Miele G 600 Series User manual

Category
Vacuum cleaners
Type
User manual

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TECHNICAL INFORMATION
G600 & G800 Electronic Dishwashers
© 2003 Miele
Technical Information
G600 & G800 Electronic Dishwashers
G600 & G800 Electronic Dishwashers – Table of Contents
1.0 Construction Design…………………………………………………………….8
1.1 Appliance Overview................................................ ……………………9
1.1.1 Appliance Overview – Typical Integrated Model....................... 9
1.1.2 Unit Overview – Typical Fully Integrated (VI) Model............... 10
1.2 Controls Overview .............................................................................11
1.3 Types of Dishwashers ........................................................................13
1.4 Technical Data....................................................................................14
1.4.1 Dishwasher Width................................................................... 14
1.4.2 Dishwasher Height ................................................................. 14
1.4.3 Summary of Dimensions......................................................... 15
1.4.4 Electrical Information.............................................................. 15
1.4.5 Hard Wire Electrical Connection............................................. 16
1.4.6 Plumbing Connection.............................................................. 16
1.4.6.1 Intake Connection..................................................... 16
1.4.6.2 Drain Connection...................................................... 16
1.5 Data Tag.............................................................................................17
1.6 Layout of Components........................................................................18
1.6.1 Novotronic and Touchtronic Series......................................... 18
1.6.2 Incognito Series...................................................................... 19
2.0 Installation (Refer to the Appliance Installation Manual)………………. 20
3.0 Commission and Operation………………………………………………….21
3.1 Door Handle and Door Lock (Novotronic & Touchtronic Series).........21
3.2 Closing the Dishwasher Door.............................................................21
3.3 Child Safety Lock................................................................................21
3.4 Water Softener ...................................................................................22
3.5 General Operation – Novotronic Series..............................................23
3.6 General Operation – Touchtronic Series ............................................23
3.7 General Operation – Incognito Series.................................................23
4.0 Description of Function……………………………………………………….24
4.1 Cabinet Construction..........................................................................24
4.2 Fan Assembly (Turbothermic Fan Equipped Models).........................24
4.2.1 PTC Release Element............................................................ 24
4.3 Combination Dispenser ......................................................................25
4.3.1 Construction ........................................................................... 25
4.3.2 Dispensing...............................................................................26
4.4 Heaters...............................................................................................27
4.4.1 Wash Cavity Heating Element............................................... 27
4.4.2 Flow Through Heater:............................................................ 28
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Technical Information
G600 & G800 Electronic Dishwashers
G600 & G800 Electronic Dishwashers – Table of Contents (continued)
4.4.2.1 Flow Through Heater Electrical Data........................ 28
4.5 Heater Circuit - Operation..................................................................29
4.6 Pulsed Heating - Operation................................................................30
4.7 Temperature Protection.....................................................................30
4.8 Static Drying ......................................................................................30
4.9 Spray Arms........................................................................................31
4.9.1 Spray Arms - Rotation Data.................................................. 31
4.10 Filter Assembly..................................................................................31
4.11 Water Intake – Technical Data ..........................................................32
4.12 WaterProof System ...........................................................................33
4.13 Flowmeter - Operation.......................................................................36
4.14 Water Intake......................................................................................37
4.15 Water Mixing......................................................................................38
4.15.1 Water Mixing - External Flowmeter...................................... 38
4.15.2 Water Mixing - Integrated Flowmeter................................... 39
4.15.3 Solenoid Valve - Operating (Plus Models Only).................. 41
4.16 Electronic Controlled Water Hardness...............................................42
4.17 Water Softener ..................................................................................43
4.17.1 Reactivation......................................................................... 44
4.17.2 Reactivation Cycles ............................................................. 45
4.18 Condenser Drying (UKT)...................................................................46
4.18.1 Operation............................................................................. 46
4.18.2 Technical Data..................................................................... 46
4.18.3 Control Valve ....................................................................... 48
4.19 Drain Pump, Circulation Pump ..........................................................49
4.20 Level Switch – Heater (Heater Pressure Switch)...............................49
4.21 Level Switch (Intake Overflow)..........................................................51
4.22 Temperature Sensor..........................................................................52
4.23 Top Solo Valve..................................................................................53
4.24 Turbidity Sensor (ECO Sensor).........................................................54
4.25 Electronic Unit - Power Outputs.........................................................55
4.25.1 Programming After Replacing the Electronic ....................... 56
4.25.2 Electronic Modes ................................................................. 56
5.0 Service and Maintenance……………………………………………………..57
5.1 Locking Plate - Adjustment................................................................57
5.2 Cabinet Seal - Replacement..............................................................57
5.3 Side Panel - Removal........................................................................58
