RuggedBackbone™RX1510
v2.4 Installation Guide
February 8, 2013
www.RuggedCom.com
RuggedBackbone™ RX1510
Installation Guide
ii
Copyright © 2013 RuggedCom Inc.
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Disclaimer Of Liability
RuggedCom has verified the contents of this manual against the hardware and/or software described. However, deviations between the
product and the documentation may exist.
RuggedCom shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing,
performance, or use of this material.
The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions. We
appreciate any suggested improvements. We reserve the right to make technical improvements without notice.
Registered Trademarks
RuggedServer™, RuggedWireless™, RuggedCom Discovery Protocol (RCDP)™, RuggedExplorer™, Enhanced Rapid Spanning Tree
Protocol (eRSTP)™, ROX™, Rugged Operating System On Linux™, RuggedBackbone™, CrossBow™ and eLAN™ are trademarks of
RuggedCom Inc. Rugged Operating System (ROS)® and RuggedSwitch® are registered trademarks of RuggedCom Inc.
Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the
owner.
Contacting RuggedCom
Corporate Headquarters US Headquarters Europe Headquarters
RuggedCom Inc.
300 Applewood Crescent
Concord, Ontario
Canada, L4K 5C7
Toll-free: 1 888 264 0006
Tel: +1 905 856 5288
Fax: +1 905 856 1995
RuggedCom
1930 Harrison St., Suite 209
Hollywood, Florida
USA, 33020
Toll-free: 1 888 264 0006
Tel: +1 954 922 7938 ext. 103
Fax: +1 954 922 7984
RuggedCom
Unit 41, Aztec Centre,
Aztec West, Almondsbury, Bristol
United Kingdom, BS32 4TD
Tel: +44 1454 203 404
Fax: +44 1454 203 403
E-mail: [email protected]
Web: www.RuggedCom.com
RuggedBackbone™ RX1510
Installation Guide
RuggedBackbone™RX1510
iii
Table of Contents
FCC Statement And Cautions ............................................................................. v
Chapter 1
Product Overview ................................................................................................ 1
1.1 Functional Overview ..................................................................................................................... 1
1.2 Feature Highlights ........................................................................................................................ 1
Chapter 2
RuggedBackbone™ Modules .............................................................................. 5
2.1 Installing a Module ....................................................................................................................... 5
2.2 Front Panel .................................................................................................................................. 6
2.2.1 Module Status LEDs .......................................................................................................... 7
2.3 Line Modules (LM) ....................................................................................................................... 7
2.3.1 Ethernet - Copper ............................................................................................................. 7
2.3.2 Ethernet - Fiber ................................................................................................................. 8
2.3.3 SFP Modular ..................................................................................................................... 9
2.3.4 WAN ................................................................................................................................. 9
2.3.5 Serial .............................................................................................................................. 10
2.3.6 Cellular Modem ............................................................................................................... 10
2.3.7 DDS - Digital Data Services ............................................................................................. 10
2.3.8 RuggedAPE™ (Appplication Processing Engine) ............................................................... 11
2.4 Power Supply ............................................................................................................................ 11
Chapter 3
Installation .......................................................................................................... 13
3.1 Mounting .................................................................................................................................... 13
3.1.1 RX1510Dimensions ......................................................................................................... 15
3.2 Power Supply Wiring and Grounding ........................................................................................... 17
3.2.1 Connectors for HI and HIP Power Modules ....................................................................... 17
3.2.2 Connectors for 24, 24P, 48, and 48P Power Modules ......................................................... 18
3.2.3 Chassis Ground Connection ............................................................................................. 18
3.2.4 AC Power Supply Wiring ................................................................................................. 19
3.2.5 DC Power Supply Wiring Examples .................................................................................. 19
3.2.6 AC and DC Power Supply Wiring Example ....................................................................... 20
3.3 Critical Alarm Wiring ................................................................................................................... 20
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3.4 Serial Console Port .................................................................................................................... 21
3.5 WAN Ports: RJ45 ....................................................................................................................... 22
3.6 WAN Ports: BNC ........................................................................................................................ 22
3.7 Copper Ethernet Ports ................................................................................................................ 22
3.7.1 RJ45 Twisted-Pair Copper Ports ....................................................................................... 23
3.7.2 M12 Twisted Pair Copper Ports ........................................................................................ 23
3.7.3 Gigabit Ethernet 1000Base-TX Cabling Recommendations ................................................. 24
3.7.4 Transient Suppression ..................................................................................................... 25
3.8 Serial Ports: RJ45 ...................................................................................................................... 25
3.9 DDS Ports: RJ45 ....................................................................................................................... 26
