MDC CRUIZER HIGHSIDE Owner's manual

Type
Owner's manual
Copyright © Market Direct Group Pty Ltd 2021 All Rights Reserved
Phone: 1300 494 494
OWNER’S MANUAL
EDITION: 2021 - Version 1
CRUIZER HIGHSIDE
FORWARD FOLD OFFROAD CAMPER
www.marketdirect.com.au
* January 2020 AU Model shown.
Contentswww.marketdirect.com.au Ph: 1300 494 494
Contents
Use of Product .......................................................................1
Servicing ...................................................................................1
My Cruizer Highside ............................................................ 1
Section 1. Introduction ....................................................... 2
Terminology & Abbreviations ..........................................3
Tow vehicle and Trailer Compatibility ..........................3
Specications .........................................................................4
Store Locations ...................................................................... 5
Contact Details ......................................................................5
Safety Information ...............................................................6
Electrical Safety ....................................................................8
Vehicle Electrical Requirements ..................................... 9
Brake Controller ...................................................................9
Correct Vehicle Wiring for MDC Campers ................9
Trailer Lights Australia ..................................................... 10
Charging Camper ............................................................... 10
Vehicle with smart alternator ....................................... 10
Gas & Appliance Safety ................................................... 11
Gas Certication ................................................................ 11
General Safety .................................................................... 11
Gas Cylinder Safety .......................................................... 11
Rated Shackles .................................................................... 12
Attaching Chains ................................................................12
Connecting the Electrics ................................................. 12
Connecting the Breakaway ...........................................12
Using the Camper .............................................................. 14
Load Distribution Guide .................................................. 14
Ball Weight ........................................................................... 14
Effects of Weight Distribution ..................................... 14
Tyre Pressures .................................................................... 15
Pre-Trip Inspection ............................................................ 16
Tyres ....................................................................................... 16
Wheel Nuts .......................................................................... 16
Hitch and Chains ................................................................ 16
Fire Extinguisher ................................................................ 16
Brakes & Breakaway System ......................................... 16
Lights ...................................................................................... 16
Gas ........................................................................................... 16
Bearings and Seals ............................................................. 16
Fridge Fitting Chart .......................................................... 17
Hitches ................................................................................... 18
Towing with Trucks ........................................................... 18
Polyblock .............................................................................. 19
Safety Chains and Shackles ........................................... 19
Rated Shackles .................................................................... 19
Attaching Chains ................................................................ 19
DO-35 Coupling. ................................................................ 20
How to Hitch your coupling ........................................... 20
Coupling ................................................................................ 22
Uncoupling ........................................................................... 24
Canvas Care ......................................................................... 25
Seasoning the Canvas ...................................................... 25
Protecting Seams and Screens .....................................25
Zipper Care .......................................................................... 25
Protecting from Mould .................................................... 25
Setting up your Camper .................................................. 26
Choosing a Spot to Set Up .............................................. 26
Levelling Your Camper..................................................... 26
Site Power ............................................................................. 26
Using Wheel Chocks and Ramps ................................. 27
Operating the Jockey Wheel ........................................ 27
Pole Diagram ....................................................................... 28
Preparing for Bad Weather ........................................... 29
High Winds ........................................................................... 29
Packing Away Your Camper .......................................... 30
Storage & Care .................................................................... 31
Long Term Storage ............................................................ 31
Interior ................................................................................... 31
Exterior .................................................................................. 31
Securing Your Camper ..................................................... 31
Maintenance ........................................................................ 32
Camper Body Maintenance ........................................... 32
Locks and Latches ............................................................. 32
Rubber Seals ........................................................................ 32
Sealants ................................................................................. 32
Mechanical Maintenance ............................................... 33
Wheels and Tyres ..............................................................33
Brakes .................................................................................... 33
