AMERICANA ALUMA-VENT Installation Instructions Manual

Brand: AMERICANA

Model: ALUMA-VENT

Type: Installation Instructions Manual

Before You Begin:

 Consult your local building department for any required permits

You may be required to obtain a building permit for this structure. Contact your local building department

for details.

 Read instructions thoroughly

Please read all instructions and notes carefully prior to assembly. Americana is not responsible for replacing

parts lost or damaged due to incorrect assembly.

 A solid attachment is required for all existing structures

All points of attachment to existing structures (such as house, deck, or patio) must be into solid, structurally

sound, and secure material. Example: wood or metal studs, joists, headers, plates, or sills.

Attachment may be made to block, concrete, brick, or stone veneer with suitable anchors, purchased

separately. Note: Failure to properly fasten unit to wall, deck, porch, or patio may result in damage to the

unit, damage to the structure it is attached to, and could cause serious bodily injury.

 Check for all parts

Use the Parts and Hardware List to check for any missing parts. To prevent scratching of painted materials,

place on a tarp or other protective material.

 Assistance may be required during certain steps of assembly.

CAUTION

 Proper site preparation is required.

 Standard shade structure design does not include additional loads such as hanging heavy plants,

swings, or other objects.

 DO NOT stand or sit on the shade structure roof.

 Repair or replace broken parts immediately.

 This kit contains parts with metal edges. Please be careful when handling.

Americana Building Products .

10/29/2013

ALUMA-VENT AWNING

REGULAR END STYLE

INSTALLATION INSTRUCTIONS

1-800-851-0865 or

www.americana.com

Options in your kit:

A. Splice — Pg 16

B. Column — Pg 17

C. C-Channel Brace — Pg 19

D. Runner Brace — Pg 21

E. Kicker Brace — Pg 23

F. Extended Ends — Pg 24

G. Flat Ends — Pg 25

To view installation video,

visit www.americana.com.

Select “Residential Products”.

Select “Installation” at the top

of the page.

Select “Streaming Videos”

then “Aluma Vent Installation.”

Tools Needed for Installation

Installation Notes and Tips

 Complete site preparation before beginning assembly.

 DO NOT attempt to assemble on a day with strong winds.

 Have assistance nearby to lift and secure parts in place.

 It is recommended to lower the speed of electric drills during this installation. Installing Tek screws at

a high RPM may cause the Tek screws to become damaged or break during installation.

 Avoid over-driving, under-driving, or driving at an angle to properly install fasteners. Over-driven

fasteners can depress the material and allow water to collect around the fastener, which will corrode

the surface finish. Under-driven fasteners can cause leaks and may back out over time.

 We strongly recommend using a high grade sealant, such as our 100% silicone caulk and sealant.

Caulking should be applied uniformly and without skips. A poor caulking job can cause leaks.

Americana Building Products .

10/29/2013

Safety Glasses

Tape Measure

Carpenters Level

Electric Drill

Screw Driver

Flat & Phillips

Ladder

Socket / Hex Head Driver

Sizes: 1/4”, 11/32”, 3/8”

Drill Bit

Sizes: 1/8”, 5/16”

Other Required Tools: Gloves, Chalk Line, Silicone Caulking

Recommended Tools: Rubber Mallet, Carpenters Square, Pliers, Tin Snips

CORRECT

TOO LOOSE TOO TIGHT

Note: These are basic installation guidelines for our standard load units and may not be suitable to your

specific installation. It is important to follow all local and national building codes when installing any exterior

improvement product. If you have questions regarding the proper installation of any Americana product, please call

us toll free

Required Parts Not Included In Kit:

Appropriate anchors or lag screws to attach awning to your home’s exterior finish, 3/16” diameter.

Parts List

NOTE: Length and quantity of parts will vary based on the size of the awning.

Rafter

Part Code: 60506

Sawtooth

Part Code: 60507

Runner

Part Code: 10459-C

Apron Bar

Part Code: 60502

Flashing

Part Code: 10459-E

Louvers

Part Code: 10417-H

Bottom Pan

Part Code: 10417-I

Top Pan

Part Code: 10417-J

End Pan (RH Shown)

Part Code: 10417-K

Clip

Part Code: 60505

Wall Bracket

Part Code: 60504

Americana Building Products .

Aluma-Vent Installation Guide

Hardware List

#8 x 3/4” Screw

Part Code: 20121

#8 x 1/2” Bolt

Part Code: 20754

#8 Hex Nut

Part Code: 20502

Screws shown actual size.

Americana Building Products .