3.10 DDS Rx and Tx LED Indications ............................................................................................... 26
3.11 SFP Optics – Installation, removal, and precautions .................................................................... 27
3.11.1 Module Insertion – SFP .................................................................................................. 27
3.11.2 SFP Module Removal .................................................................................................... 28
3.12 Fiber Ethernet Ports ................................................................................................................. 29
3.13 Cellular Modems ...................................................................................................................... 30
3.13.1 GSM, EDGE, HSPA+ Cellular Modem Card .................................................................... 31
3.13.2 Installing SIM Cards for GSM, EDGE, HSPA+ Cellular Modems ........................................ 32
Chapter 4
Technical Specifications ..................................................................................... 33
4.1 Power Supply Specifications ....................................................................................................... 33
4.2 Critical Alarm Relay Specifications .............................................................................................. 33
4.3 Copper Ethernet Port Specifications ............................................................................................ 34
4.4 Fiber Ethernet Port Specifications ............................................................................................... 34
4.4.1 Fast Ethernet (100Mbps) Optical Specifications ................................................................. 34
4.4.2 Gigabit Ethernet (1Gbps) Optical Specifications ................................................................. 35
4.5 Operating Environment ............................................................................................................... 36
4.6 RuggedAPE™ Specifications ...................................................................................................... 36
4.7 Mechanical Specifications ........................................................................................................... 37
Chapter 5
EMI And Environmental Type Tests .................................................................. 39
Chapter 6
Agency Approvals .............................................................................................. 43
Chapter 7
Warranty ............................................................................................................. 45
RuggedBackbone™ RX1510
Installation Guide
FCC Statement And Cautions
v
FCC Statement And Cautions
Federal Communications Commission Radio Frequency Interference Statement
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part
15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate
radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause
harmful interference in which case the user will be required to correct the interference at his own expense.
CAUTION!
This product contains a LASER system and is classified as a CLASS 1 LASER PRODUCT. Use of
controls or adjustments or performance of procedures other than those specified herein may result in
hazardous radiation exposure.
CAUTION!
This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall
render all warranties null and void.
Changes or modifications not expressly approved by RuggedCom Inc. could invalidate specifications,
test results, and agency approvals, and void the user’s authority to operate the equipment.
Should this device require service, refer to Chapter 7, Warranty in this guide.
CAUTION!
This product should be installed in a restricted access location where access can only be gained by
service personnel or users who have been instructed about the reasons for the restrictions applied to
the location and about any precautions that shall be taken; and access is through the use of a tool or
lock and key, or other means of security, and is controlled by the authority responsible for the location.
FCC Statement And Cautions
RuggedBackbone™ RX1510
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vi
RuggedBackbone™ RX1510
Installation Guide
Chapter 1
Product Overview
Functional Overview 1
Product Overview
Section 1.1
Functional Overview
The RuggedBackbone™ RX1510 is a cost-efficient, rugged layer 3 switch and router. The RX1510’s modular
and field replaceable platform allows you to select WAN, serial, and Ethernet options, making it ideally suited for
electric power utilities, the industrial plant floor, and traffic control systems. The appliance’s compact form factor
makes it ideal for pole mount applications or installation in restricted spaces.
The RX1510 is designed to the RuggedRated™ specification, providing a high level of immunity to
electromagnetic interference (EMI) and heavy electrical surges typical of the harsh environments found in many
industrial applications. An operating temperature range of -40°C to +85°C (-40°F to +185°F) allows the RX1510 to
be placed in almost any location.
Section 1.2
Feature Highlights
Cyber Security Features
• Multi-level passwords
• SSH/SSL encryption
• Enable/disable ports, MAC-based port security
• Port-based network access control (802.1x)
• VLAN (802.1Q) to segregate and secure network traffic
• RADIUS centralized password management
• SNMPv3 encrypted authentication and access security
RuggedRated™ for Reliability in Harsh Environments
• Immunity to EMI and high voltage electrical transients:
○ Zero-Packet-Loss Technology
○ Meets IEEE 1613 (electric utility substations)
○ Exceeds IEC 61850-3 (electric utility substations)
○ Exceeds IEC 61800-3 (variable speed drive systems)
○ Exceeds IEC 61000-6-2 (generic industrial environment)
• -40°C to +85°C operating temperature (no fans)
• Optional conformal coated printed circuit boards
• Failsafe Output Relay: For critical failure or error alarming
Chapter 1
Product Overview
RuggedBackbone™ RX1510
Installation Guide
2 Feature Highlights
Physical Ports
• Field replaceable line modules
• Up to 24 ports 100FX
• Up to 24 ports 10/100TX
• Up to 8 ports Gigabit Ethernet
WAN Port Options
• Up to 4 T1/E1 ports via RJ45 connectors (channelized/unchannelized)
• Up to 2 E1 ports via BNC connectors (channelized/unchannelized)
• Cellular/DDS
Serial Ports
• Fully compliant EIA/TIA RS485, RS422, RS232 serial ports (software selectable) with RJ45 connectors
• Raw socket mode support allows conversion of any serial protocol
Protocols
•
WAN
○ Frame Relay RFC 1490 or RFC 1294
○ PPP RFC 1661, 1332, 1321, 1334, PAP, CHAP Authentication
○ Multilink PPP RFC 1990
○ GOOSE messaging support
•
IP
○ Routing: OSPF, BGP, RIPv1, RIPv2
○ VRRP Agent
○ Traffic control, NTP Server, IP Multicast Routing
○ DHCP Agent (Option 82 Capable)
Frame Relay Support
• ISO and ITU compliant, network certified.