5.4 Spring Bracket - Replacement ..........................................................59
5.5 Cover Plate - Removal .....................................................................60
5.6 Connecting Strip - Removal...............................................................61
5.7 Basket Support Rollers – Replacement.............................................62
5.8 Combination Dispenser - Removal....................................................64
5.9 Turbothermic Fan - Removal.............................................................65
3
Technical Information
G600 & G800 Electronic Dishwashers
G600 & G800 Electronic Dishwashers – Table of Contents (continued)
5.10 Door Panel (Outer and Inner) - Removal...........................................66
5.11 Cable Holder - Removal ...................................................................67
5.12 Lock / Handle Assembly - Removal...................................................68
5.13 Door Hinge - Removal.......................................................................69
5.14 Door Tension - Adjustment................................................................70
5.15 Top Spray Arm - Removal.................................................................71
5.16 Middle Spray Arm - Removal.............................................................71
5.17 Bottom Spray Arm - Removal............................................................71
5.18 Top Spray Arm Feed Pipe - Removal................................................71
5.19 Middle Spray Arm Cover - Removal..................................................72
5.20 Middle Spray Arm Feed Pipe - Removal ...........................................72
5.21 Flow-Through Heater - Removal .......................................................73
5.22 Temperature Limiter - Replacement..................................................74
5.23 Microfine Filter – Exchange...............................................................75
5.24 WaterProof System (WPS) - Removal...............................................76
5.25 WaterProof System (WPS) Restrictor - Exchange.............................77
5.26 Water Inlet (Diverter) - Removal........................................................78
5.27 Water Softener – Operational Check.................................................79
5.28 Water Softener Assembly- Removal..................................................80
5.29 Drip Tray - Removal ..........................................................................80
5.30 Float Switch Housing - Removal........................................................80
5.31 Float Switch – Removal....................................................................81
5.32 Steam Condenser - Removal ............................................................82
5.33 Control Valve - Removal...................................................................83
5.34 Temperature Sensor (NTC) - Removal ............................................ 83
5.35 Circulation Pump (M6) - Removal......................................................84
5.36 Circulation Pump - Partition & Impeller Replacement........................85
5.37 Circulation Pump Housing - Exchange............................................ 86
5.38 Circulation Pump – Release with Tool...............................................86
5.39 Heater Level Switch – Removal.........................................................88
5.40 Drain Pump – Removal .....................................................................89
5.41 Top Solo Valve - Removal.................................................................90
5.42 Overflow Level Switch - Removal......................................................91
5.43 Sump - Removal................................................................................92
5.44 Turbidity Sensor - Calibration............................................................93
5.45 Turbidity Sensor - Removal...............................................................93
5.46 Fully Integrated (Vi) Control Panel - Removal ...................................94
5.47 Novotronic & Touchtronic Control Panel – Removal..........................95
5.48 Fixing Bracket – Removal..................................................................96
5.49 Heating Relay & Power Relay – Removal .........................................97
4
Technical Information
G600 & G800 Electronic Dishwashers
G600 & G800 Electronic Dishwashers – Table of Contents (continued)
6.0 Fault Diagnosis……………………………………………………………….....98
6.1 General Information...........................................................................98
6.2 Programming and Service Mode - Features......................................98
6.2.1 Water Hardness Programming............................................ 98
6.2.2 Drying Options (As Applicable)........................................... 98
6.2.3 Water Intake Duration......................................................... 98
6.2.4 Buzzer (As Applicable)........................................................ 99
6.2.5 Fault Code (Retrieval)......................................................... 99
6.2.6 Increase Temperature......................................................... 99
6.2.7 With OR Without Water Softener........................................ 99
6.2.8 2nd Interim Rinse................................................................ 99
6.2.9 Width of Unit ..................................................................... 100
6.2.10 Flowmeter Count .............................................................. 100
6.2.11 Operating Hours ............................................................... 100
6.3 Programming / Service Modes – Access……………………………...100
6.4 Timing Charts – General Information................................................101
6.5 Wiring Diagrams – General Information...........................................105
6.6 Timing Charts & Wire Diagrams ......................................................105
6.7 Fault Repair.....................................................................................106
5
Technical Information
G600 & G800 Electronic Dishwashers
G600 &G800 Electronic Dishwashers – List of Figures
1-1: Appliance Overview - Typical Integrated Model...................................9
1-2: Appliance Overview – Typical Fully Integrated (Vi) Model.................10
1-3: Pre-Finished Dishwasher...................................................................13
1-4: Integrated Dishwasher.......................................................................13
1-5: Fully Integrated..................................................................................13
1-6: Dishwasher Widths ............................................................................14
1-7: Dishwasher Heights...........................................................................14
1-8: Data Tag Locations and Information..................................................17
1-9: Component Overview – Novotronic & Touchtronic Series .................18
1-10: Component Overview – Incognito (Vi) Series ....................................19
4-1: Dispenser Assembly ..........................................................................25
4-2: Cavity Style Heater Element..............................................................27
