Interton
Global Technical Operations
http://gto.gnresound.com
Lautrupbjerg 7
DK-2750 Ballerup • Denmark
Technical Manual
INT MILANO RIE
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Table of Contents
Product information ......................................................................................................................... 3-4
Part list............................................................................................................................................. 5-6
Part list - prog service module/ASM FRAME.......................................................................................7
Part list - test equipment, 3 pin HI model.............................................................................................8
Part list - test equipment, 2 pin HI model.............................................................................................9
Part list - HSG parts......................................................................................................................10-11
Part list - SureFit (SF) rec tube blister packs & domes, 3 pin ...................................................... 12-13
Part list - rec tube blister packs & domes, 2 pin .......................................................................... 14-16
Power dome tool, 2 pin ......................................................................................................................17
Part list - Accessories - custom insert option,3 pin ............................................................................18
Part list - Accessories - custom insert option,2 pin ............................................................................19
Part list - Accessories - N-cased earmould, 3 pin ..............................................................................20
Part list - Accessories - N-cased earmould, 2 pin ..............................................................................21
Disassemble procedure & replace parts - STEP ...............................................................................22
Disassemble procedure & replace parts - CRISP & SHARE ....................................................... 23-24
Replacing receiver tube .....................................................................................................................25
Service & postponement procedure ..................................................................................................26
Test equipment - 3 pin .......................................................................................................................27
Test equipment - 2 pin .......................................................................................................................28
HI testing ..................................................................................................................................... 29-30
Prog adaptor clip ...............................................................................................................................31
Wireless Test - connection test ..........................................................................................................32
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C4.5 Product Model Data Sheet
Doc No
MILANO RIE 60
batt size 312 zinc air
3 pin rec
STEP
(wireless) ST660-DRW 400606000
MILANO RIE 60
batt size 312 zinc air
2 pin rec
STEP
(wireless)
ST460-DRW
400289000
ST260-DRW
This Technical Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix above. Furthermore the
doc No for Product Information/Data sheet is listed for a more detailed product information
Product Information - STEP C4.5
Note:
HI is available in BGE colour. If another colour is prefered, a replacement pack/HSG parts in requested colour can be ordered. Replacement packs
are available in these colours:
Medium Blonde (MBL)
Dark Brown (DBR)
Black (BLK)
