Epson GX4 SCARA Robots User manual

Original instructions

This manual contains precautions for the correct use of the robot system.

Please carefully read this manual before installing the robot system.

Keep this manual handy for easy access at all times and reread it when you find anything

unclear.

Robot System

Safety Manual

Read this manual first

Rev.7 ENM238B6096F

Robot System

Safety Manual Read this manual first Rev.7

Safety Manual Rev.7 i

Robot System

Safety Manual

Rev.7

Seiko Epson Corporation 2021-2023

ii Safety Manual Rev.7

FOREWORD

Thank you for purchasing our robot products.

This manual contains precautions for the correct use of the robot system.

Please carefully read this manual and other related manuals before installing the

robot system.

Keep this manual handy for easy access at all times and reread it when you find

anything

unclear.

The robot system and its optional parts are shipped to our customers only after being

subjected to the strictest quality controls, tests, and inspections to certify its

compliance with

our high performance standards. Please note that the basic performance of the

product will not be exhibited if our robot system is used outside of the usage

conditions and product specifications described in the manuals.

This manual describes possible dangers and consequences that we can foresee. Be

sure to comply with safety precautions on this manual to use our robot system safety

and correctly.

Safety Manual Rev.7 iii

EU Directive Compliance Precautions (Official Language)

In the EU official languages, the manual for this product is only available in English.

Précautions de conformité à la directive UE (langue officielle)

Dans les langues officielles de l'UE, le manuel de ce produit n'est disponible qu'en

anglais.

Precauzioni relative alla conformità alla direttiva UE (lingua ufficiale)

Nelle lingue ufficiali dell'UE, il manuale di questo prodotto è disponibile solo in

inglese.

Maßnahmen zur Einhaltung der Anforderungen der EU-Richtlinie

(Offizielle Sprache)

In den offiziellen Sprachen der EU ist das Benutzerhandbuch für dieses Produkt nur

in Englisch verfügbar.

Precauciones de cumplimiento de las directivas UE (idioma oficial)

En los idiomas oficiales de la UE, el manual de este producto solo está disponible

en inglés.

Precauções de Conformidade com a Diretiva da UE (Idioma Oficial)

Nos idiomas oficiais da UE, o manual deste produto está disponível apenas em

inglês.

Opmerkingen over overeenstemming met de EU-richtlijn (officiële taal)

In de officiële EU-talen is de handleiding voor dit product alleen beschikbaar in het

Engels.

iv Safety Manual Rev.7

TRADEMARKS

Microsoft, Windows, and Windows logo are either registered trademarks or

trademarks of Microsoft Corporation in the United States and/or other countries.

Other brand and product names are trademarks or registered trademarks of the

respective holders.

NOTICE

No part of this manual may be copied or reproduced without authorization.

The contents of this manual are subject to change without notice.

Please notify us if you should find any errors in this manual or if you have any

comments regarding its contents.

MANUFACTURER

3-3-5 Owa, Suwa-shi, Nagano, 392-8502

URL

: global.epson.com/company/

: www.epson.jp/prod/robots/

Toyoshina Plant

Manufacturing Solutions Operations Division

6925 Toyoshina Tazawa,

Azumino

-shi, Nagano, 399-8285

J

apan

TEL

: +81-(0)263-72-1530

FAX

: +81-(0)263-72-1685

Safety Manual Rev.7 v

IMPORTERS

Importer for the EU

EPSON EUROPE B.V.

Azie building, Atlas ArenA, Hoogoorddreef

5, 1101 BA

Amsterdam Zuidoost The Netherlands

TEL

: +31-20-314-5000

FAX

: +31-20-314-5010

Importer for the UK

EPSON (U.K.) LIMITED

Westside, London Road, Hemel Hempstead, Hertfordshire,

HP3 9TD, U. K

TEL

: +44-1442-261144

FAX

: +44-1442-227227

CONTACT INFORMATION

SUPPLIERS (Country/Region)

North & South

America

Epson America, Inc.

