Hyundai 2023 Palisade Tow Hitch Harness User manual

Hyundai
Brand
Hyundai
Model
2023 Palisade Tow Hitch Harness
Type
User manual
Genuine Accessories
Electronic Installation Instructions
Glasses Gloves
Mask Hearing Protection
Part Weight (Gross) FMVSS 110 Compliance Information
1
)
Read the entire Installation Instructions
p
rior to be
g
innin
g
the installation of this accessor
y
.
2
)
3
)
Make sure the vehicle is com
p
letel
y
clean and dr
y
in the area
(
s
)
the
p
art is to be installed.
4
)
Ensure the vehicle is
p
ro
p
erl
y
p
rotected in the area
(
s
)
that the accessor
y
is to be installed.
5
)
NEVER
p
lace tools on
p
ainted surfaces
,
seatin
g
surfaces
,
dash
p
ad
,
console or floor car
p
et/mats.
6
)
A
lwa
y
s wear a
pp
ro
p
riate
p
ersonal
p
rotective e
q
ui
p
ment
,
includin
g
g
loves
,
safet
y
g
lasses
,
etc.
,
when re
q
uired.
7
)
Roll down the driver's window and ad
j
ust the
p
ower seats
(
if a
pp
licable
)
p
rior to disconnectin
g
batter
y
p
ower
,
if needed.
8
)
Record radio
p
resets
p
rior to disconnectin
g
batter
y
p
ower
,
if needed.
9
)
Vehicle should be at room tem
p
erature.
10)
Denotes cautions to be taken to avoid
vehicle and component damage
Basic Required Tools Specialty Required Tools
11/16" Deep Well
Socket 14mm Socket Vehicle Lift
Speed Wrench
Copy OEM Logo Here (→)
Vehicle Model: Palisade Accessory: Tow Hitch
Model Year 2023~ Difficulty: ( B )
Part No. S8F61 AU300 (DIO)
S8F61 AU800 (PIO) Note: Difficulty stated above reflects the minimum level of
expertise required to install the accessory:
Language English
Rev. Date 9/1/2022 (A) Customer
All dealers must determine if the Net weight they have added in the form of all options or accessories, when added to the weight of all Port/Dealer Installed
options or accessories, exceeds the lesser of 1.5% of GVWR or 100 lbs. If the additional weight does exceed the lesser of the indicated thresholds, a “Load
Carrying Capacity Reduced” label must be installed. A black, fine-point, indelible marker must be used to write by hand onto the label, the reduced carrying
capacity in kilograms or pounds, which is the total weight of all added options and accessories.
Load Label Part Number: NP070 - 09003
22.22
(B) Dealer Technician
(C) Master Technician or Specialist
If this is a printed copy of the installation instructions, ensure you have the latest revision by
scanning the QR code or by entering the website address listed below before beginning installation.
Use the latest revision date as noted by “Rev. Date” above.
www.hyundaiaccessories.com/admin_media_uploads/installationSheets/s8f61_au300.pdf
Application Notes
Applicable to Calligraphy trims only.
Tow Hitch Harness must be installed prior to Tow Hitch.
Instructional Symbols / Definitions
Denotes warnings that may lead to serious
physical injury or vehicle damage
Denotes quality processes to be checked
prior to moving to the next step
Denotes personal protective equipment (PPEs) that
may be required for a step. Examples of safety
equipment icons noted below:
Ratchet Extension 3/8 Socket
(6-Point)
kg
17mm Socket 19mm Socket Exhaust Hanger
Removal Tool Torque Wrench
Notes to the installer:
If applicable, scan the barcode label located on the accessory part or packaging prior to installing, to register the part. If this accessory is installed as a replacement, register the removal of
the old
art before re
isterin
the new
art. Old and new
arts will have different barcode data
and the old re
istration cannot be reused.
The tow hitch mounting plates will flex until they seat against the vehicle's mounting points during the hardware torquing process.
Denotes cautions to be taken to avoid
physical injury or electronic component
damage
Denotes specific tools that are necessary
to complete a step
N
O
T
E
Denotes important information to be
reviewed during the step
Clip Removal Tool M10-1.25 Thread
Chaser
19mm Combination
Wrench
Yellow or White
Paint Pen
48.98
lbs
403068-INS
Revision Date
09/01/2022 Page 1 of 9
Genuine Accessories
No. No. No.
147
25
36
Hardware Overview
24222
244
Follow instructions for proper placement of each component.
D
Hardware Total
22
7/16" Toothed Washer
E
M12 Hex Nut
C
Kit Overview
A
Description
Ball Mount
1Hitch
1
7/16" x 4.5" Special Bolt
B
1
Qty
Bumper Cover Center Panel w/ 4 Push Clips
Qty Description
1
Qty Description
M12x120 Bolt
Hitch Pin Clip
G
M12 Toothed Washer
M10 Toothed Washer
HF
7/16" Hex Nut
1 Hardware Kit
1 Hitch Pin 1 Receiver Plug
M10x30 Bolt
4
3
2
1
5
Hitch
Hardware
Kit
6
7
403068-INS
Revision Date
09/01/2022 Page 2 of 9
Genuine Accessories
A. Using a speed wrench and 3/8" socket, lower and remove the
spare tire.