• ANSI T1.617 Annex D, Q.933 or LMI Local Signaling
Management Tools
• Web-based, SSH, CLI management interfaces
• SNMP v1, v2, and v3
• Remote Syslog
• Rich set of diagnostics with logging and alarms
• Loopback diagnostic tests
• Raw and interpreted real-time line traces
Universal Power Supply Options
• Dual redundant, modular, hot-swappable power supplies
• Fully integrated power supplies (no external adaptors)
• Input voltage ranges: 10-36VDC, 36-72VDC, 88-300VDC, 85-264VAC
RuggedBackbone™ RX1510
Installation Guide
Chapter 1
Product Overview
Feature Highlights 3
• TUV/UL 60950 safety approved to 85°C
Warranty
• 5 Year Warranty
Chapter 1
Product Overview
RuggedBackbone™ RX1510
Installation Guide
4 Feature Highlights
RuggedBackbone™ RX1510
Installation Guide
Chapter 2
RuggedBackbone™ Modules
Installing a Module 5
RuggedBackbone™ Modules
The RX1510 chassis provides six module slots. Each slot accommodates a particular type of RuggedCom
module. Figure 1, “Chassis Slot Assignment” shows the module slots on the RX1510.
Figure 1: Chassis Slot Assignment
The RX1510 chassis supports the following modules:
Parameter Description
LM1 through LM4 The RX1510 chassis supports up to four line module (LM) cards. For more information on line
modules, see Section 2.3, “Line Modules (LM)”.
All modules are built to the RuggedRated™ specifications of the RuggedBackbone™ RX1510. Each module type
is described in the following sections.
Section 2.1
Installing a Module
To install a module into the RuggedBackbone™ chassis, align the module guide ribs with the channels on
the chassis. Push the module in as far as it will go, being sure to push through the resistance provided by the
grounding springs. When properly seated, the module flange will rest on the main chassis frame. Tighten the
thumbscrews using finger strength only.
Chapter 2
RuggedBackbone™ Modules
RuggedBackbone™ RX1510
Installation Guide
6 Front Panel
NOTE
Serial line modules are hot-swappable, meaning they can be removed and installed while the device is
running.
When installing a serial line module while the device is running, make sure internal VLANs are
enabled. For more information about configuring VLANs, refer to the ROX User Guide for the RX1510.
Section 2.2
Front Panel
The RX1510 Front Panel is equipped with an RS232 serial console port for initial management functions, and a
locally connected 10/100Base-T Ethernet port for system management out of band from the switch fabric.
Figure 2: Front View
Other Front Panel features include:
• Utility USB port
• Line module indicator LEDs
• Alarm Indicator LED, which indicates system alarm status.
• Lamp Test / Alarm Cutoff (LT/ACO) button
• Removable 1GB Compact Flash (CF) card, which contains active and fallback installations of the ROX
operating system, along with the configuration database and other system data
• Chassis ground connection
For more information on connecting to the ports on the front panel, see the following topics:
• Serial Console: Section 3.4, “Serial Console Port”
• Management Ethernet Interface: Section 3.7, “Copper Ethernet Ports”
RuggedBackbone™ RX1510
Installation Guide
Chapter 2
RuggedBackbone™ Modules
Module Status LEDs 7
• Critical Alarm (Failsafe) Relay Interface: Section 3.3, “Critical Alarm Wiring”
Section 2.2.1
Module Status LEDs
The front panel module status LEDs provide the following information:
Table 1: Module Status LED Indications
LED Purpose Description
LM 1 through 4 Indicates the line module status. Green = OK
Orange = Warning alert
Red = Configuration error
Section 2.3
Line Modules (LM)
The RuggedBackbone™ RX1510 supports four line modules in slots LM1 through LM4. Several types of line
modules may be ordered, depending on the type, speed and number of Ethernet ports required.
The following illustrations show the typical port configurations and connectors available for RX1510 line modules.
For complete information on the available line modules, refer to the RuggedBackbone™ RX1510 data sheet.
NOTE
Only one T1/E1 module may be used per router.
