Danfoss VM-GIB actuator Installation guide

Type
Installation guide
Installation Guide
VM-GIB High Torque Actuator (Non-Spring Return)
3-point  oating (193B1790) / Modulating (193B1791)
VICPA222
VICPA222
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VM-GIB High Torque Actuator
Code No. Description
193B1790 VM-GIB131.1U, 3-point  oating input signal
193B1791 VM-GIB161.1U, Modulating
Code No. Description
193B1792 Required Mounting Kit
Technical Data
Power 24 Vac ±20%, 50/60 Hz
Power consumption 8 VA (running)
1.1 VA (holding proportional)
Input signal 1) 3-point  oating
2) Modulating
a) 0-10 VDC, 100k
b) 4-20 mA, 500k
Max. angular rotation 95°
Rotation speed 150 sec @ 50 Hz
125 sec @ 60 Hz
Equipment rating Class 2 per UL/CSA
Torque 310 in. lb (35 Nm)
Housing NEMA 2 (IP40)
Ambient temperature -25° to 130°F
(-32° to 55°C)
Ambient humidity up to 95% RH non condensing
Dimensions, HxWxD 11.8” x 3.9” x 2.7”
(30.0 x 10.0 x 6.8 cm)
b
m
l
k
j
i
g
h
a
e
d
c
f
a. Actuator h. M8 x 2.5”, threaded rod, Qnty 2
b. Shaft adapter locking clip i. M8 nut, Qnty 4
c. Self-centering shaft adapter j. M8 x ½” threaded bolt, Qnty 2
d. Position indicator adapter k. M8 coupler, Qnty 2
e. Position indicator l. ⁄” x 1” Carraige bolt, Qnty 1
f. Mounting plate m. ⁄” nut, Qnty 2
g. Stem extender
Warning
Prior to installation review the
installation instructions. Failure to
review the instructions could result
in personal injury or damaged
equipment.
Required Tools:
10mm (”) open end wrench
• Adjustable wrench
• Adjustable pliers
• Allen key
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ACTUATOR ROTATION
Factory setting for rotation is clockwise.
1. Determine and verify the rotation of the mixing
valve. (The  at portion at the end of the shaft of the
valve is an indicator re ecting the location of the inter-
nals of the valve.)
Acceptable installation orientation for VM-GIB
actuator.
2. Depending on the piping arrangement and require-
ments, rotate the valve to a fully clockwise or counter-
clockwise position.
3. If the valve rotates clockwise-to-open or coun-
terclockwise-to-open, the actuator will require proper
alignment.
4. Remove the Shaft adapter locking pin from the
actuator and position the Shaft adapter onto the align-
ment mark on the actuator. Depending on the rotation
to open, position the Self centering shaft adapter.
a. Clockwise-to-open
Place the shaft adapter right next to the alignment
mark keeping the mark visible.
b. Counterclockwise-to-open
Place the shaft adapter right next to the alignment
mark keeping the mark visible
Indicator
Shaft Adapter
Alignment Mark
Push
5. Once the Shaft adapter is positioned, reinsert the
Shaft adapter locking pin.
ORIENTATION
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MECHANICAL RANGE ADJUSTMENT
6. Insert the stem extender to the valve and tighten
the extender with an Allen key.
7. Loosely pre-assemble the nuts for the M8 x 2.5”
bolts through the Mounting Plate.
8. Align the bolts to the face plate holes on the valve
body and tighten the bolts.
9. Tighten the nuts to the Mounting Plate.
9b. For 5” and 6” valve bodies use the M8 coupler and
bolt (j & k) in the assembly of the Mounting Plate.
MOUNTING OF ACTUATOR
10. Loosely assembly the 3/16” bolt to the mounting
plate.
11. Slide the actuator onto the shaft and at the same
time insert the 3/16” bolt head into the bottom slot of
the actuator.
12. Tighten the Shaft adapter onto the extender with
a 10mm or 13/32” socket and then tighten the 3/16”
nut. As the shaft and nut is tightened make sure the
actuator stays parallel to the faceplate of the mixing
valve.
Final Assembly
MANUAL OVERRIDE
To rotate the actuator without power present, perform
the following steps:
1) Hold down the PUSH
button.
2) With an adjustable
wrench grasp either the
stem extender or self-
center shaft adapter to
manually rotate the valve.
3) Release the PUSH
button.
Note: If there is no load, the actuator will hold the
new position. If load conditions exist, the actuator will
rotate.
Once power is restored, the actuator returns to auto-
matic control.
The angular rotation is adjustable between 0° and
90° at 5° intervals. With no power to the actuator, the
adjustment of rotation is done by:
1) Remove the actuator
from the valve.
2) Remove the shaft locking
clip and adapter from the
actuator.
3) Return the actuator gear
train to the “0” position by
following the clockwise or
counterclockwise shaft rotation steps below.
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MECHANICAL RANGE ADJUSTMENT, cont’d
Clockwise-to-open
a. Insert the shaft adapter to the right as close as
possible to the raised stop.
b. Hold down the PUSH button and rotate the shaft
adapter to the left until it stops.
c. Release the PUSH button
d. If the shaft adapter is not resting against the
left raised stop, remove the adapter and insert it
against the left stop.
e. Place the position indicator to “0” on the outside
scale.
Counterclockwise-to-open
a. Insert the shaft adapter to the left as close as pos-
sible to the raised stop.
b. Hold down the PUSH button and rotate the shaft
adapter to the right until it stops
c. Release the PUSH button.
d. If the shaft adapter is not resting against the right
raised stop, remove the adapter and insert it
against the right stop.
e. Place the position indicator to “0” on the inside
scale.
4. Determine the angle of rotation for the valve’s rota-
tion. Subtract the angle of rotation from 9.
5. Remove the shaft adapter and insert it with the posi-
tion indicator pointing to mark on the scale calculated
in the previous step
6. Attach the clip.
7. Manually rotate the valve stem to its ‘0’ position
8. Return the actuator to the stem extender and
tighten the shaft adapter to the extender.
WIRING
All wiring must conform to NEC and local codes
and regulations
Use earth ground isolating step down Class 2
transformers. Do not use auto transformers.
M
6 7
1
GRND
P1 P2 P3
0% 100%
1000
M
8 9
1
2
3-position Control
Modulating Control
Wiring Designations
Function Terminal Color
1 Supply 24VAC G RED
2Neutral G0BLACK
6Clockwise signal Y1 VIOLET
7 Counter-clock singal Y2 ORANGE
80-10VDC input Y GRAY
9
Output (0-10VDC) position
indication
UPINK
GND Ground GRN/YLLW
P1
Feedback potentiometer,
0-100% P
1
-P
2
aWHT/RED
P2
Feedback potentiometer,
common
bWHT/BLUE
P3
Feedback potentiometer,
0-100% P
2
-P
3
cWHT/PINK
The maximum rating for a Class 2 step-down
transformer is 100VA. It is recommended that
no more than 10 actuators are powered by one
100VA transformer.
CAUTION
Do not parallel wire GIB actuators with any other type
of actuator.
Direction of Actuator Rotation
If the actuator turns counterclockwise to open, reverse
the 6 & 7 wires at the controller
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DIMENSIONS
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Danfoss VM-GIB actuator Installation guide

Type
Installation guide

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