Aluma-Vent Installation Guide

#14 x 3/4” Screw

Part Code: 20792

Optional Coordinating Parts and Hardware

NOTE: Length and quantity of parts will vary based on the size of the awning.

Flashing Splice

Part Code: 10459-L

Runner Splice

Part Code: 60515

Column

Part Code: 60722

Upper Column Bracket

Part Code: 90442

Column Mounting Bracket

Part Code: 50131

C-Channel Brace

Part Code: 30151-N

C-Channel Wall Bracket

Part Code: 30151-O

1/4” x 2-1/2” Bolt

Part Code: 20406

1/4” x 3/4” Bolt

Part Code: 20751

1/4” Square Nut

Part Code: 20503

1/4” Flat Washer

Part Code: 20902

1/4” x 1-3/4” Tapcon Anchor

Part Code: 20794

Kicker Brace

Part Code: 6081X

(varies by length)

Americana Building Products .

Aluma-Vent Installation Guide

STEP 1

In some cases, rafter (A) and sawtooth (B) are not

pre-assembled. If this happens, position rafter (A)

so the curl rests on top of sawtooth (B) and the front

ends are flush. Attach using a #8 x 3/4” screw (AA)

through the pre-drilled hole in sawtooth (B).

Open the right-hand rafter (A) and sawtooth (B)

assembly to approximately the desired slope of the

awning.

FRONT VIEW

Americana Building Products .

Aluma-Vent Installation Guide

STEP 2

Attach wall bracket (G) to sawtooth (B) using (2) #8

x 3/4” screws (AA) through the pre-drilled holes.

DO NOT completely tighten screws at this time.

NOTE: If you ordered the optional flat style louver

ends, see Optional Sheet G.

STEP 3

Select the right-hand set of louvers (H). Lay each

one on a flat surface and make a horizontal bend

even with the notch at the top end. Bend at

approximately a 90 degree angle, and then bend

back to approximately a 45 degree angle.

Americana Building Products .

Aluma-Vent Installation Guide

STEP 4

Insert the curl of the shortest louver (H) into the

curled channel of rafter (A) over the first tab from

the front on sawtooth (B).

Align the holes in louver (H) with the holes in

sawtooth (B) by raising or lowering rafter (A).

If necessary, also change the bend on louver (H).

Attach using (2) #8 x 3/4” screws (AA).

TIP: Install screw (AA) in the back hole of louver (H)

first, then use the leverage of sawtooth (B) and

rafter (A) to align the front hole.

STEP 5

Repeat step 4 to complete the right end louver

assembly, beginning with the longest louver (H) and

working down.

On awnings with extended ends, begin with the

louver closest to the back end of rafter (A). Sawtooth

(B) will have extra tabs for the extension louvers. Be

sure not to attach the last louver to an extension tab.

NOTE: If you ordered extended louver ends, see

Optional Sheet F.

FRONT VIEW

Americana Building Products .

Aluma-Vent Installation Guide

STEP 6

Select the right-hand end pan (K) by checking the

sticker at the top of the pan. Attach to the right-hand

louver (H) assembly using #8 x 3/4” screws (AA).

Line up the pre-drilled holes in end pan (K) with the

pre-drilled holes in rafter (A).

STEP 7

Bend the valance of end pan (K) and attach to

louver (H) using #8 x 3/4” screws (AA) through the

pre-drilled holes.

This completes the right-hand end assembly.

Repeat steps 1-7 to complete the left-hand end

assembly.

Look for

sticker at

top of pan.

Americana Building Products .

Aluma-Vent Installation Guide

STEP 8

Attach runners (C) to the left- and right-hand end

assemblies using #14 x 3/4” screws (DD) through

the pre-drilled holes in rafter (A).

STEP 9

Select flashing (E) and attach to end pans (K) using

#8 x 1/2” bolt (BB) and #8 hex nut (CC) through the

pre-drilled holes.

Americana Building Products .

Aluma-Vent Installation Guide

STEP 10

At this point, the awning may be lifted up and

attached to the mounting surface. Anchors are not

supplied with this kit. 3/16” diameter anchors

suitable for your mounting surface are required.

NOTE: Awning must be attached to a solid

structural support. DO NOT attach awning to

sheathing, siding, flashing, or any other

non-structural surface.

While using a level to keep flashing (E) plumb,

attach to the mounting surface through the

pre-drilled holes. Pre-drill a pilot hole into the

mounting surface using a 1/8” drill bit before

attaching anchors.

STEP 11

With only the top of the awning attached to the

mounting surface, use a level to plumb sawtooth (B)

and louvers (H). Looking at the side of the awning,

the louvers should be parallel to the mounting

surface. Looking at the front of the awning, the

louvers should appear straight up and down.