Factory Automation/Robotics

3131 Katella Ave.,

Los Alamitos, CA 90720,

U.S.A

TEL

: +1-562-981-3840

FAX

: +1-562-981-5220

E-MAIL

: info@robots.epson.com

vi Safety Manual Rev.7

Europe

Epson Deutschland GmbH

Manufacturing Solutions

Schiessstrasse 49,

40549 Dusseldorf

Germany

TEL

: +49-(0)-211-54229-009

FAX

: +49-(0)-211-54229-001

E-MAIL

: service.ms@epson.eu

URL

: www.epson.de/robots

Chinese

mainland

Epson (China) Co., Ltd.

Robotics Division

4F,

Tower 1, China Central Place,

81 Jianguo Road,

Chaoyang District,

Beijing, 100025, PRC

TEL

: +86-(0)-10-8522-1199

FAX

: +86-(0)-10-8522-1125

Safety Manual Rev.7 vii

Taiwa n region

Epson Taiwan Technology & Trading Ltd.

Manufacturing Solutions Business Unit

15F, No.100, Song Ren Road, Sinyi Dist. Taipei City 11073,

Taiwan, R.O.C.

TEL

: +886-(0)-2-8786-6688

FAX

: +886-(0)-2-8786-6600

E-MAIL

: info.[email protected]n.com.tw

URL

: https://www.epson.com.tw/robot-tech#

INQUIRY

WEB PAGE

:

https://www.epson.com.tw/contactrobot

Korea

Epson Korea Co., Ltd.

MS Business Team

10F Posco Tower Yeoksam

, Teheranro 134(Yeoksam-dong)

Gangnam

-gu, Seoul, 06235

Korea

TEL

: +82-(0)-2-3420-6632

FAX

: +82-(0)-2-558-4271

E-MAIL

: info.m[email protected]o.kr

URL

: www.epson.co.kr

Southeast Asia

Epson Singapore Pte. Ltd.

Factory Automation System

438B Alexandra Road,

Block B Alexandra TechnoPark, #04

-01/04,

Singapore 119968

TEL

: +65-(0)-6586-5500

FAX

: +65-(0)-6271-7066

viii Safety Manual Rev.7

India

Epson India Pvt. Ltd.

Sales & Marketing (Factory Automation)

12th Floor, The Millenia, Tower A, No. 1,

Murphy Road, Ulsoor, Bangalore,

India 560008

TEL

: +91-80-4566-5000

FAX

: +91-80-4566-5005

Japan

Epson Sales Japan Corporation

JR Shinjuku Miraina Tower, 4-1-6

S

hinjuku, Shinjuku-ku, Tokyo 160-8801

Japan

Implementation and Business negotiation support

TEL

: +81-(0)3-5919-5257

E-MAIL

: epson-robot@exc.ehb.epson.co.jp

Engineering and Repair support

TEL

: +81-(0)42-847-3035

E-MAIL

: Robot.Tech@exc.ehb.epson.co.jp

URL

: www.epson.jp/products/robots/

Safety Manual Rev.7 ix

DISPOSAL

When disposing this product, dispose in accordance with the laws and regulations

of each country.

Regarding battery disposal

The battery removal/replacement procedure is described in the following manuals:

Maintenance Manual

For European Union customers only

The crossed out wheeled bin label that can be found on your product indicates that

this product and incorporated batteries should not be disposed of via the normal

household waste stream. To prevent possible harm to the environment or human

health please separate this product and its batteries from other waste streams to

ensure that it can be recycled in an environmentally sound manner. For more details

on available collection facilities please contact your local government office or the

retailer where you purchased this product. Use of the chemical symbols Pb, Cd or

Hg indicates if these metals are used in the battery.

This information only applies to customers in the European Union, according to

Directive 2006/66/EC OF THE EUROPEAN PARLIAMENT AND OF THE

COUNCIL OF 6 September 2006 on batteries and accumulators and waste batteries

and accumulators and repealing Directive 91/157/EEC and legislation transposing

and implementing it into the various national legal systems, and to customers in

countries in Europe, Middle East and Africa (EMEA) where they have implemented

equivalent regulations.

For other countries, please contact your local government to investigate the

possibility of recycling your product.