Sterling Grey (STG)
ST660
with 3 pin rec
ST460/260-DRW mounted w
2 pin rec (S,NP & HP recs)
ST660-DRW mounted
w 3 pin rec
ST460/260
with 2 pin rec
MBLSTG BGE DBR BLK
INT ST660-DRW, 3 PIN REC:
Can be tted with 4 different power levels:
Low Power (LP)
Medium Power (MP)
High Power (HP)
Ultra Power (UP)
Must be mounted with SureFit™ 3 pin rec
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C4.1 Product Model Data Sheet
Doc No
MILANO RIE 60
batt size 312 zinc air
2 pin rec
CRISP
(wireless)
CI360-DVIRW 400127000
CI260-DVIRW
SHARE
(non wireless) SR1360-DVIR 400281000
This Tech Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix above. Furthermore
the doc No for Product Information/Data sheet is listed for a more detailed product information
CRISP / SHARE 60
Product Information - CRISP & SHARE C4.1
HI is available in these colours:
Medium Blonde (MBL)
Dark Brown (DBR)
Beige (BGE)
Black/Marble Grey (BLK/MGR): BLK TGL,HSG BOT & BAT DR. MGR HSG TOP & CONN LOCK *
Black (BLK)
Sterling Grey (STG) - SHARE only: BLK TGL, HSG BOT, BAT DR & CONN LOCK. GRY3 HSG TOP
Crisp & Share are
mounted with 2 pin
rec tubes
*HI & parts in MGR have been terminated in May 2017 and will therefore no longer be available. Possible stock of spare parts can be used up
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Description Part No
PIN,0.6X5.0 (top/bot HSG, all models) 18035700
PIN,0.6X4.5 (batt door, CI & SR models) 17010500
PIN,0.6X6.6 (batt door, ST models) 15344300
PIN,0.50X4.40 (TGL, CI & SR models) 15156000
CAP,TOGGLE,COPLAND RIE (soft sil cap) 18858600
KIT,COLOUR MARKERS,INT,MRIE 18167200
CHILD LOCK, RED, P60 (colour mrk) 16165800
CHILD LOCK, BLUE, P60 (colour mrk) 16165801
Brush, black Pin removal
tool
Magnet
Cleaning
loop
Colour
markers Mandrel
Part List
Integrated
FM adaptor
Child lock tool
p/n 18106800
(mandrel)
Description Part No
INTEGRD FM ADAPT HA,INT,NANO (EU) 18642600
INTEGRD FM ADAPT NB,INT,NANO (US/CA) 18642601
CHILDLOCK RELEASE TOOL (mandrel) 18106800
MANDREL (blue plastic) 0490-059
PIN REMOVAL TOOL PACKED 15502500
GENERIC BRUSH, BLK 17435000
DAI ADAPT2 (audio shoe w/3pin euro socket) 19901700
AUTOPHONE MAGNETS (3 pcs) 17294600
DAI adapt 2
(f/ 3pin euro plug)
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Description Part No
CROS,SUREFIT,AUDIO SHOE,SMALL * 20040900
CROS,SUREFIT,AUDIO SHOE,MEDIM * 20041000
CROS,SUREFIT,AUDIO SHOE,LARGE * 20041100
CROS,SUREFIT,EUROPLUG,SMALL * 20040500
CROS,SUREFIT,EUROPLUG,MEDIUM * 20040600
CROS,SUREFIT,EUROPLUG,LARGE * 20040700
CROS,SF
EURO PLUG
(to be connected to a
suitable AUD shoe)
CROS,SF
AUD SHOE
(shoe is xed to the cable)
* Lengths: S = 25 cm, M = 28 cm, L = 31 cm (excl CROS hook)
Part List - CROS SUREFIT
DAI adapt 2
(f/ 3pin euro plug)
Please also see: Doc 400604000 UG,CROS/BICROS,SUREFIT (User Guide) & 400650000 DS,CROS/BICROS,SUREFIT,GB (Data Sheet)
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Service modules are not serviceable at local site. Instead defective ones must be
returned to Global Repair Site
Prog Service module/ASM frame
Prog Service Module/ASM FRAME (C4.1)
CRISP Part No
CI360-DVIRW 18496700
CI260-DVIRW 18946200
Prog Service Module/ASM FRAME (C4.1)
SHARE Part No
SR1360-DVIR 19159800
Prog Service Module/ASM FRAME (C4.5)
STEP Part No
ST660-DRW (3 pin rec plug) 20051700
ST460-DRW 19154400
ST260-DRW 19154500
s/n
label
CRISP & SHARE
2 pin plug for rec
3 pin plug for rec
STEP models only: The s/n label is placed next
to the batt spring. Please note that replacing the
prog serv module means a new s/n
STEP
Part List - Prog Service Module/ASM FRAME
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Description Part No
PROG. CABLE EXTENSION, MILANO (must be
used during HI test due to current measurement) 17517800
PROG CABLE R (CS44) 9022 907 69019
PROG CABLE L (CS44) 9022 907 69029
PROG ADAPTOR (incl guide & prog adapt clips) 18041400
CLIP,PROG ADAPTOR,RED 17736900
CLIP,PROG ADAPTOR,BLUE 17736901
PROG ADAPTOR CABLE,L,500* 18331000