4-4: Heater Circuit.....................................................................................29
4-5: Filter Assembly ..................................................................................31
4-6: WaterProof System Connection.........................................................33
4-7: Water Intake Circuit............................................................................35
4-8: Flowmeter Assembly Components (External Flowmeter Shown) ......36
4-9: Water Intake System Equipped With Integrated Flowmeter...............37
4-10: Water Hardness Selector...................................................................38
4-11: Water Path with Integrated Flowmeter...............................................39
4-12: Water Inlet Mixer................................................................................40
4-13: Water Hardness Mixer Solenoid ........................................................41
4-14: Water Softener...................................................................................43
4-15: Components for the Condenser Drying System.................................47
4-16: Control Valve .....................................................................................48
4-17: Heater Pressure Switch – Contact Positions and Current Paths........50
4-18: Water Intake / Level Switch Circuit.....................................................51
4-19: Circulation Pump & Top Solo Valve...................................................53
4-20: Turbidity Sensor (ECO Sensor) .........................................................54
5-1: Locking Plate .....................................................................................57
5-2: Seal Fitting Plan.................................................................................57
5-3: Side Panels and Cabinet....................................................................58
5-4: Side View, Door with Bracket.............................................................59
5-5: Cover Plate........................................................................................60
5-6: Plinth area with Connecting Strip.......................................................61
5-7: Basket Guide .....................................................................................62
5-8: Bolt and Retaining Clip.......................................................................62
5-9: Basket Guide Stopper........................................................................63
5-10: Stopper removal.................................................................................63
6
Technical Information
G600 & G800 Electronic Dishwashers
G600 &G800 Electronic Dishwashers – List of Figures (continued)
5-11: Exterior view of the Inner Door Panel.................................................64
5-12: Fan Removal......................................................................................65
5-13: Inner Door Panel Removal.................................................................66
5-14: Cable Holder Removal.......................................................................67
5-15: Lock Removal....................................................................................68
5-16: Hinge Removal ..................................................................................69
5-17: Door Tension Adjustment Screw........................................................70
5-18: Middle Spray Arm Cover Removal.....................................................72
5-19: Dishwasher with Flow-Through Heater..............................................73
5-20: Flow-Through Heater with Seal..........................................................74
5-21: Microfine Filter – Replacement ..........................................................75
5-22: Pressing and Locking the Filter Assembly. ........................................76
5-23: Tilting the Flow Restrictor...................................................................77
5-24: Removing the Flow Restrictor............................................................77
5-25: Water Inlet - Removal ........................................................................78
5-26: Float Switch Housing .........................................................................81
5-27: Steam Condenser Components.........................................................82
5-28: Circulation Pump – Removal..............................................................84
5-29: Components within the Circulation Pump ..........................................85
5-30: Placing the Circulation Pump Tool into ..............................................86
5-31: Engaging the tool prongs into the Circulation Pumps Impellers.........86
5-32: Turning the Circulation Pump Tool.....................................................87
5-33: Heater Level Switch and Circulation Pump........................................88
5-34: Drain Pump - Replacement................................................................89
5-35: Circulation Pump with Top Solo Valve attached. ...............................90
5-36: Releasing the Overflow Level Switch from the Connecting Strip .......91
5-37: Self Tensioning Sump Clamp.............................................................92
5-38: Sump Clamp without the self tensioning;...........................................92
5-39: Fully Integrated (Vi) Control Panel.....................................................94
5-40: Control Panel (Novotronic and Touchtronic Dishwashers).................95
5-41: Removing the Fixing Bracket.............................................................96
7
Technical Information
G600 & G800 Electronic Dishwashers
G600 &G800 Electronic Dishwashers – List of Tables
1-1: Summary of Dimensions......................................................................15
4-1: Detergent Quantity in Combination Dispensers...................................26
4-2: Rinse Aid Dispensing...........................................................................26
4-4: Flow Restrictor Data.............................................................................32
4-5: Water Inlet Mixer Data .........................................................................32
4-6: Reactivation Cycles Timing..................................................................45
4-7: Circulation and Drain Pump Data.........................................................49
4-8: NTC Sensor Resistance Values...........................................................52
4-9: Activation of Components....................................................................55
8
Technical Information
G600 & G800 Electronic Dishwashers
1.0 Construction and Design
1.1 Appliance Overview
1.1.1 Appliance Overview – Typical Integrated Model
Figure 1-1: Appliance Overview - Typical Integrated Model
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Technical Information
G600 & G800 Electronic Dishwashers
1.1.2 Unit Overview – Typical Fully Integrated Model
Figure 1-2: Appliance Overview – Typical Fully Integrated (Vi) Model
10
Technical Information
G600 & G800 Electronic Dishwashers
1.2 Controls Overview
Miele dishwashers are currently categorized into three (3) product
series, based on the type of controls.
