Barbeques Galore KYQ-G41S-G Assembly And Operation Instructions Manual

Connoisseur Code: G4CNSM

ASSEMBLY AND OPERATION INSTRUCTIONS

Model: KYQ-G41S-G

Tools Required:

1x Phillips Head Screwdriver

1x Adjustable Spanner

FOR OUTDOOR USE ONLY- OPERATES ON LPG

Important！ Please read these instructions carefully before use.

Retain these instructions for future reference

Gas Consumption

USE ONLY THE GAS HOSE AND HOSE CONNECTOR PROVIDED!

If a replacement is necessary, please contact your store of purchase

The use of unauthorised parts can create unsafe conditions

Model

Number

of BBQ

Burners

Gas

Pressure

kPa

Gas Type

Main Burner

Side Burner

Total Gas

Consumption

MJ/h

Injector

Size

Gas

Consumption

(each)

Injector

Size

Gas

Consumption

KYQ-

G41S-G

4

2.75kPa

Propane

￠0.85mm

9.36MJ/h

￠0.85mm

9.36MJ/h

46.8MJ/h

SAFETY FIRST

Hazardous fire or explosion may result if instructions are ignored

It is the consumer’s responsibility to see that the barbeque is properly assembled, installed, and

maintained. Failure to follow instructions in this manual could result in bodily injury and/or

property damage.

FOR YOUR SAFETY IF YOU SMELL GAS:

1. Turn “OFF” gas supply at bottle.

2. Turn the control knobs to “OFF” position.

3. Open barbeque hood and cabinet doors

4. Extinguish all naked flames; do not operate any electrical appliances.

5. Ventilate the area.

6. Check for leaks as detailed in this manual.

If odour continues or you have a fire you cannot extinguish, call your fire department.

Do not call from near the LPG gas cylinder because your telephone is an electrical device and

could create a spark resulting in fire and or explosion.

PRECAUTIONS:

1. Leak test all connections after each cylinder refill.

2. Never check for leaks with a lit match or open flame.

3. Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or

any other appliance.

4. Any LP cylinder not connected for use with this appliance shall not be stored in the vicinity of

this or any other gas, electrical or motorised appliance.

5. WARNING: Whilst every effort has made in manufacture of your barbeque to remove any sharp

edges, nevertheless, you should handle all components with care to avoid accidental injury.

WARNING

1. THIS BARBEQUE MUST NOT BE USED INDOORS.

2. DO NOT OPERATE THIS APPLIANCE BEFORE READING THE INSTRUCTION

BOOKLET

3. DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE

4. DO NOT STORE CHEMICALS OR FLAMMABLE MATERIALS, OR SPRAY AEROSOLS

NEAR THIS APPLIANCE

5. DO NOT OPERATE THE APPLIANCE INDOORS

6. DO NOT OPERATE IN AN ENCLOSED AREA

7. DO NOT OPERATE THIS APPLIANCE BEFORE LEAK CHECKING HOSES AND GAS

CYLINDER CONNECTION

8. DO NOT MOVE THE APPLIANCE DURING USE.

9. ACCESSIBLE PARTS MAY BE VERY HOT. KEEP YOUNG CHILDREN AND THE INFIRM

AWAY.

10. ANY MODIFICATION OF THE APPLIANCE MAY BE DANGEROUS AND WILL VOID THE

WARRANTY.

11. TURN ALL GAS VALVES “OFF” INCLUDING THE GAS CYLINDER AFTER USE.

IMPORTANT:

READ ALL OPERATING INSTRUCTION BEFORE LIGHTING.

1. Do not perform any servicing on the barbeque yourself. This includes internal adjustment of the

regulator and gas valves. Servicing can only be carried out by authorised technicians.

2. When cylinder is replaced or reconnected, always check carefully for leaks as outlined later in this

manual.

3. Do not store chemicals or flammable materials near this appliance.

4. People with flammable clothing such as nylon etc. should keep well away from the barbeque

when it is operating.