Section 2.3.1
Ethernet - Copper
Figure 3: CG01: 2 × 10/100/1000TX RJ45 Figure 4: CG03: 2 x 8-Pin 10/100/1000TX M12
Figure 5: 6TX01: 6 × 10/100TX RJ45
Figure 6: 4TX03: 4 x 8-Pin 10/100TX M12
Chapter 2
RuggedBackbone™ Modules
RuggedBackbone™ RX1510
Installation Guide
8 Ethernet - Fiber
Figure 7: 4TX04: 4 x 4-Pin 10/100TX M12
Section 2.3.2
Ethernet - Fiber
Figure 8: FX**/FG**: 2 × 100FX/1000SX/1000LX LC Figure 9: 4FX**: 4 × 100FC LC
Figure 10: FX03: 2 × 100 FX MTRJ
Figure 11: 4FX03: 4 × 100FX MTRJ
Figure 12: FX**: 2 × 100FX SC
Figure 13: FX**: 2 × 100FX ST
Figure 14: FL01: 3 × 10FL/100SX
RuggedBackbone™ RX1510
Installation Guide
Chapter 2
RuggedBackbone™ Modules
SFP Modular 9
Section 2.3.3
SFP Modular
Figure 15: FG5*: 2 × 1000LX/1000SX SFP Figure 16: FX5*: 4 × 100FX/100LX/100SX SFP
Figure 17: 6FX50: 6 × 100FX SFP
Section 2.3.4
WAN
Figure 18: TC1: 1 × T1/E1 RJ45 Figure 19: E01: 1 × E1 BNC
Figure 20: TC2: 2 × T1/E1 RJ45
Figure 21: E02: 2 × E1 BNC
Figure 22: TC4: 4 × T1/E1 RJ45
NOTE
The TC1, TC2 and TC4 WAN modules comply with Part 68 of the FCC rules and requirements
adopted by ACTA. The product identifier is provided on a label on top of the modules. If requested, this
information must be provided to the telephone company.
Chapter 2
RuggedBackbone™ Modules
RuggedBackbone™ RX1510
Installation Guide
10 Serial
The TC1, TC2 and TC4 WAN modules meet the Industry Canada's CS-03 Part II, Issue 9 technical
specifications. The industry Canada registration number and model number is provided on a label on
top of the modules.
The WAN modules TC1, TC2 and TC4 use only RJ48C connectors.
The modules have no user serviceable parts and equipment must only be repaired by authorized
RuggedCom personnel only.
Section 2.3.5
Serial
Figure 23: S01: 6 × Serial RJ45
Section 2.3.6
Cellular Modem
Figure 24: W11, W21 Cellular Modem Figure 25: W12, W22, W32 Cellular Modem
Section 2.3.7
DDS - Digital Data Services
Figure 26: D02: 1 × DDS RJ45
RuggedBackbone™ RX1510
Installation Guide
Chapter 2
RuggedBackbone™ Modules
RuggedAPE™ (Appplication Processing Engine) 11
Section 2.3.8
RuggedAPE™ (Appplication Processing Engine)
Figure 27: RuggedAPE™ Module
NOTE
For more information about the RuggedAPE module, including installation and setup instructions, refer
to the APE Installation and User Guide.
Section 2.4
Power Supply
The RX1510 may be equipped with one or two power modules. The use of two power modules is recommended
to provide redundancy and load balancing.
A single power module is capable of delivering a maximum of 42W, and accepts either AC or DC power at its
input.
Power modules may be ordered with a screw terminal block or with a pluggable terminal block. The screw
terminal block features a safety cover which must be removed to make wiring connections, and must be replaced
after wiring is complete.
Power modules may be ordered as separate components. Refer to the RX1510 data sheet for complete ordering
details.
PM
I
O
Figure 28: Screw terminal block power module: terminal cover in place (HI module shown)
PM
I
O
Figure 29: Screw terminal block power module: terminal cover removed (HI module shown)
Chapter 2
RuggedBackbone™ Modules
RuggedBackbone™ RX1510
Installation Guide
12 Power Supply
Figure 30: Pluggable terminal block power module (HIP module shown)
RuggedBackbone™ RX1510
Installation Guide
Chapter 3
Installation
Mounting 13
Installation
Section 3.1
Mounting
The RuggedBackbone™ RX1510 features optional mounting brackets for panel and DIN rail mounting. The
optional brackets attach to both sides of the appliance at the rear of the chassis. For panel mounting, the
mounting bracket provides four mounting holes. For DIN rail mounting, the DIN adaptor mounts to a standard 1"
DIN rail and is secured with a lock screw on each adaptor.
To attach the mounting brackets, align the brackets with the threaded holes on the sides of the appliance. Secure
the mounting brackets to the appliance with the screws included in the mounting bracket kit.
Figure 31: Installing Mounting Brackets
Chapter 3
Installation
RuggedBackbone™ RX1510
Installation Guide
14 Mounting
Figure 32: DIN Rail Mounting: Front View
Figure 33: DIN Rail Mounting: Side View
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