Before You Begin:
Consult your local building department for any required permits
You may be required to obtain a building permit for this structure. Contact your local building department
for details.
Read instructions thoroughly
Please read all instructions and notes carefully prior to assembly. Americana is not responsible for replacing
parts lost or damaged due to incorrect assembly.
A solid attachment is required for all existing structures
All points of attachment to existing structures (such as house, deck, or patio) must be into solid, structurally
sound, and secure material. Example: wood or metal studs, joists, headers, plates, or sills.
Attachment may be made to block, concrete, brick, or stone veneer with suitable anchors, purchased
separately. Note: Failure to properly fasten unit to wall, deck, porch, or patio may result in damage to the
unit, damage to the structure it is attached to, and could cause serious bodily injury.
Check for all parts
Use the Parts and Hardware List to check for any missing parts. To prevent scratching of painted materials,
place on a tarp or other protective material.
Assistance may be required during certain steps of assembly.
CAUTION
Proper site preparation is required.
Standard shade structure design does not include additional loads such as hanging heavy plants,
swings, or other objects.
DO NOT stand or sit on the shade structure roof.
Repair or replace broken parts immediately.
This kit contains parts with metal edges. Please be careful when handling.
Americana Building Products .
1
10/29/2013
ALUMA-VENT AWNING
REGULAR END STYLE
INSTALLATION INSTRUCTIONS
Contact us at:
1-800-851-0865 or
www.americana.com
Options in your kit:
A. Splice — Pg 16
B. Column — Pg 17
C. C-Channel Brace — Pg 19
D. Runner Brace — Pg 21
E. Kicker Brace — Pg 23
F. Extended Ends — Pg 24
G. Flat Ends — Pg 25
To view installation video,
visit www.americana.com.
Select “Residential Products”.
Select “Installation” at the top
of the page.
Select “Streaming Videos”
then “Aluma Vent Installation.”
Tools Needed for Installation
Installation Notes and Tips
Complete site preparation before beginning assembly.
DO NOT attempt to assemble on a day with strong winds.
Have assistance nearby to lift and secure parts in place.
It is recommended to lower the speed of electric drills during this installation. Installing Tek screws at
a high RPM may cause the Tek screws to become damaged or break during installation.
Avoid over-driving, under-driving, or driving at an angle to properly install fasteners. Over-driven
fasteners can depress the material and allow water to collect around the fastener, which will corrode
the surface finish. Under-driven fasteners can cause leaks and may back out over time.
We strongly recommend using a high grade sealant, such as our 100% silicone caulk and sealant.
Caulking should be applied uniformly and without skips. A poor caulking job can cause leaks.
Americana Building Products .
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10/29/2013
Safety Glasses
Tape Measure
Carpenters Level
Electric Drill
Screw Driver
Flat & Phillips
Ladder
Socket / Hex Head Driver
Sizes: 1/4”, 11/32”, 3/8”
Drill Bit
Sizes: 1/8”, 5/16”
Other Required Tools: Gloves, Chalk Line, Silicone Caulking
Recommended Tools: Rubber Mallet, Carpenters Square, Pliers, Tin Snips
CORRECT
TOO LOOSE TOO TIGHT
Note: These are basic installation guidelines for our standard load units and may not be suitable to your
specific installation. It is important to follow all local and national building codes when installing any exterior
improvement product. If you have questions regarding the proper installation of any Americana product, please call
us toll free
Required Parts Not Included In Kit:
Appropriate anchors or lag screws to attach awning to your home’s exterior finish, 3/16” diameter.
Parts List
NOTE: Length and quantity of parts will vary based on the size of the awning.
Rafter
Part Code: 60506
A
Sawtooth
Part Code: 60507
B
Runner
Part Code: 10459-C
C
Apron Bar
Part Code: 60502
D
Flashing
Part Code: 10459-E
E
Louvers
Part Code: 10417-H
H
Bottom Pan
Part Code: 10417-I
I
Top Pan
Part Code: 10417-J
J
End Pan (RH Shown)
Part Code: 10417-K
K
Clip
Part Code: 60505
F
Wall Bracket
Part Code: 60504
G
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Aluma-Vent Installation Guide
Hardware List
#8 x 3/4” Screw
Part Code: 20121
AA
#8 x 1/2” Bolt
Part Code: 20754
BB
#8 Hex Nut
Part Code: 20502
CC
Screws shown actual size.
