complete a step
Basic Required Tools
Clip Removal Tool
(B) Dealer Technician
Denotes cautions to be taken to avoid
vehicle and component damage
Denotes cautions to be taken to avoid
physical injury or electronic component
damage
(C) Master Technician or Specialist
If this is aprinted copy of the installation instructions, ensure you have the latest revision by
scanning the QR code or by entering the website address listed below before beginning installation.
Use the latest revision date as noted by “Rev. Date” above.
www.hyundaiaccessories.com/admin_media_uploads/installationSheets/s8f67_ac700.pdf
Denotes personal protective equipment (PPEs) that
may be required for a step. Examples of safety
equipment icons noted below:
N
O
T
E
Denotes important information to be
reviewed during the step
1/20/2023
Denotes quality processes to be checked
prior to moving to the next step
Denotes warnings that may lead to serious
physical injury or vehicle damage
Tow Hitch Harness must be installed prior to Tow Hitch
Genuine Accessories
Revision Date
01/20/2023 Page 2 of 14
No. No. No.
1 4 7
2 5
36
Hardware Overview
11
* Indicates extra components intentionally included in kit as spares.
Follow instructions for proper placement of each component.
Radio Presets - record customer preset frequencies if disconnecting battery power
Special Instructions
Disconnecting Connectors Locking Connectors
When disconnecting connectors, grasp the connectors, not the wire. When locking connectors, listen for a click indicating they are securely locked.
Service P/No: D5F67 AC070
1
Output Harness
1
Caution Card
Description
Qty
Service P/No: S8F67 AC060
Hardware Total
Input Harness
1
Qty
Kit Overview
A
Service P/No: S8F67 AC310
1
Module Bracket With Nut
11
Notice Card
Qty
Description
4-Pin Brake Controller Power Harness
1
Description
Service P/No: S8F67 AC130
Service P/No: S8F67 AC230
1
FM5
SAT4
AM2
FM2
FM7
SAT3
AM1
FM6
FM10
SAT2
SAT5
FM3
SAT1
AM4
FM9
FM4
Wire Tie*
Control Module
1
AM5
FM1
AM3
FM8
2
NO GOOD
CLICK
Locking Tab
NO GOOD
1
3
4
5
6
7
Genuine Accessories
Revision Date
01/20/2023 Page 3 of 14
N
O
T
E
A. Position the vehicle on a vehicle lift. Do NOT raise vehicle at this time.
B. Record any pre-set radio stations (if applicable).
C. Open the tailgate.
D. Open the hood.
E. Remove the Cap from Negative (-) Battery Cable, if applicable.
F. Disconnect and isolate the vehicle’s Negative (-) Battery Cable.
N
O
T
E
A. Open luggage bin lid.
B. Remove cargo cover, if equipped and store in a safe location for reinstallation.
Warning! Shock Hazard. Do not touch vehicle’s negative battery cable to
the vehicle’s positive battery cable. Serious injury and damage to the
vehicle may occur.
WARNING: Comply with vehicle lift manufacture's instructions and safety
when using the lift.
1
Vehicle Lift, Ratchet, 10mm Socket and Extension
2
Tow Hitch Harness Connector Locations For Reference
Luggage Compartment
Step 12
8-Pin Factory Connector
Luggage Bin
Step 14
Control Module
Genuine Accessories
Revision Date
01/20/2023 Page 4 of 14
Caution! Do not scratch or damage any vehicle components.
Caution! Do not scratch or damage any vehicle components.
5
Trim Removal Tool
6
N
O
T
E
A. Dislodge the weatherstrip from the transverse panel.
NOTE: Ensure the rear bumper cover is well protected with masking tape.
B. Using a trim removal tool, carefully dislodge the transverse panel and
store it a safe location for reinstallation.
C. Temporarily reinstall weatherstrip.
N
O
T
E
A. Carefully dislodge the D-pillar trim panel.
Trim Removal Tool
4
A. In order to protect vehicle components from contamination of black
weatherstrip sealant, adhere masking tape against the weatherstrip,
onto the left side cargo trim panel, left tailgate jam area and upper rear
bumper cover.
Trim Removal Tool and #2 Phillips Screwdriver
A. Carefully dislodge the five (5) screw covers and remove the screws securing
the luggage bin. Store covers and screws in a safe location for reinstallation.
B. Carefully lift the luggage bin upward to dislodge the four (4) retention clips
then remove bin and store in a safe location for reinstallation.
3
N
O
T
E
Caution! Do not scratch or damage any vehicle components.
N
O
T
E
Caution! Do not scratch or damage any vehicle components.
Masking Tape
Screw Covers and
Screws
Retention Clips
Transverse
Pressure Clips
Pressure Clips
Masking Tape
Genuine Accessories
Revision Date
01/20/2023 Page 5 of 14
7
N
O
T
E
A. Remove the three (3) screws securing the left luggage trim panel shown above. Place screws in a safe location for reinstallation.
