ESAB Dana Retrofit Kit Digipulse Dual Wire Feeder Troubleshooting instruction

DANA RETROFIT KIT

P/N—0558001518

Digipulse Dual Wire Feeder

F-15-608

March, 2000

Instructions for

INSTALLATION

TO PREVENT ACCIDENTAL ELECTRIC SHOCK, BE SURE CONTROL CABLE IS DISCONNECTED

FROM POWER SOURCE OR INTERFACE BOX BEFORE WORKING INSIDE THE WIRE FEEDER.

1. REMOVE COVER

2. REMOVE SCREW ON UPPER RIGHT HAND OF MPU BD

3. MOUNT NEW PCB 0558001443 WITH P1 AT THE TOP

4. USING THE METAL SPACER FIRST, THE NEW PCB AND THEN SECURE IT WITH THE

PROVIDED 1” SCREW

NOTE: USE THE PROVIDED NYLON STANDOFF IF THE FEEDER HAS THE OLD STYLE NY-

LON STANDOFF WITH THREADS

5. PLUG 4 PIN HEADER INTO P1 OF PCB

6. CONNECT RED WIRE OF P1-1 TO T1-8 OF EXISTING TERMINAL STRIP

7. CONNECT YELLOW WIRE OF P1-4 TO T1-9 OF EXISTING TERMINAL STRIP

8. INSERT WHITE WIRE OF P1-2 TO P10-22 OF THE MPU BOARD

9. INSERT BROWN WIRE OF P1-3 TO P10-26 OF THE MPU BOARD MAKE SURE THAT SW2-3

ON THE MPU BOARD IS SET TO THE OPEN POSITION TIE WRAP AS NEEDED

10. LOOSEN WIRE STRAIN RELIEF IN THE REAR OF THE FEEDER

11. ROUTE 5 PIN HEADER END OF THE PLC CABLE THROUGH TO BOTTOM OF

0558001443 PCB AND CONNECT TO P2 LEAVE APPROX. 8” OUT OF REAR.

12. CONNECT GRAY WIRE OF P2-5 UNDER SCREW OF THE MOUNTING BRACKET FOR

THE BRAKE RESISTOR LOCATED AT THE TOP OF THE REAR ASSEMBLY

13. TIGHTEN STRAIN RELIEF AND REPLACE COVER

(See back page for a photo-guide corresponding to the above steps 1-13.)

(Spacer Between Board

and screw)