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Aluma-Vent Installation Guide
#14 x 3/4” Screw
Part Code: 20792
DD
Optional Coordinating Parts and Hardware
NOTE: Length and quantity of parts will vary based on the size of the awning.
Flashing Splice
Part Code: 10459-L
L
Runner Splice
Part Code: 60515
M
Column
Part Code: 60722
R
Upper Column Bracket
Part Code: 90442
P
Column Mounting Bracket
Part Code: 50131
Q
C-Channel Brace
Part Code: 30151-N
N
C-Channel Wall Bracket
Part Code: 30151-O
O
1/4” x 2-1/2” Bolt
Part Code: 20406
EE
1/4” x 3/4” Bolt
Part Code: 20751
FF
1/4” Square Nut
Part Code: 20503
GG
1/4” Flat Washer
Part Code: 20902
HH
1/4” x 1-3/4” Tapcon Anchor
Part Code: 20794
II
Kicker Brace
Part Code: 6081X
(varies by length)
S
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Aluma-Vent Installation Guide
STEP 1
In some cases, rafter (A) and sawtooth (B) are not
pre-assembled. If this happens, position rafter (A)
so the curl rests on top of sawtooth (B) and the front
ends are flush. Attach using a #8 x 3/4” screw (AA)
through the pre-drilled hole in sawtooth (B).
Open the right-hand rafter (A) and sawtooth (B)
assembly to approximately the desired slope of the
awning.
1A
1B
FRONT VIEW
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Aluma-Vent Installation Guide
STEP 2
Attach wall bracket (G) to sawtooth (B) using (2) #8
x 3/4” screws (AA) through the pre-drilled holes.
DO NOT completely tighten screws at this time.
NOTE: If you ordered the optional flat style louver
ends, see Optional Sheet G.
STEP 3
Select the right-hand set of louvers (H). Lay each
one on a flat surface and make a horizontal bend
even with the notch at the top end. Bend at
approximately a 90 degree angle, and then bend
back to approximately a 45 degree angle.
2
3
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Aluma-Vent Installation Guide
STEP 4
Insert the curl of the shortest louver (H) into the
curled channel of rafter (A) over the first tab from
the front on sawtooth (B).
Align the holes in louver (H) with the holes in
sawtooth (B) by raising or lowering rafter (A).
If necessary, also change the bend on louver (H).
Attach using (2) #8 x 3/4” screws (AA).
TIP: Install screw (AA) in the back hole of louver (H)
first, then use the leverage of sawtooth (B) and
rafter (A) to align the front hole.
STEP 5
Repeat step 4 to complete the right end louver
assembly, beginning with the longest louver (H) and
working down.
On awnings with extended ends, begin with the
louver closest to the back end of rafter (A). Sawtooth
(B) will have extra tabs for the extension louvers. Be
sure not to attach the last louver to an extension tab.
NOTE: If you ordered extended louver ends, see
Optional Sheet F.
4
5
FRONT VIEW
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Aluma-Vent Installation Guide
STEP 6
Select the right-hand end pan (K) by checking the
sticker at the top of the pan. Attach to the right-hand
louver (H) assembly using #8 x 3/4” screws (AA).
Line up the pre-drilled holes in end pan (K) with the
pre-drilled holes in rafter (A).
STEP 7
Bend the valance of end pan (K) and attach to
louver (H) using #8 x 3/4” screws (AA) through the
pre-drilled holes.
This completes the right-hand end assembly.
Repeat steps 1-7 to complete the left-hand end
assembly.
6
7
Look for
sticker at
top of pan.
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Aluma-Vent Installation Guide
STEP 8
Attach runners (C) to the left- and right-hand end
assemblies using #14 x 3/4” screws (DD) through
the pre-drilled holes in rafter (A).
STEP 9
Select flashing (E) and attach to end pans (K) using
#8 x 1/2” bolt (BB) and #8 hex nut (CC) through the
pre-drilled holes.
8
9
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Aluma-Vent Installation Guide
STEP 10
At this point, the awning may be lifted up and
attached to the mounting surface. Anchors are not
supplied with this kit. 3/16” diameter anchors
suitable for your mounting surface are required.
NOTE: Awning must be attached to a solid
structural support. DO NOT attach awning to
sheathing, siding, flashing, or any other
non-structural surface.
While using a level to keep flashing (E) plumb,
attach to the mounting surface through the
pre-drilled holes. Pre-drill a pilot hole into the
mounting surface using a 1/8” drill bit before
attaching anchors.