Bearings and Seals ............................................................. 33
Suspension ........................................................................... 33
Torque Settings ..................................................................34
Wheel Nuts .......................................................................... 34
Hitch ....................................................................................... 34
Brakes and Handbrake - Electric .................................35
Contentswww.marketdirect.com.au Ph: 1300 494 494
Adjuster Automotive Type ............................................. 36
Correct Use of Your Electric Brakes........................... 37
Important Safety Notice ................................................. 37
Brake Adjustment .............................................................. 37
Brake Cleaning and Inspection ..................................... 37
Brake Lubrication .............................................................. 37
Magnets................................................................................. 38
Shoes and Linings .............................................................. 38
Corrosion Prevention .......................................................38
Wheels and Tyres .............................................................. 39
Highway ................................................................................. 39
Off Road ................................................................................ 39
Suspension ........................................................................... 39
Shock Absorbers & Bushes ............................................ 39
Electrical Systems ..............................................................40
Charging from your vehicle ............................................40
Chargers & Inverters ........................................................40
Battery Care ........................................................................ 40
12 Volt Wiring Diagram .................................................. 41
Control Panel (Old Style) ................................................ 42
Control Panel (New Style) .............................................. 42
Gas & Water Systems .......................................................43
Hot Water System ............................................................. 43
Water Pumps .......................................................................43
Connecting the Gas .......................................................... 43
Pre-Trip Checklist ..............................................................44
Tyres .......................................................................................44
Wheel Nuts .......................................................................... 44
Hitch and Chains ................................................................ 44
Fire Extinguisher ................................................................44
Brakes & Breakaway System .........................................44
Lights ......................................................................................44
Useful Accessories ............................................................44
Levelling Blocks .................................................................. 44
Wheel Chocks ..................................................................... 45
Covers .................................................................................... 45
Stone Protection ................................................................ 45
Trouble Shooting ................................................................46
Electrical ...............................................................................46
Water...................................................................................... 47
Gas ........................................................................................... 47
Brakes ....................................................................................48
Handy Tips ........................................................................... 49
Driving Off Road ................................................................ 49
Trip Planning ........................................................................ 50
Warranty Statement .........................................................51
Maintenance & Parts ........................................................ 55
Hub Assembly ..................................................................... 56
Trailing Arm Bushes .......................................................... 57
Spare Part Numbers ......................................................... 58
Travel Record ...................................................................... 59
Maintenance Schedule ....................................................60
Supplier Contact Details ................................................. 72
Video Tutorials .................................................................... 74
Handover Video ................................................................. 74
Set Up Guide Main Tent .................................................. 74
Awning Set Up Guide ....................................................... 74
Setting Up Annex ............................................................... 74
Packing Up Guide .............................................................. 74
www.marketdirect.com.au Ph: 1300 494 494
Copyright © Market Direct Group Pty Ltd 2021 All Rights Reserved
All les and information contained in this Owner’s Manual are copyright by Market Direct Group Pty Ltd, and may
not be duplicated, copied, modied, or adapted, in any way without our written permission. Our Owner’s Manual may
contain our service marks or trademarks as well as those of our afliates or other companies, in the form of words,
graphics, and logos.
Your use of our Owner’s Manual does not constitute any right or license for you to use our service marks or trademarks,
without the prior written permission of Market Direct Group Pty Ltd.
Our Content, as found within our Owner’s Manual, is protected under Australian and foreign copyrights. The copying,
redistribution, use or publication by you of any such Content, is strictly prohibited. Your use of our Owner’s Manual
does not grant you any ownership rights to our Content.
DISCLAIMER: This manual is provided in good faith and Market Direct Group Pty Ltd.
may amend or update this owner manual from time to time.
Use of Product
The intent and purpose of this manual is to assist owners in the correct use and operation of the product and outline the servicing
schedule to be followed, ensuring the correct maintenance of the product.