PROG ADAPTOR CABLE,R,500* 18331100
PROG ADAPTOR CABLE,L,2500* 18331200
PROG ADAPTOR CABLE,R,2500* 18331300
COUPL MIC,TSYS,TM-12,MEASURED 18220700
* Prog adapt w/FXD cable can be
used during tting
Part List - Test Equipment, 3 Pin
Please nd more pics and p/n’s of test equip. in the last pages
Description Part No
AIRLINK,COMPL (for wireless connection test)** 17292000
AIRLINK 2,GENERIC (for wl connection test)** 17292002
TEST JIG, BERLIN RIE (to x HI during nal test) 19429000
FRAME
(BLK test frame for ATC4000 sound chamber) 16902800
ASM TEST REC UP 3 PIN 20011700
DSA ADAPTOR 20011800
THREAD CAP 20011900
RUBBER WASHER 20012000
CONE RECEIVER 20012100
BATTERY PILL 312 17449300
ASM TEST REC UP 3 PIN
p/n 20011700
Disassembled ASM TEST REC UP 3 PIN
to show the individual parts
THREAD CAP
p/n 20011900
DSA ADAPT
p/n 20011800
RUB WASH
p/n 20012000
CONE REC
p/n 20012100
** both can be used
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Description Part No
PROG. CABLE EXTENSION, MILANO
(must be used during nal HI test due to current measurement) 17517800
PROG CABLE R (CS44) 9022 907 69019
PROG CABLE L (CS44) 9022 907 69029
PROGRAMMING ADAPT (incl prog adapt clip red & blue) 18041400
CLIP,PROGRAMMING ADAPTOR,RED 17736900
CLIP,PROGRAMMING ADAPTOR,BLUE 17736901
PROG ADAPTOR CABLE,L,500* 18331000
PROG ADAPTOR CABLE,R,500* 18331100
PROG ADAPTOR CABLE,L,2500* 18331200
PROG ADAPTOR CABLE,R,2500* 18331300
COUPL MIC,TSYS,TM-12,MEASURED 18220700
TEST FIXTURE (for HI during nal test - test rec incl) 17850700
TUBE,REC,REWORKED (for nal HI test) 17460000
COUPLER INSERT,DSA (brass) 16169300
FRAME (test frame for ATC4000 test chamber) 16902800
AIRLINK,COMPL PKG (wireless connection test) 17292000
BATTERY PILL 312+ 17449300
* Prog adaptors with xed cable (for tting purpose only)
Please nd pictures of test equipment on the last pages
Part List - Test Equipment, 2 Pin
Prog adapt w/FXD cable can be used
during tting using tting SW
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Part List - HSG Parts & Repl Packs - STEP Models
* TOP HSG ASM w/TGL & conn
* lock (shown in diff colours for
*ieasy identication)
COLOUR HSG,TGL,LOCK
ASM * BOT HSG,PTD ** BATT DOOR
ST660-DRW ST460-DRW ST260-DRW ST660-DRW ST460/260-
DRW
MBL 18729102 20037002 19096702 19151002 20036902 19096302
DBR 18729104 20037004 19096704 19151004 20036904 19096304
BGE 18729105 20037005 19096705 19151005 20036905 19096305
BLK 18729108 20037008 19096708 19151008 20036908 19096308
STG 18729120 20037020 19096720 19151020 20036920 19096320
Note: All HSG parts are nano coated
REPLACEMENT
PACK - COLOUR ST660-DRW ST460-DRW ST260-DRW
MBL 20036802 19095702 19150902
DBR 20036804 19095704 19150904
BLK 20036808 19095708 19150908
STG 20036820 19095720 19150920
** BOT HSG with model name
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Colour
TGL
(w/o a pin
mounted) *
CONN LOCK TOP HSG
PTD BOT HSG BATT DOOR
SHARE
BATT DOOR
CRISP
MBL 18176102 18176302 18516502 18176402 19159902 18516602
DBR 18176104 18176304 18516504 18176404 19159904 18516604
BGE 18176105 18176305 18516505 18176405 19159905 18516605
MGR N/A 18176307 18516507 N/A N/A N/A
BLK 18176108 18176311 18516508 18176411 19159908 18516608
GRY3 N/A N/A 18516520 N/A N/A N/A
Note: All HSG parts are nano coated. Please see “Product Information” page concerning HSG part colours
* The TGL is delivered with a hole for a pin (pin p/n 15156000). Please see the page “Replacing Parts” describing how to mount the pin
Part List - HSG Parts - SHARE & CRISP Models
Note: HI & spare parts in MGR colour have been terminated in May 2017 and will therefore no longer be available. Possible stock of spare
parts can be used up
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Part List - SureFit (SF) / SureFit2 (SF2) Rec Tubes (3 pin)
SUREFIT 2 (SF2)
(1 pc/each blister pack)
Size LP MP HP
0L 20105100 20104100 20103100
0R 20105200 20104200 20103200
1L 20105300 20104300 20103300
1R 20105400 20104400 20103400