B. Dislodge the weatherstrip from the left luggage trim panel.
NOTE: Ensure the areas near weatherstrip are well protected with masking tape.
C. Carefully dislodge the left luggage trim panel.
NOTE: Do NOT completely remove the left luggage trim panel from the vehicle. Ensure the panel is not overly forced inboard as damage may occur to the panel.
D. Temporarily reinstall weatherstrip.
E. Locate and the factory 12mm bolt on the left quarter panel. This bolt will be used for the tow hitch harness ground ring terminal.
Caution! Do not scratch or damage any vehicle components.
#2 Phillips Screwdriver and Trim Removal Tool
A. Dislodge the factory harness rubber grommet shown above.
B. Using sheers, carefully cut a slit through the factory harness grommet as shown above.
NOTE: Do NOT cut or damage the factory harness running through the grommet.
WARNING: Take necessary precautions when using sheers to help avoid serious physical injury.
8
N
O
T
E
Sheers
12mm Bolt, GND
Cut
Grommet
Inside Luggage Compartment View
Phillips Screws
Pressure Clips
Grommet
Genuine Accessories
Revision Date
01/20/2023 Page 6 of 14
10
Torque Wrench, 8mm Deep Well Socket and #2 Phillips
Screwdriver
9
Vehicle Lift, Clip Removal Tool, Ratchet, Extension and 14mm Socket
N
O
T
E
A. Raise vehicle to desired working height to access the under body at the rear bumper.
B. Using a clip removal tool, remove the three (3) lower plastic push clips on the driver side plastic under cover panel.
C. Loosen the two (2) plastic nuts then dislodge and remove the driver side plastic under cover panel by pulling straight down.
D. Install tow hitch per tow hitch installation instructions. Tow hitch electronic installation instructions link can be found on last page for reference.
WARNING: Comply with vehicle lift manufacture's instructions and safety when using the lift.
N
O
T
E
A. Feed the tow hitch harness through the tow hitch bracket and orient the
7-way connector so that the door opens upward as shown.
B. Insert the four (4) provided screws through the front side of the 7-way
connector and install the four (4) provided 8mm nuts on the back side
as shown.
C. Torque the hardware to: 5.0 N.m (0.5 kgf.m, 45 lb-in)
Do NOT over-torque the hardware.
Under
Vehicle View
Clips
Plastic Nuts
Genuine Accessories
Revision Date
01/20/2023 Page 7 of 14
11
N
O
T
E
WARNING: Comply with vehicle lift manufacture's instructions and safety when using the lift.
A. Insert the tow hitch output harness through the back side of the grommet and into the vehicle.
NOTE: The grommet will be seated back into its original location and sealed with RTV silicone sealant in a later step.
B. Using two (5) wire ties, secure the output harness to the factory harnesses as shown above.
NOTE: Ensure to push excess harness slack into the luggage compartment through the grommet hole.
C. Trim excess wire tie material.
D. Lower the vehicle.
N
O
T
E
12
N
O
T
E
A. Seat the factory grommet back into its original location.
B. Locate the factory 8-Pin female connector behind the left luggage trim panel
near the factory grommet.
NOTE: If connector is taped in place, remove tape to free the connector.
C. Connect the tow hitch harness input harness 8-Pin male connector into the
factory 8 Pin female connector.
D. Connect the 1-Pin male E-Brake Power Connector on the input harness into
1-Pin female connector on the output harness and make sure they are locked
in place.
E. Connect the 1-Pin female AUX Power Connector on the input harness into
1-Pin male connector on the output harness and make sure they are locked
in place.
Ensure the connectors are locked in place.
Make sure that the bracket is fully seated onto the module.
A. Insert the Control Module bracket onto the Control Module and engage the
retaining tab as shown above.
13
Wire Cutters and Vehicle Lift
Wire Ties
Retaining Tab
Bracket
123
6 7
4
58
Input
Harness
Output
Harness
Factory
8-Pin Connector
Genuine Accessories
Revision Date
01/20/2023 Page 8 of 14
A. Connect the remaining three (3) tow hitch harness connectors into the
control module and ensure they are locked in place.
B. Secure the three (3) tow hitch connector harness branches connected to
the control module to the factory harness as shown above with wire tie #1.
C. Secure the three (3) tow hitch connector harness branches connected to
the control module and the factory harness to the open control module's
bracket hole with wire tie #2.
TIP: Insert the wire tie through the bracket hole first then secure the harnesses.
D. Trim excess wire tie material.
A. Insert the 12mm bolt through the ground ring terminal of the tow hitch
harness and reinstall the bolt.