Servicing
Servicing information contained in this owner manual is provided for those who have appropriate technical skills and relevant to
the subject matter the publication deals with in regard to maintenance and repairs. The servicing content of this manual assumes
a satisfactory technical knowledge and mechanical skills and experience. It is not suitable for people who are not trained or
qualied in the subject matter it deals with. If you do not have the appropriate skills and experience, or if you do not have access
to appropriate tools and equipment, you may injure yourself or others around you and/or you may cause damage to the Caravan
you are working on, including making it unsafe. Users of this owner manual must:
Read all content thoroughly. It is especially important to have a good understanding of all the contents shown in the
INTRODUCTION and SAFETY Sections of this publication.
Use only the correct tools and equipment for all repairs and servicing.
If part replacement is necessary, replace the part with the same part number or equivalent part. DO NOT replace it with a
part of inferior quality.
Observe all ‘Cautions’ and ‘Notices’ to reduce the risk of personal injury during service or repair, or improper service or repair
that may damage the Caravan or render it unsafe.
Understand that the ‘Cautions’ and ‘Notices’ in this publication are not exhaustive because it is impossible to warn of all
possible hazardous consequences that might result from failure to follow the instructions in this publication.
You must carry out your own risk assessments as you work.
Market Direct Group Pty Ltd. does not accept any and all liability which may arise because a user of this
publication fails to follow directions in the publication or safe work methods associated with use and
maintenance of the product.
Those without the required skills, knowledge, tools, and experience to work on and maintain this product should seek the services
of a suitably qualied person or business. This publication is based on the latest product information at the time of release.
However, specications and procedures are subject to change without notice.
www.marketdirect.com.au Ph: 1300 494 494 1
My Cruizer Highside
DISCLAIMER: By receiving this handbook, you confirm there you have read and agree to all
the terms and conditions and understood the use and maintenance care of MDC®
NAME:
MODEL:
VIN:
BUILD DATE:
TARE:
ATM :
TYRE SIZE:
DEALER:
ADDRESS 1:
ADDRESS 2:
www.marketdirect.com.au Ph: 1300 494 494 2
Section 1. Introduction
WELCOME TO MDC
Off road caravanning is a rewarding way to travel and see our great country. Owning an AusRV Caravan or Hybrid
Caravan will afford you the opportunity to travel to remote places and stay in comfort. It is the intention of MDC
for you to have the best possible owner experience and enjoy the great outdoors.
ATM (Aggregate Trailer Mass) Rating: The total permissible mass of the Trailer. This includes the coupling mass
and whatever you add as payload (e.g. water, gas, luggage)
up to the specified rating. The ATM Rating must not be exceeded.
GTM (Gross Trailer Mass) Rating: The total permissible mass that can be supported by the wheels/ tyres of
the Trailer. This includes whatever you add as payload (e.g. water, gas, equipment and luggage), but does not include
the mass supported by the tow vehicle.
The GTM Rating must not be exceeded.
Tare Weight: The total weight of the trailer (load on tyres plus coupling load) with all options and fittings as
supplied by the manufacturer, with empty water tanks, excluding fluids not essential for operation on public
roads, and without luggage or personal effects.
Campers for illustration purposes only.
www.marketdirect.com.au Ph: 1300 494 494 3
Terminology & Abbreviations
Ball Weight: The downward load exerted on the tow point of the vehicle by the trailer.
GCM: (Gross Combination Mass): This is the total allowable combined mass of tow vehicle and trailer as
determined by the tow vehicle manufacturer.
Camber: Camber angle is the measure in degrees of the difference between the wheel’s vertical alignment
perpendicular to the surface. If a wheel is perfectly perpendicular to the surface, its camber would be 0 degrees.
Camber is described as negative when the top of the tyre begins to tilt inward towards the chassis rail.
Toe In/out: Negative toe, or toe out, is the front of the wheel pointing away from the centreline of the vehicle.
Positive toe, or toe in, is the front of the wheel pointing towards the centreline of the vehicle.
Toe can be measured in linear units, at the front or rear of the tyre, or as an angular deflection. In the case of MDC
products, the “toe in” is measured in millimetres at the front of the tyre from the chassis rail.