With the awning properly aligned, attach mounting

bracket (G) to the mounting surface using 3/16”

diameter anchor, purchased separately. Then be

sure to tighten the #8 x 3/4” screws (AA) attached to

mounting bracket (G). Pre-drill a pilot hole into the

mounting surface using a 1/8” drill bit before

attaching anchors.

TIP: Align and attach one end of the awning

before moving to the other side to avoid either

side falling out of alignment.

Once the awning is attached, if you need to

move runner (C) to avoid an out-swinging door

or window, remove #14 x 3/4” screws (DD),

re-position the runner, then re-attach screws.

Americana Building Products .

Aluma-Vent Installation Guide

STEP 12

Select the bottom pans (I). Lay each one on a flat

surface and make a horizontal bend even with the

notch at the bottom end. Bend to approximately a

90 degree angle.

STEP 13

Attach bottom pans (I) to flashing (E) using #8 x 1/2”

bolt (BB) and #8 hex nut (CC).

Americana Building Products .

Aluma-Vent Installation Guide

STEP 14

Select apron bar (D). Using a flat head screw driver,

pry up each hook so there is approximately 1/8”

gap. This will make it easier to attach top pan (J) in

later steps.

STEP 15

Position apron bar (D) behind end pans (K) and

bottom pans (I). Fit the hooks of apron bar (D)

through the rectangular holes of the pans. Bend the

valance of bottom pans (I) forward as necessary.

Attach apron bar (D) to end pans (K) using #8 x 3/4”

screw (AA) next to the rectangular holes.

NOTE: Apron bar hook MUST fit through each hole

for proper alignment of pans.

Americana Building Products .

Aluma-Vent Installation Guide

STEP 16

Attach clip (F) to runner (C) between two pans.

Hook clip (F) over one side of runner (C), being sure

the retainers are over the lip of both pans.

Compress the top of runner (C) until you can snap

clip (F) over the other side.

Start from both ends and alternate, working towards

the center of the awning. Install all clips (F) on the

lower runner (C) before installing on the upper

runner.

If necessary, lightly tap bottom pan (I) to keep the

hooks of apron bar (D) inside the rectangular

holes. This MUST be done to maintain proper

spacing of the pans.

STEP 17

Hook one side of top pan (J) over the large cover

locks of clips (F). Press down on the other side to

snap the locks together.

SIDE VIEW

FRONT VIEW

Americana Building Products .

Aluma-Vent Installation Guide

STEP 18

Bend the valance of top pan (J) and snap to the

hooks on apron bar (D).

Repeat steps 17-18 for all remaining top pans (J).

BOTTOM VIEW

Assembly Completed

Other Products Available From Americana: Fabric & Aluminum Awnings - Carports -

Patio Covers - Pergolas - Room Enclosures - Park Shelters

Once all top pans (J) are installed, apply a

continuous bead of caulk along the top of flashing

(E). Caulking should be applied uniformly and

without skips. A poor caulking job can cause leaks.

Care and Maintenance

Warranty

What the Warranty Covers:

Americana Building Products (Americana) warrants its products that have been installed in accordance

with the installation guidelines, under normal usage conditions, and with proper maintenance as follows:

Ten (10) year warranty against peeling, cracking, blistering, or crazing of the surface finish of aluminum

components. One (1) year warranty against defects in materials and workmanship.

Period of Coverage:

The warranty period begins on the date of original shipment.

What Americana Will Do To Correct Problems:

If defects or damage of the kind mentioned above should occur within the warranty period, Americana will

replace the defective parts only; FOB its plant at Salem, Illinois, upon receiving the written and

documented claim of purchaser.

What the Warranty Excludes:

Because of normal aging and weathering of materials, it may not be possible to perfectly match the colors

of original parts and replacement parts. Americana will not provide or pay for the installation of such

replacement parts. Americana shall not be responsible for weather related failures, damages due to faulty

installation, misuse or abuse of the product, or for consequential damages, including personal injuries or

property damages. There are no warranties, express or implied, which extend beyond the description on

the face hereof.

How Do You Get Service:

If you believe that you have a claim under this warranty, submit a copy of your original receipt or other

reasonable evidence of the date of purchase, the identity of the product, and photos and a description of

the allegedly defective product to the address below. Please also include your name, address, and phone

number so that a customer service representative can respond to your submission. Ultimate

determination of the existence and extent of any claimed defect under this warranty shall be made by

Americana in its sole discretion.

Submit Claims To:

Americana Building Products, Inc Warranty Claim, P.O. Box 1290, Salem, IL, 62881

Americana Building Products .