5. Do not leave the barbeque unattended when it is in use.

6. Fat fires are the most common cause of problems in barbeques. They are caused by a build-up of

grease and/or scrap food in the grease tray and the inside of the barbeque frame. A fat fire can

be difficult to put out, and will be dangerous if it spreads to the gas hose. Keep your barbeque

clean to avoid this occurrence. Fat fire damage is not covered under warranty. In case of fat

fire, if safe to do so, turn the gas cylinder OFF. Do not try and extinguish with water. Call the fire

brigade.

7. Particular care must be taken when removing the grease tray. Hot fat can cause serious injury.

Let the barbeque cool completely before removing the grease tray.

8. Minimum clearances from combustible materials must be:

Sides 600mm; Rear 600mm; Above 1000mm

9. Never leave burners on high for more than 10 minutes unless actually cooking. If the burner

makes hissing sound when lit, it may be burning internally. Turn burner off, allow it to cool and try

again.

10. With the hood closed, main burners must be on “LOW” or “OFF” only to avoid possibly

dangerous overheating.

11. Do not allow any build-up of unburned gas.

12. Remove stickers from hood before use. Remove all packaging materials form the bbq before use

and dispose of thoughtfully.

ONLY USE THIS BARBEQUE OUTDOORS.

This barbeque must be only used in an above ground open air situation with natural ventilation,

without stagnant areas, where any gas leakage and products of combustion are rapidly dispersed by

wind and natural convection. Do not obstruct the flow of combustion air to the burner when the

barbeque is in use.

Any enclosure in which the appliance is used shall comply with one of the following :

 An enclosure with walls on all sides, but at least one permanent opening at ground level and no

overhead cover. SEE EXAMPLE 1.

 Within a partial enclosure that includes an overhead cover and no more than two walls. SEE

EXAMPLES 2 & 3.

 Within a partial enclosure that includes an overhead cover and more than two walls, the following

shall both apply:

i. at least 25% of the total wall area is completely open; and

ii. at least 30% of the remaining wall area is open and unrestricted. SEE EXAMPLES 4 & 5.

 In the case of balconies, at least 20% of the total of the side, back and front wall areas shall be

and remain open and unrestricted.

EXAMPLE 1 EXAMPLE 2

Gas Cylinder Safety

Before assembling your barbeque, you should ensure your barbeque is suited to the type of

gas which you are going to use.

This is a low pressure barbeque and must only be used with the hose and regulator supplied. Your

barbeque is designed for use with 4kg or 9Kg refillable propane cylinders.

The cylinder should be filled by a filled by a reputable gas supplier and visually inspected at each

filling.

Always keep cylinder in an upright position. Always close the cylinder valve when the barbeque is not

in use.

Do not subject the cylinder to excessive heat.

NEVER STORE YOUR GAS CYLINDER INDOORS.

If you store your barbecue indoors, ALWAYS disconnect the cylinder first and store it safely outside.

Cylinders must be stored out doors in a well ventilated area out

Hose and Regulator Safety

The regulator and hose assembly supplied with the barbeque are suitable for propane only.

The gas regulator adjusted to have an outlet pressure of 2.75kPA and is supplied for connection to

the LPG cylinder. Hose diameter 8mm

The pressure regulator and hose assembly supplied with the barbeque must be used. Replacement

pressure regulators and hose assemblies must be those specified by the barbeque manufacturer.

When connecting the hose and regulator assembly to the gas cylinder, take care to avoid

unnecessary twisting or kinking of the flexible hose.

After the assembly has been secured, turn on the gas cylinder and check for leaks by brushing a

soap and water solution over all connections.

Do not connect your barbecue to a gas cylinder exceeding

9kg capacity.

Never connect an unregulated gas cylinder to your

barbeque. Use only the hose and regulator supplied.

Never operate this barbeque without the correct regulator

OTHER IMPORTANT POINTS:

Strong winds and low temperatures can affect the heating and performance of your gas bbq, so

factor in these elements when positioning your barbeque outdoors for cooking.

Never use your gas barbeque in a garage, porch, shed, breezeway or any other enclosed area. Your

gas barbeque is to be used outdoors only, at least 60cm from the back and side, 100cm from

above for any combustible surface. Your gas barbeque should not be placed under any surface

that will burn. Do not obstruct the flow of ventilation air around the gas barbeque hood, firebox and

cart. This gas barbeque is not intended to be installed in or on recreational vehicles and/or boats.