Tow vehicle and Trailer Compatibility
Your tow vehicle manufacturer has applied a maximum towing capacity to the vehicle which is the Aggregate Trailer
Mass (ATM) and a maximum Gross Combination Mass (GCM). These specifications MUST NOT be exceeded. It is
your responsibility to know, understand and follow these specifications. Vehicle manufacturers may also specify or
recommend “Weight Distribution Bars” when towing under certain conditions. You MUST ensure this is
compatible. with the vehicle and trailer combination.
DANGER – Exceeding manufacturer weight and combination limits can result
in loss of control leading to death or serious injury. Your tow vehicle and hitch
must be rated for the Gross Vehicle Weight of the trailer.
DANGER
www.marketdirect.com.au Ph: 1300 494 494 4
Specifications
LENGTH 5.3m
TENT COLOUR Khaki / Sand
HEIGHT (HIGHEST) 2.8m
DRAWBAR 120 x 50 x 3mm RHS extended
TOWBALL WEIGHT Approx. 179kg
TARE WEIGHT Approx. 1580kg
ATM 2300kg
SIZE CLOSED 2,100 x 1,800 x 725mm
OPENED 5,100 x 1,800 x 2,250mm
STYLE Hard oor - forward fold
SUSPENSION Independent suspension with dual shock absorbers, trailing arm
and coil spring
WHEEL/TYRE INFO 4 x Brand new 16” (Toyota 6 stud pattern) alloy wheels
and mud terrain tyres
STONE GUARD Stone guard & stone tamers
BRAKES 4WD 12” electric with hand brake
GAS CYLINDERS 2 x 4kg gas cylinder holders
JERRYCAN HOLDER 1 x 20L jerry can holders
KITCHEN CONSTRUCTION Thetford stainless steel Argent 4 burner hob deluxe cooker
FRIDGE SLIDE Capable of holding up to 80L Engel / 110L Evakool
WATER TANK 120L poly tank with 3mm alloy bash plate with 12V electric pump
HOT HEATER Country Comfort LPG gas instant – 6L p/m, not plumbed
BATTERIES 3 x 100amp 12V deep cycle batteries
HOT HEATER 14L Truma boiler (gas)
BATTERIES AGM deep cycle, 2 x 100ah
INVERTER 600W modied Sine 240V inverter
STEREO SYSTEM Kenwood stereo & speakers
SOLAR 180W folding solar panel
JOCKEY WHEEL 10” Swing-up and lockable
STABILISER LEG 4 x heavy duty lockable and adjustable drop-down
LIGHTS LED submersible taillights and number-plate light
CHARGER Projecta 15A 7 stage full auto 240V charger
HITCH Cruisemaster DO35
TENT A huge 22sqm of living space if tent and annex set up
MATTRESS BED BASE SIZE Innerspring queen size mattress included (1.95m x 1.65m)
POLES Galvanized steel poles, dia19/22/25mm
www.marketdirect.com.au Ph: 1300 494 494 5
QUEENSLAND
Brisbane
3/711 Beaudesert Rd
Rocklea QLD 4107
Caboolture
4 Boeing Place
Caboolture QLD 4510
NEW SOUTH WALES
Sydney
1/12 Avalli Road,
Prestons NSW 2170
Newcastle
Unit 1, 2364 Pacic Hwy
Heatherbrae NSW 2324
VICTORIA
Melbourne
126 Canterbury Rd
Kilsyth South VIC 3137
Campbelleld
1551 Sydney RD
Campbelleld VIC 3061
WESTERN AUSTRALIA
Welshpool
18 Bellows Rd
Welshpool WA 6106
SOUTH AUSTRALIA
Adelaide
1246 South Rd
Clovelly Park SA 5042
Store Locations
NATIONAL TOLL FREE WARRANTY HOTLINE SPARE PARTS
1300 4X4 4X4
1300 494 494
1300 MDC CARE
1300 632 2273
1300 MDC PARTS
1300 632 72787
www.marketdirect.com.au Ph: 1300 494 494 6
Safety Information
WARNING - Before using this product, you should read this manual, and those manuals
supplied by component manufacturers applicable to this product.