9/28/2012

Every 12 months your shade structure should be inspected and maintained by:

 Tightening loose nuts and bolts at all connections.

 Repairing damage to the finish to prevent corrosion.

 Replacing lost or damaged fasteners, brackets, and other parts.

 Replacing brittle or cracked sealer to prevent leaks.

 Removing obstructions and miscellaneous build-up from gutters, eaves, and downspouts.

Americana Building Products .

Optional Sheet A - Page 16

Aluma-Vent Installation Guide

STEP A1

To splice flashing (E), first apply an ample amount

of caulk to the back of the provided splice (L).

Position the splice equally inside two pieces of

flashing and attach using (4) #8 x 3/4” screws (AA).

STEP A2

To splice runner (C), position the provided splice

(M) equally inside two pieces of runner. Attach

using (12) #8 x 3/4” screws (AA) as shown.

OPTIONAL SPLICE ASSEMBLY

Longer awnings may require certain parts to be sent in more than one piece. If this happens,

follow the steps below to splice the parts before beginning assembly.

SIDE VIEW

Americana Building Products .

Optional Sheet B - Page 17

Aluma-Vent Installation Guide

OPTIONAL COLUMN INSTALLATION

Complete these steps after Step 11 of the standard instructions.

STEP B1

Measure the distance from the bottom of the front

runner (C) to the top of the mounting surface. Trim

column (R) to the required length.

NOTE: When measuring for column height, take into

account the added height of brackets (P) and (Q). The

brackets will add approximately 3/8” to the overall

column height when installed.

STEP B2

Insert upper column bracket (P) and (2) column

mounting brackets (Q) in the legs of column (R),

tapping with a rubber mallet if necessary.

Attach the brackets using #8 x 3/4” screws (AA).

Americana Building Products .

Optional Sheet B - Page 18

Aluma-Vent Installation Guide

STEP B3

Position column (R) under the front runner (C).

While using a level to keep the column plumb,

attach upper column bracket (P) to the runner using

(2) #14 x 3/4” screws (DD).

STEP B4

While using a level to keep column (R) plumb,

attach each column mounting bracket (Q) to the

mounting surface using (2) 1/4” x 1-3/4” Tapcon

concrete anchors (II) per bracket. Pre-drill a pilot

hole into the mounting surface using a 1/8” drill bit.

NOTE: If attaching to wood or composite deck,

appropriate lag screws are required, purchased

separately. DO NOT use Tapcon anchors to attach

to wood or composite surface.

Americana Building Products .

Optional Sheet C - Page 19

Aluma-Vent Installation Guide

STEP C1

Position C-channel brace (N) against the bottom of

runners (C) and the side of column (R). The back

end of the brace should reach the mounting surface.

Attach C-channel brace (N) to each runner (C)

using #14 x 3/4” screws (DD).

OPTIONAL C-CHANNEL BRACE INSTALLATION

C-channel braces are required on awnings with a projection greater than 78”. A column or post is

required to install a C-channel brace. Complete these steps after column installation.

STEP C2

Using a 5/16” drill bit, drill (2) holes through

C-channel brace (N) and one leg of column (R)

approximately 2” apart centered in the C-channel

brace. Attach the brace to the column using (2)

1/4” x 2-1/2” bolts (EE), 1/4” flat washers (HH), and

1/4” square nuts (GG).

SIDE VIEW

FRONT VIEW

Americana Building Products .

Optional Sheet C - Page 20

Aluma-Vent Installation Guide

STEP C3

Mark (2) holes approximately 1-1/2” apart centered

one side of C-channel bracket (O). Drill the holes

using a 5/16” drill bit.

Position the C-channel bracket (O) against the

mounting surface and C-channel brace (N). Mark

and drill the same hole pattern through the side of

C-channel brace (N).

Attach the bracket to the brace using (2) 1/4” x 3/4”

bolts (FF) and 1/4” square nuts (GG).

Depending on the

drop of your awning,

the brace may be cut

at the wall to the

proper angle.

STEP C4

Attach C-channel bracket (O) to the mounting

surface using (2) 1/4” diameter anchors suitable for

your mounting surface. Pre-drill a pilot hole into the

mounting surface using a 1/8” drill bit.

NOTE: Awning must be attached to a solid

structural support. DO NOT attach awning to

sheathing, siding, flashing, or any other

non-structural surface.

OPTIONAL FIELD CUT

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AMERICANA ALUMA-VENT Installation Instructions Manual

AMERICANA ALUMA-VENT Installation Instructions Manual

AMERICANA ALUMA-VENT Installation Instructions Manual

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