2L 20105500 20104500 20103500
2R 20105600 20104600 20103600
3L 20105700 20104700 20103700
3R 20105800 20104800 20103800
4L 20105900 20104900 20103900
4R 20106000 20105000 20104000
SUREFIT (SF) DOMES USED WITH LP / MP REC
Description Bag
(10 pcs)
DOME,SF,TULIP,STD 19398500
DOME,SF,OPEN,SM 19398200
DOME,SF,OPEN,MDM 19398300
DOME,SF,OPEN,LGE 19398400
SUREFIT (SF) DOMES USED WITH HP REC
DOME,SF,PWR,SM 19398600
DOME,SF,PWR,MDM 19398700
DOME,SF,PWR,LGE 19398800
Mount the dome to the rec tube as shown: Make sure the tulip dome is mounted to the rec tube as shown:
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Part List - SureFit 2 Access (for rec tubes w 3 pin conn)
* contains all sizes rec tubes, domes, sportlocks, measurement, tool & lters
**empty box with inlay - to be lled up according to needs
Choose the suitable LP/MP/HP sport lock. Mount rec tube to the sport lock:
Description Part No
FITTING KIT,REC,SUREFIT 2* 20156300
FITTING KIT,REC,SF2(EMPTY)** 20260600
WAX PROTECTOR,CERUSTOP,BOX,8PC 549-010-000-00
MEASUREMENT TOOL,MINI BTE 15200800
SPORT LOCK,SF LP,BAG,10 19428000
SPORT LOCK,SF MP,BAG,10 19428200
SPORT LOCK,SF HP,BAG,10 19428300
3
2
1
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** New smaller rec w/ thin tube tip. Performance close to current NP (off 2-3 dB in the high freq)
** New HP rec w/ thin tube tip. Performance may be off 1-2 dB at high freq on C4.1 based models
Rec tube blister pack
containing one rec
mounted into a tube
Rec Tube Blister Pack
Size NP HP S (small) * HP2 **
0L 18581300 18582300 18520300 18521500
0R 18581400 18582400 18520400 18521600
1L 18581500 18582500 18520500 18521700
1R 18581600 18582600 18520600 18521800
2L 18581700 18582700 18520700 18521900
2R 18581800 18582800 18520800 18522000
3L 18581900 18582900 18520900 18522100
3R 18582000 18583000 18521000 18522200
4L 18582100 18583100 18521100 18522300
4R 18582200 18583200 18521200 18522400
Part List - Rec Tubes & Domes (rec tubes with 2 pin connector)
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DOMES USED WITH NP REC
Description Bag
(10 pcs)
DOME,REC,SZ5,SM 18501200
DOME,REC,SZ7,MDM 18501300
DOME,REC,SZ10,LGE 18501400
DOME,REC,EXT,SZ5,SM * 18501500
DOME,REC,EXT,SZ7,MDM * 18501600
DOME,REC,EXT,SZ10,LG * 18501700
DOME,REC,TULIP,STD 18501800
Dome EXT
Power Domes
Sizes S,M,L
Dome
STD Tulip
Domes
Sizes S,M,L
* EXT: Extended length (longer tube)
Slide the dome down over the rec until the red (R)
/ blue (L) mark on rec is completely covered
Part List - Domes for NP & HP Receiver (for rec tubes with 2 pin connector)
DOMES USED WITH HP REC
Description Bag
(10 pcs)
DOME,REC,PWR,SM 18501900
DOME,REC,PWR,MDM 18502000
DOME,REC,PWR,LGE 18502100
Dome EXT
Sizes S,M,L
Normal Power dome compatible
High Power dome compatible
RH
R R
R
H
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DOMES USED WITH S REC
Description Bag
(10 pcs)
DOME,THNTUB/REC,SZ5,SM 18500800
DOME,THNTUB/REC,SZ7,MDM 18500900
DOME,THNTUB/REC,SZ10,LGE 18501000
DOME,THNTB/REC,TULIP,STD 18501100
DOME,THNTUB/REC,PWR,SM 18265100
DOME,THNTUB/REC,PWR,MDM 18265200
DOME,THNTUB/REC,PWR,LGE 18265300
Power Domes
Sizes S,M,L
Dome
STD Tulip
Domes
Sizes S,M,L
DOMES USED WITH HP2 REC
Description Bag
(10 pcs)
DOME,THNTB/REC,TULIP,STD 18501100
DOME,THNTUB/REC,PWR,SM 18265100
DOME,THNTUB/REC,PWR,MDM 18265200
DOME,THNTUB/REC,PWR,LGE 18265300
Part List - Thin Tube Domes for S & HP2 Rec (for rec tubes with 2 pin conn)
T T T
Receiver & thin tube dome compatible
T
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Power Dome Tool
p/n 15989900
As the HP rec is pushed
into the power dome,
carefull pull out the
power dome tool
Place the longer length of the rectangular cavity of the power dome over
the power dome tool
Ensure that the power dome is installed on the power dome tool by checking
it and it is ushed even with the tool as shown (3rd pic)
Squeeze and hold bottom of the power
dome tool to open the power dome rect-
angular cavity.