STEP 11
With only the top of the awning attached to the
mounting surface, use a level to plumb sawtooth (B)
and louvers (H). Looking at the side of the awning,
the louvers should be parallel to the mounting
surface. Looking at the front of the awning, the
louvers should appear straight up and down.
With the awning properly aligned, attach mounting
bracket (G) to the mounting surface using 3/16”
diameter anchor, purchased separately. Then be
sure to tighten the #8 x 3/4” screws (AA) attached to
mounting bracket (G). Pre-drill a pilot hole into the
mounting surface using a 1/8” drill bit before
attaching anchors.
TIP: Align and attach one end of the awning
before moving to the other side to avoid either
side falling out of alignment.
Once the awning is attached, if you need to
move runner (C) to avoid an out-swinging door
or window, remove #14 x 3/4” screws (DD),
re-position the runner, then re-attach screws.
10
11
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Aluma-Vent Installation Guide
STEP 12
Select the bottom pans (I). Lay each one on a flat
surface and make a horizontal bend even with the
notch at the bottom end. Bend to approximately a
90 degree angle.
STEP 13
Attach bottom pans (I) to flashing (E) using #8 x 1/2”
bolt (BB) and #8 hex nut (CC).
13
12
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Aluma-Vent Installation Guide
STEP 14
Select apron bar (D). Using a flat head screw driver,
pry up each hook so there is approximately 1/8”
gap. This will make it easier to attach top pan (J) in
later steps.
STEP 15
Position apron bar (D) behind end pans (K) and
bottom pans (I). Fit the hooks of apron bar (D)
through the rectangular holes of the pans. Bend the
valance of bottom pans (I) forward as necessary.
Attach apron bar (D) to end pans (K) using #8 x 3/4”
screw (AA) next to the rectangular holes.
NOTE: Apron bar hook MUST fit through each hole
for proper alignment of pans.
14
15
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Aluma-Vent Installation Guide
STEP 16
Attach clip (F) to runner (C) between two pans.
Hook clip (F) over one side of runner (C), being sure
the retainers are over the lip of both pans.
Compress the top of runner (C) until you can snap
clip (F) over the other side.
Start from both ends and alternate, working towards
the center of the awning. Install all clips (F) on the
lower runner (C) before installing on the upper
runner.
If necessary, lightly tap bottom pan (I) to keep the
hooks of apron bar (D) inside the rectangular
holes. This MUST be done to maintain proper
spacing of the pans.
STEP 17
Hook one side of top pan (J) over the large cover
locks of clips (F). Press down on the other side to
snap the locks together.
16
17
SIDE VIEW
FRONT VIEW
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Aluma-Vent Installation Guide
STEP 18
Bend the valance of top pan (J) and snap to the
hooks on apron bar (D).
Repeat steps 17-18 for all remaining top pans (J).
18
BOTTOM VIEW
Assembly Completed
Other Products Available From Americana: Fabric & Aluminum Awnings - Carports -
Patio Covers - Pergolas - Room Enclosures - Park Shelters
Once all top pans (J) are installed, apply a
continuous bead of caulk along the top of flashing
(E). Caulking should be applied uniformly and
without skips. A poor caulking job can cause leaks.
Care and Maintenance
Warranty
What the Warranty Covers:
Americana Building Products (Americana) warrants its products that have been installed in accordance
with the installation guidelines, under normal usage conditions, and with proper maintenance as follows:
Ten (10) year warranty against peeling, cracking, blistering, or crazing of the surface finish of aluminum
components. One (1) year warranty against defects in materials and workmanship.
Period of Coverage:
The warranty period begins on the date of original shipment.
What Americana Will Do To Correct Problems:
If defects or damage of the kind mentioned above should occur within the warranty period, Americana will
replace the defective parts only; FOB its plant at Salem, Illinois, upon receiving the written and
documented claim of purchaser.
What the Warranty Excludes:
Because of normal aging and weathering of materials, it may not be possible to perfectly match the colors
of original parts and replacement parts. Americana will not provide or pay for the installation of such
replacement parts. Americana shall not be responsible for weather related failures, damages due to faulty
installation, misuse or abuse of the product, or for consequential damages, including personal injuries or
property damages. There are no warranties, express or implied, which extend beyond the description on
the face hereof.
How Do You Get Service:
If you believe that you have a claim under this warranty, submit a copy of your original receipt or other
reasonable evidence of the date of purchase, the identity of the product, and photos and a description of
the allegedly defective product to the address below. Please also include your name, address, and phone
number so that a customer service representative can respond to your submission. Ultimate
determination of the existence and extent of any claimed defect under this warranty shall be made by
Americana in its sole discretion.