B. Store the spare tire in a safe location for reinstallation.
N
O
T
E
WARNING: Comply with vehicle lift manufacture's instructions and safety
when using the lift.
N
O
T
E
A. Using a clip removal tool, remove the three (3) lower plastic push clips on
the driver's side plastic under cover panel.
B. Store the three (3) plastic push clips in a safe location for reinstallation.
Clip Removal Tool
A. Position the vehicle on a vehicle lift.
B. Raise vehicle to desired working height to access the under body at the
rear bumper area.
N
O
T
E
43
A. Loosen the two (2) upper plastic nuts then remove the driver side plastic
under cover panel by pulling straight down.
B. Store the panel in a safe location for reinstallation.
Ratchet, Extension and 14mm Socket
N
O
T
E
Vehicle Lift
1 2 Speed Wrench and 3/8" Socket (6-Point)
403068-INS
Revision Date
09/01/2022 Page 3 of 9
Genuine Accessories
N
O
T
E
5
A. By hand, carefully dislodge the tabs securing the factory rear bumper
center panel.
B. Remove and discard the factory rear bumper center panel.
C. Using a #2 phillips screwdriver, remove the two (2) upper rear bumper
center panel bracket screws shown in step 6.
D. Discard the two (2) screws and two (2) brackets.
N
O
T
E
8
A. Using the exhaust hanger removal tool, dislodge the two (2) rear rubber
muffler hangers as shown.
N
O
T
E
N
O
T
E
A. Remove the two (2) plastic push clips securing the factory rear bumper
center panel shown above.
B. Discard the removed clips.
6
Clip Removal Tool
7#2 Phillips Screwdriver
Make sure Exhaust Components are at a safe working temperature.
Clip Removal Tool and #2 Phillips Screwdriver
Exhaust Hanger Removal Tool
A. Remove the two (2) lower rear bumper center panel bracket plastic push
clips shown above.
B. Discard the clips.
C. Remove the two (2) screws securing the factory rear bumper center panel
shown above.
D. Store the screws in a safe location for reinstallation.
Do not damage the rear bumper cover.
Step 6A
Step 7C
Step 6C
REAR FACEOFMUFFLER
SIDE FACEOFMUFFLER
403068-INS
Revision Date
09/01/2022 Page 4 of 9
Genuine Accessories
A. Pass the two (2) M12 bolts through the driver's side frame. from outboard to
inboard as shown, to ensure that there are no blockages in the channels.
B. Repeat the process on the passenger side using the two (2) 7/16" special
bolts from inboard to outboard.
C. Temporarily set the four (4) bolts aside.
9
N
O
T
E
11
N
O
T
E
N
O
T
E
12
A. Preassemble one (1) M12 bolt with one (1) M12 toothed washer for the
driver's side.
NOTE: Make sure the 'toothed side' of washer is installed facing away
from the bolt head.
B. Have a 7/16" special bolt ready for the passenger side.
C. With the assistance of another person, raise the hitch under the vehicle
over the muffler on the passenger's side.
D. Insert one (1) M12 bolt with one (1) M12 toothed washer through the frame
and hitch plate, as shown above, on the driver's side.
NOTE: Bolt must be inserted from the outboard side of the chassis rail.
N
O
T
E
Do not cross thread the M10-1.25" weld nut threads when chasing them.
A. Confirm there are no debris or weld spatters in the chassis rail weld nuts
by threading one (1) M10 Bolt into each of the four (4) mounting holes.
B. If needed, use an M10-1.25 thread chaser to clean out the weld nuts.
A. Insert one (1) 7/16" special bolt, flat side up, through the hitch and frame
on the passenger side as shown above.
NOTE: Bolt must be inserted from the inboard side of the chassis rail.
10 M10-1.25 Thread Chaser
403068-INS
Revision Date
09/01/2022 Page 5 of 9
Genuine Accessories
14
A. Install one (1) M12 bolt and one (1) M12 toothed washer into remaining
upper attachment point on the driver's side frame rail.
NOTE: Make sure the 'toothed side' of washer is installed facing away
from the bolt head.
B. Install one (1) M12 hex nut & one (1) M12 toothed washer onto each of
the two (2) M12 bolts on the driver's side & hand tighten.
NOTE: Make sure the "toothed side" of the washers are installed against
the hitch.
IMPORTANT: Do NOT use any tools to tighten the hardware at this time.
A. Starting on the driver's side forward hole, hand tighten one (1) M10
bolt with one (1) M10 toothed washer.
NOTE: Make sure the 'toothed side' on each washer is installed facing
the hitch.
B. Repeat the procedure for the remaining three (3) bolts.
IMPORTANT: Do NOT use any tools to tighten the hardware at this time.
1615
N
O
T
E
Do not damage the rear bumper cover or center panel.
A. On the passenger's side, install one (1) 7/16" special bolt, flat side up,
into the remaining front attachment point.
B. Hand tighten one (1) 7/16" hex nut and one (1) 7/16" toothed washer
onto each of the two (2) bolts as shown.