Novotronic
Each Novotronic model dishwasher can be operated with a single
knob. Surface mounted design technology (SMD) allows Miele
Novotronic components to be extremely durable and reliable. These
controls are capable of performing hundreds of tasks which cannot be
handled by mechanical components.
Touchtronic
This new series of Miele dishwashers is operated by pushing a single
button -- no separate temperature or drying selections -- just turn the
machine on, pick a program and Miele does the rest. All models now
include a Pots and Pans program and a Water Management System,
designed to maximize cleaning results and optimize water and energy
conservation.
11
Technical Information
G600 & G800 Electronic Dishwashers
Incognito
The Incognito (fully integrated) series dishwashers have the program
controls located on the top edge of the door; and are accessed while
the door is open. Neither seen nor heard, the Miele Incognito Series
OCI (Optical Cycle Indicator) you to see the progress of the
dishwasher cycle by way of a red light, which is steady or flashing
depending on the status of the cycle.
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Technical Information
G600 & G800 Electronic Dishwashers
1.3 Types of Dishwashers
Pre-Finished: The pre-finished construction
consist of a pre-assembled door panel and control
panel; making it an ideal replacement unit.
Available in white, black or stainless steel.
Figure 1-3: Pre-Finished Dishwasher
Integrated: This type of dishwasher is shipped
with a separate control panel, and optional GDU
(door) panel. Every Integrated dishwasher ships
with a bracket for installing a custom cabinet
panel. The use of separate components allows for
a truly customized installation.
Figure1-4: Integrated Dishwasher
Fully Integrated: Fully Integrated (Incognito)
Dishwashers are designed to blend into the
surrounding cabinetry. The operator controls are
only available when door is opened. Each
dishwasher is shipped with a bracket for securing
a custom cabinet panel. An optional Miele
stainless steel SCVi panel is also available.
Figure 1-5: Fully Integrated
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Technical Information
G600 & G800 Electronic Dishwashers
1.4 Technical Data
1.4.1 Dishwasher Width – Fullsize / Slimline
Figure 1-6: Dishwasher Widths
1.4.2 Dishwasher Height – 600 / 800 Series
23 ½ in. 17 ½ in.
32 1/4
to
34 7/8”
33 1/8
to 35”
Figure 1-7: Dishwasher Heights
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Technical Information
G600 & G800 Electronic Dishwashers
1.4.3 Summary of Dimensions
FULLSIZE G600 Series G800 Series
Height 32 ¼” - 34
7
/
8
33
1
/
8
”- 35”
Width of Machine 23
1
/
2
” 23
1
/
2
Width of Opening 23
5
/
8
” 23
5
/
8
Depth 22 ½” 22 ½”
Depth w/ door open 45 ½” 47 ½”
SLIMLINE G600 Series G800 Series
Height 32 ¼” - 34
7
/
8
33
1
/
8
” - 35”
Width of Machine 17 ½” 17 ½”
Width of Opening 17 ¾ “ 17 ¾”
Depth 22 ½” 22 ½”
Depth w/ door open 45 ½” 47 ½”
Table 1-1: Summary of Dimensions
1.4.4 Electrical Information
Power Requirements: 120 VAC, 60 Hz
Rated Load: 12.5 A / 1500 W (typical)
Circuit breaker: 15 AMPS
The appliance is equipped with a 4 ft power cord and molded
NEMA 515 plug; for connection to a NEMA 5-15R receptacle
(120VAC, 15 Amp, 3 prong, grounded outlet).
It is recommended that the power outlet for the appliance be
installed on the wall (within the cabinets), adjacent to under counter
space where the appliance is installed.
Ensure the cabinets contain no rough edges that could damage the
power cord or drain hose. If metal cabinets are used, ensure a
rubber grommet is installed around the opening.
Always exercise care when sliding the dishwasher in or out, to
prevent damaging the power cord and / or hoses.
15
Technical Information
G600 & G800 Electronic Dishwashers
1.4.5 Hard Wire Electrical Connection
Connections: L1 (Black) to L on terminal block, N (White) to N on
terminal block, GND To ground connector.
Hard wiring the dishwasher should only be done if required by
electrical code.
Do not cut the plug off the power supply cord / plug and connect it
directly to the house wiring under any circumstances. This voids the
warranty.
For hard wiring, the power cord must be removed from the
appliance by disconnecting the cord from the terminal box located
at the lower left front of the dishwasher, behind the Toekick and
Service Panel. Pass the permanent power supply cable through the
strain relief and secure it directly to the terminal box.
THIS APPLIANCE MUST BE GROUNDED
1.4.6 Plumbing Connection
1.4.6.1 Intake Connection
The appliance is equipped with a five (5) foot long Double WaterProof
System Intake Hose; equipped with a ¾ inch female hose connection;
for connection to a ¾ inch male hose thread water supply valve.
1.4.6.2 Drain Connection
The appliance is equipped with a five (5) foot long Drain Hose for
connection to a ¾ inch drain nipple.
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Technical Information
G600 & G800 Electronic Dishwashers
1.5 Data Tag
The Data Tag is located on the top edge of the door or on the right side
edge of the door (fully integrated models) - as shown.
ETL Certification –OR-
Figure 1-8: Data Tag Locations and Information
17
Technical Information
G600 & G800 Electronic Dishwashers
1.6 Layout of Components
1.6.1 Novotronic and Touchtronic Series
1 Temperature Limiter 90°C, 3F2. (before 8/99)
2 Interference Suppression Capacitor, Z2
3 Capacitor - Circulation Pump, C6
4 Rinse Aid Dispenser, Y50
5 Detergent Dispensert, Y51
6 Flow Through Heater, R1
7 Temperature Limiter 150°C, 1F2 and 2F2
8 Door Switch, S24
9 Fan M2 & PTC Release Element Y56
10 On / Off Switch, S2
11 WaterProof System (WPS), Y2
12 Electronic
13 Reed Switch - Rinse Aid, B8/1
14 Relay - Heating, 1K1/1
15 Terminal Block, X3/1
16 Circulation Pump, M6
17 Water Softener Valve, Y38/1
18 Flow Meter, B3/4
19 Reed Switch – Salt Float, B8/2
20 Drain Pump, M8
21 Level Switch - Overflow, B1/2
22 Temperature Sensor, R30
23 Float Switch, B8/3
24 Level Switch - Heating, B1/10
25 Transformer, T1
Figure 1-9: Component Overview – Novotronic & Touchtronic Series
18
Technical Information
G600 & G800 Electronic Dishwashers
1.6.2 Incognito Series
1 Temperature Sensor, R30
2 Float Switch, B8/3
3 Level Switch - Heating, B1/10
4 Relay - Mains, 1K1/6
5 Relay - Heating, 1K1/1
6 Fan, M2
7 Interference Suppression Capacitor, Z2
8 Steam Condenser (not all models)
9 Rinse Aid Dispenser, Y50
10 Detergent Dispenser, Y51
11 Flow Through Heater, R1
12 Temperature Limiter, 1F2 and 2F2
13 Switch - Door Contact, S24
14 Electronic
15 WaterProof System (WPS), Y2
16 Door Switch, S5
17 Water Intake Mixer
18 Electronic
19 Reed Switch - Rinse Aid, B8/1
20 Capacitor - Circulation Pump, C6
21 Water Control Valve, Y5
22 Terminal Block, X3/1
23 Flow Meter, B3/4
24 Circulation Pump, M6
25 Condenser Control Valve, Y6 (if equip. w #8)
26 Water Softener (Resin Tank)
27 Water Softener Valve, Y38/1
28 Reed Switch - Reactivation Salt Indicator, B8/2
29 Circulation Valve, Y27
30 Drain Pump, M8
31 Level Switch - Overflow, B1/2
Figure 1-10: Component Overview – Incognito (Vi) Series
19
Technical Information
G600 & G800 Electronic Dishwashers
2.0 Installation
Refer to the Appliance Installation Manual.
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Miele G 600 Series User manual

Category
Vacuum cleaners
Type
User manual
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