WARNING INFORMATION

IMPORTANT:

You must adjust the main control knobs only to “LOW” or “OFF” when the hood is closed

Read the following instructions carefully and be sure your barbeque is properly installed, assembled and

maintained. Failure to follow these instructions may result in serious bodily injury and/or property damage.

If you have any questions concerning assembly or operation, consult your dealer or LPG Gas Company.

When used on the ground always place the appliance and cylinder on flat level ground.

NEVER light the BARBEQUE with the HOOD in the closed position.

NEVER light the SIDE BURNER with the lid in the closed position.

NEVER close the side burner lid while the side burner is lit or hot.

Storage of Appliance:

Storage of an appliance indoors is only permissible if the cylinder is disconnected and removed from the

appliance. When the appliance is not to be used for a period of time it should be protected from the

elements and stored in a dry dust free environment.

This barbeque is designed for use outdoors, away from any flammable materials. It is important that there

are no overhead obstructions It is important that the ventilation openings of the appliance are not

obstructed. The barbeque must be used on a level, stable, heat resistant surface. The appliance should be

protected from direct draughts and must be positioned or protected against direct penetration by any

trickling water (e.g. rain).

Parts sealed by the manufacturer must not be altered by the user. No modifications should be

made to any part of this barbeque and repairs and maintenance should only be carried out by an

authorised service technician.

Connecting to a Gas Cylinder:

Before connection, ensure that there is no debris caught in the head of the gas cylinder, regulator, burner

and burner ports. Spiders and insects can nest within and clog the burner/venturi tube at the orifice. A

clogged burner can lead to a fire beneath the appliance.

Clean burner holes if necessary with a heavy-duty pipe cleaner.

Disconnect the regulator from the cylinder when the barbeque is not in use. Do not disconnect the hose

at the barbeque. If the hose is replaced fit the new hose to the appliance using a spanner to tighten it

onto the connection thread. Check for leaks.

15

34

44

42

52

35

38

39

25

24

23

19

22

20

26

27

28

30

29

21

31

48

41

36

37

33

32

40

18

17

16

43

51

45

14

50

53

49

46

47

46 49

54

6

13

8

5

12

13

2

14

3

10

9

7

4

11

1

Part List: G4CNSM

Parts #

GLG CODE

GLG DESCRIPTION

Part qty per

bbq

Qty per part

Code

1

KYQ-G4SM-1

Complete hood without temperature gauge,

handle or buffers

1

6

KYQ-G4SM-6

Hood Glass

1

11

KYQ-G4SM-11

Temperature Gauge

1

12

KYQ-G4S00-3

Hood Handle

1

13

KYQ-G4S00-4

Protective pad-front

2

14

Protective pad-rear

2

15

KYQ-G4S00-6

Warming rack

1

16

KYQ-G4S00-7

Hotplate

1

17

KYQ-G4S00-8

Cooking Grill

1

18

KYQ-G4S00-9

Flame Tamer

2

1

19

KYQ-G4S00-10

Body Panel Assembly-Left

1

20

KYQ-G4S00-11

Body Panel Front

1

21

KYQ-G4S00-12

Body panel assembly-right

1

22

KYQ-G4S00-13

Body panel assembly-rear

1

23

KYQ-G4S00-14

Crossfire

3

1

24

KYQ-G4S00-15

Main Burner

4

1

25

Main Burner Support Bracket

4

1

26

KYQ-G4S00-17

Valve heat shield

1

27

KYQ-G4S00-18

Valve assembly

1

28

KYQ-G4S00-19

Control Panel Assembly

1

29

KYQ-G4S00-20

Control Knob Seat

5

1

30

KYQ-G4SM-30

Control Knob

5

1

31

KYQ-G4SM-31

Drip tray

1

32

KYQ-G4S00-23

Side Burner Igniter Wire

1

33

KYQ-G4S00-24

Side burner gas input pipe

1

34

KYQ-G4SM-34

Left Side Shelf Assembly

1

35

KYQ-G4S00-26

Right side table lid

1

36

KYQ-G4S00-27

Side burner trivet

1

37

KYQ-G4SM-37

Side burner build in board

1

38

Right side table assembly

1

39

KYQ-G4S00-30

Side burner nozzle & bracket

1

40

1

41

KYQ-G4S00-32

Side Burner assembly

1

42

KYQ-G4S00-33

Cylinder hook and nut

1

43

2

44

KYQ-G4SM-44

Trolley left side assembly

1

45

KYQ-G4S00-49

Castor support

2

1

46

KYQ-G4SM-46

Castor (without brake)