This manual is supplied as a reference to required maintenance of the product. Failure to use and maintain the
product in accordance with what is outlined in this manual may affect your warranty.
Incorrect and/or insufcient maintenance may cause product failure resulting in property loss, damage or injury
or death. Maintenance intervals are critical for normal use, extreme use may require shorter or additional maintenance
intervals. Manual content does not imply express or other any warranty, the owner should read the limited warranty
terms included in this booklet.
Before using this product, you should be certain your tow vehicle is suitably rated and equipped to tow the product
safely and legally. The trailer and vehicle pairing must we within the safe “Maximum Towing Capacity”,
“Ball Weight Capacity” and “Gross Combination Mass” as stated by the vehicle manufacturer.
This camper is tted with electric brakes and a “Breakaway System”. Requirements for breakaway systems can
vary from state to state. It is mandatory to supply a maintenance charge to the breakaway battery source while
driving. You MUST ensure this capability is tted to your vehicle. The maintenance charge is supplied to the
camper via the Anderson plug on the drawbar.
WARNING: BALL LOADING (DOWNWARD LOAD ON TOW HITCH) MUST NOT EXCEED 300KG OR THE
MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING, WHICH EVER IS
THE LOWEST. Exceeding these limits may result in an accident causing serious injury or death and/or property
damage.
It is important to load your camper correctly to distribute weight evenly and achieve a suitable ball weight load and
prevent loading in a manner that can cause a Camper to sway and/or roll excessively left and right. The industry
optimum ball weight on a camper is between 9 and 11% of the total Camper weight. MDC Campers t into this
category and 10% should be used as the starting point.
Modications to The Product
Gas Systems
The installed gas system on this product is an approved and certied installation. Any changes, modications or
adjustment may render the system non-compliant and dangerous. Market Direct Group Pty Ltd does not condone,
recommend, or otherwise consent to any modications, adjustment, addition or tampering in any way with the installed
gas system on any and all products.
Chassis
All MDC chassis are fully engineered and veried using Finite Element Analysis (FEA) software. This ensures that
the chassis for each model passes the relevant regulations and design rules as originally provided to the customer.
Any modication to the chassis or drawbar whatsoever (no matter how minor) will inevitably change this – whether it
impacts the towing dynamics, expected loads and stress points, safety chain attachment points, overall trailer length
etc.
Market Direct Group Pty Ltd does not condone, recommend, or otherwise consent to any modications, adjustment,
addition or tampering in any way with the drawbar, safety chains or safety chain attachment points.
www.marketdirect.com.au Ph: 1300 494 494 7
Jacking Your Camper
Your trailer is tted with purpose built jacking points and from January 2021 supplied with a suitable jack. An
appropriately rated bottle jack is an acceptable alternative, however when using the jacking point beneath the
trailing arm ensure the jack is of a retracted height that will t under the jacking point when the tyre is deated. A
suitably rated “High Lift” jack may be used on the jacking points on the side of the body behind the wheels provided
it has the correct positive engagement tting to match the trailer.
To ensure safe usage the following must be followed:
The jack is to be used on level rm ground wherever possible.
The wheels of the trailer should be chocked, and no person should remain inside the trailer whilst it is being
jacked.
No person should place any portion of their body under a trailer that is supported by a jack.
The trailer should be attached to the towing vehicle whilst being jacked.
When performing maintenance ensure suitably rated jack stands are used.
Do not rely on the trailer being supported by the jack.
Under the trailing arm Behind the wheels
Under the chassis
www.marketdirect.com.au Ph: 1300 494 494 8
Electrical Safety
Failure To Follow These Instructions May Result In Death Or Serious Injury!
Warning
When working with electrical equipment or lead acid batteries, have someone
nearby in case of an emergency.
Study and follow all the battery manufacturer’s specic precautions when installing,
using, and servicing the battery connected to the inverter.
Wear eye protection and gloves.
Keep unit away from moist or damp areas.