NOTE

x Safety Manual Rev.7

For Users in Taiwan region

Please separate used batteries from other waste streams to ensure that it can be

recycled in an environmentally sound manner. For more details on available

collection facilities please contact your local government office or the retailer where

you purchased this product.

For California customers only

The lithium batteries in this product contain

Perchlorate Material - special handling may apply,

See: https://dtsc.ca.gov/perchlorate/

Table of Contents

Safety Manual Rev.7 xi

Table of Contents

Safety of This Product ........................................................................ 1

Usage and Purpose of This Product .......................................... 1

Installation Environment ............................................................ 1

Residual Risk ............................................................................ 2

Declaration of Conformity .......................................................... 2

Safety Requirements ................................................................. 2

Notes on CE marking ................................................................ 4

Notes on UKCA marking ........................................................... 4

Safety Precautions ............................................................................. 5

Conventions .............................................................................. 5

Precautions for Unpacking, Transportation, and Relocation ...... 5

Precautions for Design and Installation ..................................... 6

Precautions for Operation ....................................................... 13

Precautions for Maintenance ................................................... 17

Warning labels ......................................................................... 20

Controller ........................................................................ 20

Manipulator ..................................................................... 25

For GX series .................................................................. 52

Safety Features ....................................................................... 57

Emergency Stop Switch .................................................. 57

Safety Door Input ............................................................ 57

Protection Features ................................................................. 58

Low Power Mode ............................................................ 58

Dynamic Brake................................................................ 58

Motor Overload Detection ............................................... 58

Irregular Motor Torque (out-of-control Manipulator) Detection

....................................................................................... 58

Motor Speed Error Detection .......................................... 58

Positioning Overflow - Servo Error - Detection................ 58

Speed Overflow - Servo Error - Detection ....................... 59

CPU Irregularity Detection .............................................. 59

Memory Check-sum Error Detection ............................... 59

Overheat Detection at the Motor Driver Module .............. 59

Relay Deposition Detection ............................................. 59

Over-Voltage Detection ................................................... 59

Power Supply Voltage Drop Detection ............................ 59

Temperature Anomaly Detection ..................................... 59

Fan Malfunction Detection .............................................. 59

Training ............................................................................................ 60

Training Held by Persons in Charge of Safety Management ... 60

Table of Contents

xii Safety Manual Rev.7

Knowledge and Training You Need for Operating the Robot

System .................................................................................... 61

The Manuals of This Product ........................................................... 62

Manual Types .......................................................................... 62

How to Read the Manuals ....................................................... 64

Installing the Software and Manuals ....................................... 64

Outline from Unpacking to Operation of Robot System ................... 65

China RoHS ..................................................................................... 66

Safety of This Product

Safety Manual Rev.7 1

Safety of This Product

Usage and Purpose of This Product

The usage and purpose of this product is transporting and assembling parts in an

isolated safety area.

Installation Environment

For using the robot system function properly and safely, a suitable environment is

required. Install the robot system in a location meets the following conditions.

Item

Condition

Ambient

temperature

Installation

5 to 40°C

Transportation

or Storage

−20 to 60°C

VT, T, T-B, LS-B, G, C,

GX,

RC700-D, RC700-A,

RC700, RC90-B

−25 to 55°C

RS

0 to 45°C

N

Ambient relative

humidity

(no condensation)

Installation

10 to 80%

VT, LS-B, G, RS, C8,

C12, GX

20 to 80%

T, T-B, N, C4,

RC700-D, RC700-A,

RC700, RC90-B

Transportation

or Storage

10 to 90%

VT, T, T-B, LS-B, G,

RS, C, GX,

RC700-D, RC700-A,

RC700, RC90-B

10 to 80%

N

Fast transient

burst noise

1 kV or less (signal wire)

Electrostatic noise

4 kV or less

Elevation

1000 m or less

VT, T, T-B, LS-B, G, RS, C, N

RC700-A, RC700, RC90-B

2000 m or less

GX

RC700-D

Environment

- Install indoors

- Keep away from direct sunlight

- Keep away from dust, oily smoke, salinity, metal powder

or other contaminants

- Keep away from flammable or corrosive solvents and

gases

- Keep away from water

- Keep away from shock or vibration

- Keep away from sources of electric noise

- Keep away from explosive area

- Keep away from a large quantity of radiation

Safety of This Product

2 Safety Manual Rev.7

Residual Risk

For the residual risk of our Manipulator or controller, check the warnings or cautions

in each item of each chapter.