2

1

47

KYQ-G4SM-47

Castor (with brake)

2

1

48

KYQ-G4SM-48

front bracket panel

1

49

KYQ-G4S00-43

Door magnet

4

1

50

KYQ-G4SM-50

Door Assembly Left

1

51

KYQ-G4SM-51

Door Assembly Right

1

52

KYQ-G4SM-52

Trolley right side assembly

1

53

KYQ-G4S00-40

Trolley rear panel

1

54

KYQ-G4SM-54

Trolley bottom shelf

1

BPK

KYQ-G4SM-55

Bolt Pack

1

Hard Ware List: G4CNSM

ASSEMBLY INSTRUCTIONS

WARNING: Whilst every effort has made in manufacture of your barbeque to remove any sharp

edges, nevertheless, you should handle all components with care to avoid accidental injury.

Tools required: Standard Philips crosshead screwdriver and an adjustable spanner.

ASSEMBLY:

Please read all instructions thoroughly before proceeding. Find a large, clean area in which to

assemble your trolley barbeque. Please refer to the parts list and assembly diagram as

necessary. Assembly of the barbeque involves many large components, it is advisable to have

two people assemble the unit.

NOTICE: Make sure all the cardboard and plastic protection is removed before assembling!

Take care not to accidentally dispose of any parts with the packaging.

Ref

Description

Quantity

A

M4×10mm Screw

4

B

M6×12mm Screw

24

C

M6×20mm HEX Screw

4

D

￠6 Lock Washer

4

E

￠6 Flat Washer

4

# B M6×12mm x 4PCS

# 44

# 54

# 52

# B M6×12mm×4 PCS

STEP 1

STEP 2

# 48

# B M6×12mm×4 PCS

# B M6×12mm×6 PCS

# 53

# C HEX M6×20mm×4 PCS

# D ￠6 Lock Washer×4 PCS

# E ￠6 Flat Washer×4 PCS

# 45

STEP 3

STEP 4

STEP 5

STEP 6

# 47

# 46

# 47

# 50

# 51

# B M6×12mmx2 PCS

# 42

# 43

# A M4×10mm×2 PCS

# 40

# 38

STEP 7

STEP 8

STEP 9

# B M6×12mm×4 PCS

Loosen the prefitted screws (both side), keep 6mm gap, as shown.

6mm gap

STEP 10

STEP 11

Hang the side tables on the pre-fixed screws, then tighten the screws with a screwdriver

Remove the nut from the nozzle assembly, attach the nozzle assembly through the hole

in the bracket, and fix with the nut, as shown. Tighten firmly.

STEP 12

# 34

# 35

# A M4×10mm×2 PCS

# 36

# 41

STEP 13

STEP 14

Ref # 18

Make sure the burner is engaged

onto the nozzle!

Ignitor wire

Connecting to a portable LPG cylinder

Hang the LPG cylinder to the cylinder hook on the left side of the barbeque.

Before connecting the cylinder, inspect the hose fittings and rubber seals. If there is any sign of

splitting or wear. Have the parts or whole hose assembly replaced. Only use authorised genuine

parts.

Now take the hose and connect the regulator end to the gas cylinder, You won’t need a spanner

here. Just turn the fitting in an anticlockwise direction and hand tighten ad much as you can. This

should seal it sufficiently Ensure the gas cylinder is secure on the hook, and that it remains

upright at all times.

The hose is already factory fitted to the 5/8”- 18 UNF (3/8” SAE) male inlet on manifold left side of

barbeque.

DO NOT USE NAKED FLAME FOR

LOCATING GAS LEAKS. IF A LEAK

PERSISTS, CALL AN AUTHORISED

PERSON

# 31

# 16

# 15

# 17

LPG

Cylinder

(not

included)

STEP 15

TO CHECK FOR LEAKS:

Make 100 ml of leak detecting solution by mixing one part washing up liquid with 3 parts water.