Avoid dropping any metal tool or object on the battery. Doing so could create a
spark or short circuit which goes through the battery or another electrical tool that
may create an explosion.
Warning
Shock Hazard! Keep Away From Children
Avoid moisture. Never expose unit to snow, water, etc.
Unit provides 230 VAC, treat the AC output socket the same as regular wall AC
sockets at home.
Read and understand the information in the manual before operating this
equipment
The 240v electrical system in your camper has been certied by a trade qualied person. Under no circumstances
should an unqualied person interfere with, modify, or repair this system. An RCD safety device is tted to this
camper for your safety.
• Always use a 15amp lead to connect to mains power.
• Do not modify the earth pin to accommodate a lesser lead.
• When connecting to 10amp mains, always use an approved adapter.
Never coil power leads when in use. Lay the lead out in lengths in a safe manner that prevents
creating a trip hazard.
www.marketdirect.com.au Ph: 1300 494 494 9
Vehicle Electrical Requirements
Brake Controller
All MDC campers and campers require an electric brake controller to be tted to the tow vehicle by law.
There is a wide range of controllers available that are suitable.
Correct Vehicle Wiring for MDC Camper
If your camper is tted with a breakaway system (Cruizer HS, Robson XTT), to comply with national laws on breakaway
systems, you must supply a maintenance charge to the battery/batteries that power the system should it be activated. In
all MDC products, the breakaway is powered by the house batteries in the camper. For this purpose and Anderson plug
connection is tted to all MDC campers on the drawbar. Your vehicle will need to be tted with a power supply to a 50
amp Anderson plug near the towbar so the trailer can be connected. The vehicle only needs to supply power while it is
running so a voltage sensitive relay or switching device may be used to protect the start battery when the car engine is
stopped.
www.marketdirect.com.au Ph: 1300 494 494 10
This wiring is for the Cruizer HS
Trailer Lights Australia
Plug type – 7 Pin Flat (7 pin round by request)
Pin 1 Yellow Left Indicator
Pin 2 Black Reversing Signal
Pin 3 White Earth Return
Pin 4 Green Right Indicator
Pin 5 Blue Service Brakes
Pin 6 Red Brake Lights
Pin 7 Brown Taillights, clearance lights and side markers
Charging Camper While Driving
Plug Type – 50 amp Anderson Plug
Vehicle with or without smart alternator:
The Anderson plug can be connected to the start battery on the vehicle and should include the following to protect the
start battery.
1. 50 amp relay to stop power supply when vehicle is not running
2. 50 amp fuse or circuit breaker at the battery
Vehicle with smart alternator:
The Anderson plug can be connected to the start battery on the vehicle and should include the following to protect the
start battery.
1. a) A DC to DC charger will need to be installed in the camper to activate the smart alternatorthrough
the vehicle ECU to sense the camper batteries and charge to full capacity.
b) The vehicle smart alternator function will need to be turned off in the vehicles ECU to fully charge
the camper batteries.
2.50 amp relay to stop power supply when vehicle is not running
3.50 amp fuse or circuit breaker at the battery
www.marketdirect.com.au Ph: 1300 494 494 11
Gas & Appliance Safety
Gas Certication
Your Camper has been supplied gas tested and certied. Any additions or alterations to the gas system must be
performed by an authorised person and will require re-certication and testing. Also note any alterations may affect
your warranty on both the system and appliances.
General Safety
Your Camper may have a number of gas safety labels afxed throughout containing important information. All
instructions are to be followed and the labels shall not be removed for any reason.
Make sure to close appliance valves before opening the cylinder valves.
Where readily accessible, check connections at the appliances, regulator, hoses and cylinders periodically for leaks
with soapy water (or an equivalent) – this should be done every time a cylinder is changed or at least annually.
CAUTION – the ammonia present in some soaps and detergents can react with brass ttings and cause such ttings to
crack after a short period of time. Therefore, caution should be exercised when using soap solutions on brass ttings and
all connections should be rinsed thoroughly with fresh water as soon as possible after the application of the soap solution.