NOTE: Make sure the "toothed side" of the washer is installed against
the frame.
IMPORTANT: Do NOT use any tools to tighten the hardware at this time.
N
O
T
E
A. Position the rear bumper cover center panel over the hitch as shown.
B. Align the top tabs on the center panel to the rear bumper cover.
C. Starting from the center and moving outward, apply pressure onto the
panel until the top and side tabs fully engage.
13
N
O
T
E
N
O
T
E
403068-INS
Revision Date
09/01/2022 Page 6 of 9
Genuine Accessories
Do not over-torque the hardware.
A. Torque all of the hardware following the torque sequence shown above.
B. Repeat torque sequence to ensure all hardware are tightened properly.
C. Use a yellow or white paint pen to mark a line on top of each bolt head.
NOTE: The paint line should go across the bolt head and onto the hitch or vehicle.
Torque Wrench, Extension, 17mm Socket, 19mm Socket, 19mm Combination Wrench, 11/16" Deep Well Socket and Yellow or White Paint Pen
18
17
N
O
T
E
N
O
T
E
Ratchet, Extension, 17mm Socket, 11/16" Deep Well Socket, 19mm Socket and 19mm Combination Wrench
A. While the tow hitch is still loose, confirm the holes in rear bumper cover center panel are aligned with the holes in the hitch. Shift the tow hitch rearward, if necessary, to
align the holes.
B. Using a ratchet and 17mm socket, tighten the four (4) M10 Bolts until tow hitch makes contact with vehicle's frame rails. Do not torque bolts at this time.
C. Using a ratchet and 11/16" deep well socket, tighten the two (2) 7/16" special bolt nuts until nut and washer become snug to vehicle's frame rail.
D. Using a ratchet, 19mm socket and 19mm combination wrench, tighten the two (2) M12 Bolts and nuts until nut and washer become snug to hitch.
403068-INS
Revision Date
09/01/2022 Page 7 of 9
Genuine Accessories
Ensure plastic push clips are locked in place.
19
21
N
O
T
E
A. Install two (2) plastic retainer clips (provided with the rear bumper center
panel) through the hitch and into the rear bumper cover center panel as
shown.
Ensure plastic push clips are locked in place.
#2 Phillips Screwdriver
20
Speed Wrench and 3/8" Socket (6-Point)
N
O
T
E
A. Reinstall the driver's side plastic under cover panel by aligning the upper
plastic nuts and pushing straight up then reinstall the three (3) lower plastic
push clips.
B. Reinstall the two (2) rubber muffler mounts back onto their bracket.
N
O
T
E
A. Install two (2) plastic retainer clips (provided with the rear bumper center
panel), to secure the rear bumper cover center panel to the bumper cover.
B. Reinstall the two (2) screws removed in step 6C.
Ensure rubber muffler mounts are fully seated back into their original
position.
Confirm spare tire is secured and seated properly.
22
N
O
T
E
A. Raise the spare tire back into its original position.
403068-INS
Revision Date
09/01/2022 Page 8 of 9
Genuine Accessories
Tow Hitch Harness Electronic Installation Instructions (For Reference)
N
O
T
E
A. Ensure the area is clear and lower the vehicle to the ground.
Vehicle Lift
Make sure two (2) M12 x 120 bolts are torqued to:
107 Nꞏm (10.9 kgfꞏm, 79 lbfꞏft)
Make sure the ball mount box is placed under cargo floorboard in the cargo
storage compartment.
Make sure the driver side plastic panel is reinstalled properly.
Make sure the spare tire is reinstalled and seated properly.
Make sure all hardware and surrounding tow hitch / chassis rail surfaces are
marked using a paint pen.
Make sure the muffler hangers and reinstalled properly.
The four (4) M10 x 30 bolts are torqued properly.
Make sure two (2) 7/16" x 4.5" special bolts are torqued to:
80 Nꞏm (8.2 kgfꞏm, 59 lbfꞏft)
WARNING: Comply with vehicle lift manufacture's instructions and safety
when using the lift.
Item to be Checked
Make sure four (4) M10 x 30 bolts are torqued to:
62 Nꞏm (6.4 kgfꞏm, 46 lbfꞏft)
24
V
isual Check
23
All hardware and surrounding tow hitch / chassis rail surfaces have paint line
marks.
The Two (2) 7/16" x 4.5" special bolts are torqued properly.
N
O
T
E
Result
A. Place box containing the ball mount, hitch pin & clip under cargo
floorboard in the cargo storage compartment.
Muffler hangers are reinstalled properly.
The two (2) M12 x 120 bolts are torqued properly.
Ball mount box is placed under cargo floorboard in the cargo storage
compartment.
The spare tire is reinstalled and seated properly.
The driver side plastic panel is reinstalled properly.
www.hyundaiaccessories.com/admin_media_uploads/installationSheets/s8f67_ac700.pdf
403068-INS
Revision Date
09/01/2022 Page 9 of 9
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Hyundai 2023 Palisade Tow Hitch Harness User manual

Hyundai
Brand
Hyundai
Model
2023 Palisade Tow Hitch Harness
Type
User manual
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