Declaration of Conformity

For the directives and standards of each country which this product complies with,

check the attached Declaration of Conformity.

Safety Requirements

Specific tolerances and operating conditions for safety are contained in the manuals

for the Manipulator, Controller and other devices. Be sure to read those manuals as

well.

For the installation and operation of the robot system, be sure to comply with the

applicable local and national regulations. Robot systems safety standards and other

examples are given in this chapter. Therefore, to ensure that safety measures are

complete, please refer to the other standards listed as well.

(Note: The following is only a partial list of the necessary safety standards.)

ISO 10218-1

Robots and robotic devices -- Safety requirements for industrial

robots -- Part 1: Robots

ISO 10218-2

Robots and robotic devices -- Safety requirements for industrial

robots -- Part 2: Robot systems and integration

ANSI/RIA R15.06

American National Standard for Industrial Robots and Robot

Systems -- Safety Requirements

ISO 12100

Safety of machinery -- General principles for design -- Risk

assessment and risk reduction

ISO 13849-1

Safety of machinery -- Safety-related parts of control systems -- Part

1: General principles for design

ISO 13850

Safety of machinery -- Emergency stop function-- Principles for

design

ISO 13855

Safety of machinery -- Positioning of safeguards with respect to the

approach speeds of parts of the human body.

ISO 13857

Safety of machinery -- Safety distances to prevent hazard zones

being reached by upper and lower limbs.

Safety of This Product

Safety Manual Rev.7 3

ISO14120

Safety of machinery -- Guards -- General requirements for the

design and construction of fixed and movable guards

IEC 60204-1

Safety of machinery -- Electrical equipment of machines -- Part 1:

General requirements

CISPR11

Industrial, scientific and medical (ISM) radio-frequency equipment

-- Electromagnetic disturbance characteristics --

Limits and

methods of measurement

IEC 61000-6-2

Electromagnetic compatibility (EMC) -- Part 6-2: Generic standards

-- Immunity for industrial environments

Safety of This Product

4 Safety Manual Rev.7

Notes on CE marking

Epson robot system (Manipulators and Controllers) is a device that will be

incorporated into the end user manufacturing equipment, so it is a “partly completed

machinery” which defined in subparagraph 1 (g) of Article 1 (Scope) of the

European Machinery Directive (2006/42/EC).

Pursuant to the Article 13 (Procedure for partly completed machinery) of the

European Machinery Directive, Epson has declared that the Epson robot system

conforms to the European Machinery Directive, the European EMC Directive

(2014/30/EU), and the European RoHS Directive (2011/65/EU) in the “Declaration

of Incorporation of Partly Completed Machinery.” (Please refer to the Declaration

of Incorporation of Partly Completed Machinery included with the robot system for

details.) Therefore, the Epson Manipulators do not bear the CE marking because the

Epson robot system is a “partly completed machinery.”

However, the Robot Controller is considered as a “completed product.” Epson has

separately declared that Controller conforms to the European EMC Directive and

the European RoHS Directive, and bears the CE marking as proof of conformity.

Notes on UKCA marking

Epson robot system (Manipulators and Controllers) is a device that will be

incorporated into the end user manufacturing equipment, so it is a “partly completed

machinery” which defined in subparagraph (1) of regulation 6 of the Supply of

Machinery (Safety) Regulations 2008.

Pursuant to the regulation 8 of Supply of Machinery (Safety) Regulations 2008,

Epson has declared that the Epson robot system conforms to the Supply of

Machinery (Safety) Regulations 2008, the Electromagnetic Compatibility

Regulations 2016, and the Restriction of the Use of Certain Hazardous Substances

in Electrical and Electronic Equipment Regulations 2012 in the "Declaration of

Incorporation of Partly Completed Machinery." (Please refer to the Declaration of

Incorporation of Partly Completed Machinery included with the robot system for

details.) Therefore, the Epson Manipulators do not bear the UKCA marking because

the Epson robot system is a “partly completed machinery.”

However, the Robot Controller is considered as a “completed product.” Epson has

separately declared that Controller conforms to the Electromagnetic Compatibility

Regulations 2016 and the Restriction of the Use of Certain Hazardous Substances

in Electrical and Electronic Equipment Regulations 2012, and bears the UKCA

marking as proof of conformity.

Safety Precautions

Safety Manual Rev.7 5

Safety Precautions

This chapter describes precautions for using the robot system safely. Before using

the robot system, be sure to read the descriptions.

In the descriptions of this chapter, the word “Controller” indicates Drive Unit as

well.

Using the robot system without understanding the safety requirements is extremely

hazardous, and may result in serious bodily injury and/or severe equipment damage

to the robot system.

Conventions

Important safety considerations are indicated throughout the manual by the

following symbols. Be sure to read the descriptions shown with each symbol.

WARNING

This symbol indicates that a danger of possible serious injury

or death exists if the associated instructions are not followed

properly.

WARNING

This symbol indicates that a danger of possible harm to people

caused by electric shock exists if the associated instructions

are not followed properly.

CAUTION

This symbol indicates that a danger of possible harm to people

or physical damage to equipment and facilities exists if the

associated instructions are not followed properly.

Precautions for Unpacking, Transportation, and Relocation

Unpacking, transportation, and relocation of Manipulator and robotic equipment

shall be performed by personnel who has taken robot system training held by us and

suppliers and should conform to all national and local codes. Follow the safety

precautions below.

WARNING

■

When transporting the Manipulator, please

transport it with a dolly

etc. as it was delivered. Do not carry with the end effector or

peripherals attached. Loss of balance can cause the Manipulator to

fall, it is extremely hazardous and may result in serious bodily injury

and/or severe equipment damage to th

e robot system.

■

Only qualified personnel should perform sling work and operate a

crane or forklift. When these operations are performed by unqualified

personnel, it is extremely hazardous and may result in serious bodily

injury and/or severe

equipment damage to the robot system.

Safety Precautions

6 Safety Manual Rev.7

WARNING

■

Stabilize the Manipulator with your hands when hoisting it. Unstable

hoisting is extremely hazardous and may results in serious bodily

injury and/or severe equipment damage to the robot system as the

fall of the Manipulator.

■

People involved in the work should wear personal protective

equipment such as a helmet when transporting. Also, make sure there

are no other people around.

CAUTION

■

Avoid excessive vibration or shock during

Manipulator transporting.

Excessive vibration or shock may cause equipment damage to and/or

malfunction of the Manipulator.

■

When removing the anchor bolts, support the Manipulator to prevent

falling. Removing the anchor bolts without

supporting the Manipulator

may get hands or feet caught as the Manipulator will fall.

■

Do not remove the wire tie securing the arm until you finish the

installation. You may get your hands caught in the Manipulator when

the wire tie is removed

before completing the installation.

■

To transport the Manipulator, secure it to the delivery equipment

, or

transport it while following the method and number of people

described in Manipulator manual. If there is an area where holding is

restricted, do

not hold that area.

Precautions for Design and Installation

The robot system should be designed and installed by personnel who has taken robot

system training held by us and suppliers. Also, follow the safety precautions below.

WARNING

■

Personnel who design and/or construct the robot system with this

product must read this manual to understand the safety requirements

before designing and/or

constructing the robot system. Designing

and/or constructing the robot system without understanding the safety

requirements is extremely hazardous, and may result in serious bodily

injury and/or severe equipment damage to the robot system.

■

The robot sy

stem must be used within the environmental conditions

described in their respective manuals. This product has been designed

and manufactured strictly for use in a normal indoor environment.

Using the product in an environment that exceeds the specified

env

ironmental conditions may not only shorten the life cycle of the

product but may also cause serious safety problems.

■

The robot system must be used within the installation requirements

described in the manuals. Using the robot system outside of the

installation requirements may not only shorten the life cycle of the

product but also cause serious safety problems.

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