Never use a match or ame when checking leaks.
Never use cooking appliances for comfort heating.
In the event of a re, immediately close cylinder valve if safe to do so.
Appliances must not be altered without the authorisation of the manufacturer.
In the event of an accidental gas leak, close cylinder valve and ventilate the area using a safe method until the
air is clear.
Flexible hoses are used between the LP Gas Cylinder and regulator as well as between your slide-out kitchen
cooker (if tted) and the gas bayonet. These exible hoses are easily accessible and shall be inspected regularly
by a competent person.
Gas Cylinder Safety
LP Gas cylinders have a 10-year lifespan between inspection and re-certication. Always use gas cylinders that
are within their compliance date.
For drawbar mounted cylinders (if applicable), orient the cylinder relief valves of both cylinders discharge away from
both the trailer and towing vehicle as shown.
For gas cylinders stored in a dedicated LP Gas Locker ensure the locker is kept closed at all times unless changing or
operating the cylinders.
Close cylinder valves when appliances are not in use or while refuelling is in progress.operating the cylinders.
Ensure cylinder valves are closed to prevent the unintended release of gas from a cylinder.
www.marketdirect.com.au Ph: 1300 494 494 12
Gas Appliance Safety
Gas appliances are certied and have a ame safeguard feature to stop gas ow in the event of the ame going out.
Never interfere with this function or replace appliances with a non-certied type.
Slide-out kitchens with cookers should only be operated with an annex fully erected. Failing to do so may affect the
safety and operation of the gas appliance.
Slide-out kitchens with cookers must only be used with a exible connecting hose that is disconnected from thegas
bayonet tting when in its stored position. Under no circumstances permanently connect this appliance.
Only approved and suitable gas appliances with ame safeguard systems shall be connected to the gas bayonet(if
tted).
Safety Chains and Shackles
Rated Shackles
Always use load rated shackles applicable to the weight of your trailer.
Attaching Chains
When attaching chains, you must always cross them and attach each chain to the diagonally opposite side of the towbar.
Ensure chains are not too long and where necessary attach to links further back from the end.
Periodically check the chains for visual wear or damage. If worn or damaged, arrange for these to be replaced with
approved, certied and suitably rated chains.
Connecting the Electrics
When connecting ensure the electric cables to your tow vehicle cannot drag on the road or foul the coupling. If
necessary, use zip ties or like keep them neat and safe from damage.
Connecting the Breakaway
The breakaway lanyard is connected to a simple switch on the drawbar. When connecting the lanyard to the tow vehicle
it should be connected to a solid part of the vehicle. Do not incorporate its connection with the safety chains.
www.marketdirect.com.au Ph: 1300 494 494 13
Caution
DO NOT CONNECT THE BREAKAWAY LANYARD TO THE SAME POINT AS THE SAFETY CHAIN SHACKLES.
DO NOT USE THE BREAKAWAY AS AN ALTERNATIVE TO THE HANDBRAKE AND DO NOT REMOVE THE
PIN AS AN ALTERNATIVE SECURITY MEASURE. REMOVING THE PIN WILL RAPIDLY DISCHARGE THE
BATTERIES.
IT IS A MANDATORY REQUIREMENT THAT THE BREAKAWAY BATTERY SOURCE BE CHARGED DURING
TOWING.
NOTE: MODELS PREVIOUS TO 2021 WITH 2000KG ATM WERE NOT REQUIRED TO HAVE A BREAKAWAY
SYSTEM FITTED. Previous models cannot be ATM upgraded.
Anderson PlugBreakaway Switch
www.marketdirect.com.au Ph: 1300 494 494 14
Using the Camper
WARNING: BALL LOADING (DOWNWARD LOAD ON TOW HITCH) MUST NOT EXCEED 300KG OR THE
MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING, WHICH EVER IS
THE LOWEST. Exceeding these limits may result in an accident causing serious injury or death and/or property
damage.
Always load evenly to both sides of the camper
Load heavy weight over or as close to over the axle as possible and as low as possible.