B. Torque the 12mm Bolt to :
16.7 ~ 21.6 N.m (1.7 ~ 2.2 kgf.m, 12.3 ~ 15.9 lb-ft) N
O
T
E
A. Identify the factory harness running against the luggage compartment
threshold and dislodge the harness stud mount nearest to the left
luggage trim panel.
B. Secure the control module and bracket assembly using the supplied nut
to the factory stud as shown.
C. Torque the Nut to: 9.8 ~ 14.7 N.m (1 ~ 1.5 kgf.m, 7.2 ~ 10.8 lb-ft)
17
Wire Cutters
N
O
T
E
A. Remove the 12mm bolt shown above.
Clip Removal Tool, Torque Wrench, Extension and 10mm Socket
15
Ratchet, Extension and 12mm Socket
N
O
T
E
14
Ratchet, 12mm Socket and Torque Wrench
16
N
O
T
E
12mm Bolt, GND
10mm Nut
Wire Tie #2
12mm Bolt, GND
Factory Harness
Wire Tie #1
Genuine Accessories
Revision Date
01/20/2023 Page 9 of 14
N
O
T
E
A. Remove the three (3) phillips screws securing the lower dash panel.
B. Carefully dislodge the lower dash panel.
C. Store the lower dash panel and screws in a safe location for reinstallation.
Caution: Do not damage the dash, fuse panel cover or dash side panel.
Make sure no pressure clips remain in the dash board.
Caution: Do not damage the lower dash panel.
20
Trim Removal Tool
21
#2 Phillips Screwdriver
N
O
T
E
A. Remove the fuse panel cover and set aside in a safe location.
B. Dislodge weatherstrip at the dash side panel area.
C. Remove the dash side panel and set aside in a safe location.
N
O
T
E
A. Using three (3) wire ties, continue to secure the tow hitch harnesses to the
factory harnesses as shown above.
B. Trim excess wire tie material.
C. Reinstall the left luggage trim panel and secure using the three (3) screws.
N
O
T
E
A. Apply RTV silicone sealant to the base of the grommet, surface area
surrounding the harnesses and all openings, ensuring the grommet is
completely sealed.
B. Lift the vehicle.
C. Apply RTV silicone sealant to the base of the grommet, surface area
surrounding the harnesses and all openings, ensuring the grommet is
completely sealed.
D. Reinstall the driver side plastic under cover panel.
E. Lower the vehicle.
If installing an Electric Brake Control Module at this time, proceed
to Step 20. If NOT installing an Electric Brake Control Module at this
time, skip to Step 23.
WARNING: Comply with vehicle lift manufacture's instructions and safety
when using the lift. Ensure the grommet is completely sealed with the
RTV silicone sealant.
RTV Silicone Sealant and Vehicle Lift
18
Wire Cutters and #2 Phillips Screwdriver
19
Wire Ties
Input & Output
Harnesses
Phillips Screws
Pressure
Clips
RTV Silicone Sealant
RTV Silicone Sealant
Fuse Panel
Cover
Genuine Accessories
Revision Date
01/20/2023 Page 10 of 14
Install the Electric Brake Module per instructions
provided with the Electric Brake Module, using the four
(4) leads on the Electric Brake Power Harness.
Warning! Shock Hazard. Do not touch vehicle’s negative battery cable to
the vehicle’s positive battery cable. Serious injury and damage to the
vehicle may occur.
N
O
T
E
A. Perform Visual Check & Function Check with a 12V Tester / Volt
Meter OR 7 Way Tester.
22
N
O
T
E
A. Reconnect the Vehicle's Negative (-) Battery Cable, torque to:
5.0 ~ 6.0 N.m (0.5 ~ 0.6 kgf.m, 45 ~ 52 lb-in).
B. Reinstall the Cap from Negative (-) Battery Cable, if applicable.
C. Close hood.
23
Ratchet, 10mm Socket and Torque Wrench
24
12V Tester / Volt Meter OR 7-Way Tester
GO TO → Visual Check & Function Check
N
O
T
E
A. Locate the factory 4-Pin female electric-brake connector taped to the fuse
box connector harness as shown above.
B. Remove the tape around the connector.
C. Connect the provided 4-Pin male electric-brake power harness into the
factory 4-Pin female electric-brake connector and make sure it is locked
in place.
BLACK -------> BATTERY (+)
RED ----------> STOP INPUT
WHITE -------> GROUND
BLUE ---------> TRAILER BRAKE OUTPUT
Factory 4-Pin Connector
Genuine Accessories
Revision Date
01/20/2023 Page 11 of 14
Function Check
1-Pin Female AUX Power Connector is fully inserted into 1-Pin Male connector
and is locked in place.
Connector is secured.
Ground Ring Terminal is properly installed.
Ring terminal is secured.
Test 7-Pin Hazard Light Circuit.
Tester should illuminate/sound when the Vehicle Hazard Indicator is activated. Verify Vehicle
Lights are functioning normally.
With Ignition ON: Test 7-Pin Brake Light Circuit.
Tester should illuminate/sound when the Vehicle Brakes are activated. Verify Vehicle Lights
are functioning normally.
With Ignition ON: Test 7-Pin Right Turn Light Circuit.
Tester should illuminate/sound when the Vehicle Right Turn Signal is activated. Verify Vehicle
Light is functioning normally.
25
#2 Phillips Screwdriver
N
O
T
E
A. Reinstall, in reverse order, all trim panels removed during installation.
- Lower dash panel, if applicable.
- Side dash panel, if applicable.
- Fuse panel cover, if applicable.
- Left front door weatherstrip, if applicable.
- D-pillar trim panel.
- Transverse panel.
- Tailgate weatherstrip.
- Remove all pieces of masking tape and discard.
- Luggage bin.
- Cargo cover, if equipped.
B. Close tailgate.
C. Place the provided Warning / Notice Cards into vehicle's glovebox.
D. If an Electric Brake Control Module has not been installed, place the
4-Pin Electric Brake Power Harness into the Vehicle's Glove Box.
Caution! Do not scratch or damage any vehicle components.
Items to be Checked Result
With Ignition ON: Test 7-Pin Tail/Marker Light Circuit.
Tester should illuminate/sound when the Vehicle Tail Lights are activated. Verify Vehicle Lights
are functioning normally.
Tow Hitch Input Harness & Output Harness are fully inserted into Control
Module and are locked in place.
Visual Check
Item to be Checked Result
8-Pin Connector Input Harness is fully inserted into vehicle's
factory 8-Pin connector and is locked in place.
Connector is secured.
Tow hitch harness has been properly secured. There should be no excess
harness slack.
The hitch harness is secured and properly routed.
Connectors are secured.
1-Pin Male Electric-Brake Power Connector is fully inserted into 1-Pin female
connector and is locked in place.
Connector is secured.
With Ignition ON: Test 7-Pin Left Turn Light Circuit.
Tester should illuminate/sound when the Vehicle Left Turn Signal is activated. Verify Vehicle
Light is functioning normally.
Genuine Accessories
Revision Date
01/20/2023 Page 12 of 14
Trailer Electric-Brake Control output is not working.
(If Electric-Brake Control Module is installed)
Check the 1-Pin Electric-Brake Power Connector is correctly installed.
Check the Input Harness is correctly installed.
Check the Output Harness connector is correctly installed.
Check the Electric-Brake Control module is correctly installed.
Check that the harnesses are not pinched.
Tail/Marker Light output is not working.
Check the Input Harness connector is correctly installed.
Check the Output Harness connector is correctly installed.
Check both module connectors are properly connected.
Check the Ground wire Ring Terminal is correctly installed.
Check that the harnesses are not pinched.
Trailer AUX Power output is not working.
Check the 1-Pin AUX Power Connector is correctly installed.
Check the Output Harness connector is correctly installed.
Check that the harnesses are not pinched.
Trailer Hazard Light output is not working.
Check the Input Harness connector is correctly installed.
Check the Output Harness connector is correctly installed.
Check both module connectors are properly connected.
Check the Ground wire Ring Terminal is correctly installed.
Check that the harnesses are not pinched.
Trailer Brake Light output is not working.
Check the Input Harness connector is correctly installed.
Check the Output Harness connector is correctly installed.
Check both module connectors are properly connected.
Check the Ground wire Ring Terminal is correctly installed.
Check that the harnesses are not pinched.
Trailer Right Turn Light output is not working.
Check the Input Harness connector is correctly installed.
Check the Output Harness connector is correctly installed.
Check both module connectors are properly connected.
Check the Ground wire Ring Terminal is correctly installed.
Check that the harnesses are not pinched.
Trailer Left Turn Light output is not working.
Check the Input Harness connector is correctly installed.
Check the Output Harness connector is correctly installed.
Check both module connectors are properly connected.
Check the Ground wire Ring Terminal is correctly installed.
Check that the harnesses are not pinched.
Troubleshooting
Item to be Checked Result
Genuine Accessories
Revision Date
01/20/2023 Page 13 of 14
Wiring Diagram Total
Genuine Accessories
Revision Date
01/20/2023 Page 14 of 14
Wiring Diagram (Input Harness)
Wiring Diagram (Output Harness)
Tow Hitch Harness Electronic Installation Instructions (For Reference)
www.hyundaiaccessories.com/admin_media_uploads/instal
lationSheets/s8f61_au200.pdf
www.hyundaiaccessories.com/admin_media_uploads/instal
lationSheets/s8f61_au300.pdf
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Hyundai 2023 Palisade Tow Hitch Harness User manual

Type
User manual

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