Ensure all the barbeque control valves are “OFF”. Connect the regulator to the cylinder, ensure the

connections are secure then turn ON the gas.

Brush the soapy solution onto the hose and all joints. If bubbles appear you have a leak, which must be

rectified before use. Check all connections are properly tightened. Retest after fixing the fault. Turn “OFF”

at the gas at the cylinder after testing.

If leakage is detected and cannot be rectified. Do not attempt to use the barbeque, consult your store of

purchase.

Lighting Instructions for barbeque

1. Open the hood of the barbeque before attempting to light the main burners.

2. Turn all the control knobs clockwise to “OFF” position.

3. Connect the regulator to the gas bottle. Turn the gas supply “ON” at the gas cylinder. Check with

the use of soapy water as outlined above for any gas leakage between the bottle and the

regulator.

4. Push down the main burner control knob and keep pressing whilst turning anti-clockwise to the

“HI” position (a clicking sound is heard). This will light the main burner.

5. If the burner has not lit after retrying once, turn the control knob “OFF” (clockwise) wait 5 minutes

and repeat step 4.

6. If the burner does not light. Light the appliance with a match using the lighting hole in the side of

the appliance. Consult your store of purchase if necessary to service the ignition.

Warning: If the burner completely fails to ignite, turn the control knob “OFF” (clockwise) and also

turn the cylinder valve “OFF”. Wait five minutes before attempting to relight with ignition sequence.

7. Adjust the heat by turning the knob between the “HI” and “LOW” positions.

8. To turn the barbeque “OFF” turn the cylinder valve or regulator switch to the “OFF” position and

then turn the control knob on the appliance clockwise to the “OFF” position.

Lighting Instructions (Side burner)

1. Open the lid of the side burner.

2. Push down the side burner control knob and keep pressing whilst turning anti-clockwise to the

“HI” position (a clicking sound is heard), this will light the side burner. Observe if the burner has

lit. If not repeat this process.

3. If the burner has not lit after retrying once, wait 5 minutes and repeat step 2.

4. If the burner does not light. Light the appliance with a match using a long match or taper. Consult

your gas dealer to rectify the ignition.

Warning: If the burner fails to ignite, turn the control knob “OFF” (clockwise) and also turn the

cylinder valve “OFF”. Wait five minutes before attempting to relight with ignition sequence.

5. Adjust the heat by turning the knob between the “HI” & “LOW” positions.

6. To turn the side burner “OFF”, turn the control knob clockwise to the “OFF” position.

BEFORE USE CHECK FOR LEAKS

Never check for leaks with a naked flame, always use a soapy water solution

OFF

LOW

HI

OFF

HI

LOW

OFF

HI

LOW

HIGH LOW

If you wish to turn the complete barbeque ”OFF” turn the cylinder valve to the “OFF” position and

then turn the control knob on the appliance clockwise to the “OFF” position.

Before cooking for the first time, operate the barbeque for about 15 minutes with the lid closed and

the gas turned on “LOW”. This will “cure” the internal parts and dissipate odour from the painted

finish.

Clean your barbeque before first use, and after each use. DO NOT use abrasive or flammable

cleaners, as it will damage the parts of the product and may start a fire. Clean with warm soapy water.

WARNING: Accessible parts may be very hot. Keep young children and the infirm away from the hot

appliance at all times (even while cooling down!). It is recommended that protective gloves (e.g. oven

gloves) be used when handling particularly hot components.

CONTROLLING THE FLAMES

The knobs have three basic positions “OFF”, “LOW” & “HI”. You can achieve any flame height

between “LOW” and “HI” by rotating the knob between these two positions.

CLEANING, CARE & MAINTENANCE:

CAUTION: All cleaning and maintenance should be carried out when the barbeque is cool and with the

gas supply turned “OFF” at the gas cylinder.

WARNING: Whilst every effort has made in manufacture of your barbeque to remove any sharp

edges, nevertheless, you should handle all components with care to avoid accidental injury.