Never load in a manner that causes the ball weight to exceed the limit of the tow vehicle.
Ensure no items can move during travel. Secure all items to prevent damage to the camper.
Consider water tank levels and how they may affect the balance front and back and the percentage of ball
weight.
Load Distribution Guide
The diagram below illustrates best placements of items based on weight.
Ball Weight
When loading your camper, the ideal ball weight once loaded is around 10% of the total weight of the camper. Use a ball
weight scale to identify the ball weight and load the camper in a manner that achieves the desired weight. Ideally, once
loaded the rst time, take the camper to a weigh bridge, and measure the total weight loaded including the weight on the
jockey wheel. When the total weight is known, adjust the load locations to meet the desired balance considering 10% is
the generally accepted benchmark.
Effects of Weight Distribution
The distribution of weight in a camper can inuence the handling and erformance of the van. Overloading the front or
rear may cause adverse handling and sway. Additionally, overloading the front or back can induce a pendulum effect that
can cause dangerous sway and cause an accident.
www.marketdirect.com.au Ph: 1300 494 494 15
Tyre Pressures
Tyre pressures have a large effect on the handling of your camper. Tyres that are under the recommended pressure
for the campers’ actual weight can cause a dangerous sway. It is important to follow the correct pressure guide.
The guide below indicates pressure for the axle load stated or GTM not the ATM which includes ball weight.
Pressures are cold ination applicable to the standard Goodride 265/75R16 tyres tted.
Actual Axle Weight Pressure PSI
Single Axle
Pressure Kpa
Single Axle
1600kg 41psi 283Kpa
1700kg 44psi 303Kpa
1800kg 45psi 310Kpa
1900kg 49psi 338Kpa
2000kg 52psi 358Kpa
2100kg 54psi 372Kpa
2200kg 57psi 393Kpa
2300kg 59psi 406Kpa
www.marketdirect.com.au Ph: 1300 494 494 16
Pre-Trip Inspection
Tyres
Before any trip check the following
Correct tyre pressures
Tyres are in good condition free from damage and uneven wear.
Tread is of legal and acceptable depth.
Wheel Nuts
Ensure wheel nuts are tensioned to the correct torque using a torque wrench.
All wheel nuts are in place.
Hitch and Chains
Ensure hitch and chains are free of damage.
Hitch locking mechanism functions correctly.
Hitch is properly lubricated.
Hitch articulates correctly.
Fire Extinguisher
Extinguisher is properly mounted and within date.
Extinguisher charge gauge is in green.
Brakes & Breakaway System
Brakes operate correctly when both operated by manual control and via pedal.
Lights
Ensure all trailer lights are functioning.
Gas
Ensure cylinder valve(s) are closed and cylinders are restrained.
Turn all gas isolation valves to the OFF position.
Bearings and Seals
Bearings are a consumable item should be removed, inspected and repacked with grease every 5,000km
and replaced every 10,000km as best practice. See maintenance schedule for guidance.
Bearing Number: Inner Bearing 25590
Cone: 25520
Outer Bearing 25590
Cone: 25520
Seal: 55 x 85 x 12
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44
  • Page 45 45
  • Page 46 46
  • Page 47 47
  • Page 48 48
  • Page 49 49
  • Page 50 50
  • Page 51 51
  • Page 52 52
  • Page 53 53
  • Page 54 54
  • Page 55 55
  • Page 56 56
  • Page 57 57
  • Page 58 58
  • Page 59 59
  • Page 60 60
  • Page 61 61
  • Page 62 62
  • Page 63 63
  • Page 64 64
  • Page 65 65
  • Page 66 66
  • Page 67 67
  • Page 68 68
  • Page 69 69
  • Page 70 70
  • Page 71 71
  • Page 72 72
  • Page 73 73
  • Page 74 74
  • Page 75 75
  • Page 76 76
  • Page 77 77
  • Page 78 78

MDC CRUIZER HIGHSIDE Owner's manual

Type
Owner's manual

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI