TABLE OF CONTENTS
vi X5 Rev.1
4.7.4 RD-MS Manipulator ................................................................... 107
4.8 Installation of Additional Module ........................................................... 111
4.8.1 First Manipulator ....................................................................... 115
4.8.2 Second, Third, Forth Manipulators .......................................... 116
4.9 Mounting End Effector to Slider ............................................................ 118
4.10 Block Diagrams (Wiring Diagrams) ....................................................... 119
4.10.1 Single Module Type ................................................................... 119
4.10.2 RG, RD Type .............................................................................. 120
4.10.3 YZ Type ...................................................................................... 121
4.10.4 RP Type ..................................................................................... 122
4.10.5 RU Type ..................................................................................... 123
4.10.6 Examples for Additional Modules .............................................. 124
4.10.7 Connector Label ........................................................................ 128
4.11 Connector Pin Assignments ................................................................... 129
4.12 Cable Connection .................................................................................. 138
4.13 Calibration .............................................................................................. 140
4.14 Adjusting Cable Support Length ............................................................ 144
4.15 Reversing Connector Box ...................................................................... 147
4.15.1 RG, RP, RU Manipulators .......................................................... 147
4.15.2 Single Axis Modules, RD Manipulators ..................................... 147
4.16 Reversing L-fixture ................................................................................. 148
4.16.1 YZ, RP-HMSz, RU Manipulators ............................................... 148
4.17 Reversing RU Module ........................................................................... 149
4.18 User Cables and Pneumatic Tubes ....................................................... 151
4.19 Brake Release Setting (RC620) ............................................................ 152
5. Maintenance and Inspection 153
5.1 Safety Precautions for Maintenance ..................................................... 154
5.2 Routine Inspections............................................................................... 156
5.2.1 Inspection of Bolts and Cables ................................................. 156
5.3 Periodic Inspections .............................................................................. 157
5.3.1 Inspection of Timing Belt (Only for RS, RSz module) ............... 157
5.4 Periodic Replacement of Expendable Parts ......................................... 160
5.4.1 Replacement of Cable ............................................................... 161
5.4.2 Replacement of Timing Belt (Only for RS, RSz module) .......... 167
5.4.3 Replacing the Lithium Battery (Battery Unit)............................. 171
5.5 Replacing the Motors ............................................................................ 175
5.5.1 Types of Motors ......................................................................... 176
5.5.2 Location of Motors ..................................................................... 176
5.5.3 Replacing the Motor on Each Module ....................................... 176
5.6 Replacing the Signal Relay Board ........................................................ 195
5.6.1 Before Replacing the Signal Relay Board ................................ 195
5.6.2 How to Replace the Signal Relay Board ................................... 196
5.7 Overhaul ................................................................................................ 197
5.8 Precautions for Disposal of Modules .................................................... 197
5.9 Maintenance Parts List ......................................................................... 198