CLEANING

“Burning off” the barbeque after every use (for approx 10 to 15 minutes) will keep excessive food residue

to a minimum. Do this with the hood open and all burners on “HI”.

OUTSIDE SURFACES

Use mild detergent or baking soda and hot water solution. Non-abrasive scouring powder can be used on

stubborn stains, then rinse with water. 3M stainless steel cleaner and polish is excellent for cleaning and

protecting any external stainless steel finishes – follow the directions on the can.

INTERIOR OF BARBEQUE FIREBOX

Remove residue using brush, scraper and/or cleaning pad then wash with a soapy water solution. Rinse

with water and allow to dry. If the inside surface of the barbeque hood has the appearance of peeling

paint, that will be baked on grease build-up that has turned to carbon and is flaking off. Clean thoroughly

with strong hot soapy water solution. Rinse with water and allow to completely dry. NEVER USE OVEN

CLEANER. BAR-B-CHEF BBQ Cleaning Spray & BAR-B-CHEF HD BBQ Cleaner are non-caustic and are

suitable for use on vitreous enamel surfaces but WILL DAMAGE PAINTED SURFACES.

COOKING GRILL & HOTPLATE

Use a mild soapy water solution. Non-abrasive scouring power can be used on stubborn stains then rinse

with water.

CLEANING THE BURNER ASSEMBLY

Turn the gas “OFF” at the control knob and disconnect the cylinder.

42

31

11 9

678

10

5

Remove cooking grill and hotplate.

Clean the burner with a soft brush or blow clean with compressed air and wipe with a cloth.

Clean any clogged ports with a pipe cleaner or stiff wire (such as an opened paper clip).

Inspect burner for any damage (cracks or holes). If damage is found, replace with a new burner. Reinstall

the burner, check to ensure that the gas valve orifices are correctly positioned and secured inside the

burner inlet (venturi).

SERVICING

Your gas barbeque should be serviced annually by a competent registered person.

For any queries or assistance call your store of purchase.

TROUBLE SHOOTING

PROBLEM

POSSIBLE CAUSE

SOLUTION

Burners will not light using

the ignition system

1.LP gas cylinder is empty

2.faulty regulator

3.obstructions in burner

4.obstructions in gas jets or gas hose

5. electrode wire loose or disconnected

on electrode or ignition unit

6.electrode or wire is damaged faulty

pushbutton igniter

1.replace with full cylinder

2.have regulator checked or

replace

3.clean burner

4.clean jets and gas hose

5.reconnect wire

6.change electrode and wire

change igniter

Burner will not light with a

match

1.LG gas cylinder is empty

2.Faulty regulator

3.Obstructions in burner

4.Obstructions in gas jets or gas hose

1.Replace with full cylinder

2.Have regulator checked or

replace

3.Clean burner

4.Clean jets and gas hose

Low flame or flashback (fire

in burner tube-a hissing or

roaring noise may be heard)

1.LP gas cylinder too small

2.Obstructions in burner

3.Obstructions in gas jets or gas hose

4.Windy conditions

1.Use larger cylinder

2.Clean burner

3.Clean jets and gas hose

4.Use BBQ in a more

sheltered position

Optional rotisserie

Motor kit

Ref #

Description

Qty

1

Motor

1

2

Motor mounting bracket

1

3

Rotisserie bracket

1

4

M6 nut

4

5

M6X12 screw

4

Rotisserie shaft kit

Ref #

Description

Qty

6

Meat prong (including locking screw)

2

7

Locating ring (including locking screw)

1

8

Rolling ring

1

9

Rotisserie shaft tail

1

10

Handle

1

11

Rotisserie shaft

1

4

3

5

2

1

611 8

710

9

6

How to maintain your BBQ:

1 Wipe over the stainless steel surface with rust resistant oil or 3N Stainless Steel

Cleaner & Polish when you store the barbeque or after use.

2.Fit a rainproof cover over the BBQ when it is not in use. Use a vented cover,

and/or add a couple of sponges under the cover to promote ventilation between the

cover and the bbq.

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Barbeques Galore KYQ-G41S-G Assembly And Operation Instructions Manual

Barbeques Galore KYQ-G41S-G Assembly And Operation Instructions Manual

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