Insert the HP rec, with the longer length of
the rec parallel to the longer length of the
rectangular cavity of the power dome
Prepare a HF3
tool with HF3
Insert HF3 tool with HF3 all the way in the power dome until it passes
through the rectangular cavity of the power dome
Power Dome Tool (HP 2 pin rec)
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Part List - Accessories - Custom Insert Option for 3 pin rec
Description Part No
MANDREL,LP REC,NANO 20016400
MANDREL,MP REC,NANO 20016500
MANDREL,HP REC,NANO 20016600
SIL RUBBER,.085 IN,VENT,WHT 12192-006
MANDREL,LP REC MANDREL,MP REC MANDREL,HP REC
Custom insert option
Note:
For custom insert option instead of std rec domes, follow the instr in doc 0280210 RIE CUST INS & HOLLOW CAV,3PIN posted on the GTO website
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Part List - Accessories (incl Custom Insert Option for 2 pin rec)
Custom insert option
Description Part No
RECEIVER TUBE REBENDING KIT 16964200
SPORTLOCKS, BAG 10 PCS * 539-052-000-00
SPORT LOCK,S-REC,BAG,10 ** 18964000
FLTR,DISP,RED/BLU,HF3 18595900
ADAPTER,HP EARMOLD,RED 18252900
ADAPTER,HP EARMOLD,BLUE 18252910
CUSTOM INSERT TIP, NP 15988700
INSERT, RIE HP CUSTOM TIP 15989000
HP RECEIVER CUSTOM INSERT TOOL 15989100
GASKET, RIE HP CUSTOM TIP 15990000
WAX REMOVER (can be used as rec
removal tool for custom tip earmould) 1186801
POWER DOME TOOL KIT (tool & guide) 15990600
MEASUREMENT TOOL 15200800
** Sportlocks for HP/NP/HP2 recs ** Sportlocks for S recs
Note:
For custom insert option instead of standard domes, follow Custom
iInsert Process Doc 0160240 posted on GTO website
Power dome tool
(HP recs - see page “Power Dome Tool”)
Tool HP rec custom insert
Meassurement Tool
One side for L & the other side for R
Custom insert tips
NP
HF3 Filter
(8 x red & 8 x blue)
Gasket RIE HP
(placed into custom insert tips)
Earmould adapt for HP2 & S recs
- rec tubes with thin tube tip
HP
HP earmould adapt
glued into custom earmould
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Part List - Optional N-Cased Earmould, 3 Pin
Note:
If the UP rec is to be mounted, the N-Cased earmould must
be chosen. Please follow “N-Cased Earmould Process,RIE”
Doc 0248970 (for all sizes recs) - posted on GTO website
TUBE 3 PIN2
ENCASED EM RIE
TUBE 3 PIN3
ENCASED EM RIE
SIZE Part No Part No
SZ 0L 20097700 20588700
SZ 0R 20097710 20588710
SZ 1L 20097720 20588720
SZ 1R 20097730 20588730
SZ 2L 20097740 20588740
SZ 2R 20097750 20588750
SZ 3L 20097760 20588760
SZ 3R 20097770 20588770
SZ 4L 20097780 20588780
SZ 4R 20097790 20588790
Receiver Part No
REC,SONION 37AP015K (UP) 19413100
REC,ENCAS EM (HP) 20085800
REC,26UA01X (MP) 19701700
REC,E25SA010X/D (LP) 19701800
Difference between TUBE 3 PIN2 & TUBE 3 PIN3 is the length of the rec
cable after nal bend. TUBE 3 PIN3 has 3 mm longer rec cable after the nal
bend (can help to avoid making the N-cased shells bigger to reach the tube)
TUBE,ENCASED EM,RIE
REC,UP REC,LP REC,MP REC,HP
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