Submit Claims To:
Americana Building Products, Inc Warranty Claim, P.O. Box 1290, Salem, IL, 62881
Americana Building Products .
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9/28/2012
Every 12 months your shade structure should be inspected and maintained by:
Tightening loose nuts and bolts at all connections.
Repairing damage to the finish to prevent corrosion.
Replacing lost or damaged fasteners, brackets, and other parts.
Replacing brittle or cracked sealer to prevent leaks.
Removing obstructions and miscellaneous build-up from gutters, eaves, and downspouts.
Americana Building Products .
Optional Sheet A - Page 16
Aluma-Vent Installation Guide
STEP A1
To splice flashing (E), first apply an ample amount
of caulk to the back of the provided splice (L).
Position the splice equally inside two pieces of
flashing and attach using (4) #8 x 3/4” screws (AA).
STEP A2
To splice runner (C), position the provided splice
(M) equally inside two pieces of runner. Attach
using (12) #8 x 3/4” screws (AA) as shown.
A1
A2
OPTIONAL SPLICE ASSEMBLY
Longer awnings may require certain parts to be sent in more than one piece. If this happens,
follow the steps below to splice the parts before beginning assembly.
SIDE VIEW
SIDE VIEW
Americana Building Products .
Optional Sheet B - Page 17
Aluma-Vent Installation Guide
OPTIONAL COLUMN INSTALLATION
Complete these steps after Step 11 of the standard instructions.
STEP B1
Measure the distance from the bottom of the front
runner (C) to the top of the mounting surface. Trim
column (R) to the required length.
NOTE: When measuring for column height, take into
account the added height of brackets (P) and (Q). The
brackets will add approximately 3/8” to the overall
column height when installed.
STEP B2
Insert upper column bracket (P) and (2) column
mounting brackets (Q) in the legs of column (R),
tapping with a rubber mallet if necessary.
Attach the brackets using #8 x 3/4” screws (AA).
B1
B2
Americana Building Products .
Optional Sheet B - Page 18
Aluma-Vent Installation Guide
STEP B3
Position column (R) under the front runner (C).
While using a level to keep the column plumb,
attach upper column bracket (P) to the runner using
(2) #14 x 3/4” screws (DD).
STEP B4
While using a level to keep column (R) plumb,
attach each column mounting bracket (Q) to the
mounting surface using (2) 1/4” x 1-3/4” Tapcon
concrete anchors (II) per bracket. Pre-drill a pilot
hole into the mounting surface using a 1/8” drill bit.
NOTE: If attaching to wood or composite deck,
appropriate lag screws are required, purchased
separately. DO NOT use Tapcon anchors to attach
to wood or composite surface.
B3
B4
Americana Building Products .
Optional Sheet C - Page 19
Aluma-Vent Installation Guide
STEP C1
Position C-channel brace (N) against the bottom of
runners (C) and the side of column (R). The back
end of the brace should reach the mounting surface.
Attach C-channel brace (N) to each runner (C)
using #14 x 3/4” screws (DD).
C1
OPTIONAL C-CHANNEL BRACE INSTALLATION
C-channel braces are required on awnings with a projection greater than 78”. A column or post is
required to install a C-channel brace. Complete these steps after column installation.
STEP C2
Using a 5/16” drill bit, drill (2) holes through
C-channel brace (N) and one leg of column (R)
approximately 2” apart centered in the C-channel
brace. Attach the brace to the column using (2)
1/4” x 2-1/2” bolts (EE), 1/4” flat washers (HH), and
1/4” square nuts (GG).
C2
SIDE VIEW
FRONT VIEW
Americana Building Products .
Optional Sheet C - Page 20
Aluma-Vent Installation Guide
STEP C3
Mark (2) holes approximately 1-1/2” apart centered
one side of C-channel bracket (O). Drill the holes
using a 5/16” drill bit.
Position the C-channel bracket (O) against the
mounting surface and C-channel brace (N). Mark
and drill the same hole pattern through the side of
C-channel brace (N).
Attach the bracket to the brace using (2) 1/4” x 3/4”
bolts (FF) and 1/4” square nuts (GG).
Depending on the
drop of your awning,
the brace may be cut
at the wall to the
proper angle.
STEP C4
Attach C-channel bracket (O) to the mounting
surface using (2) 1/4” diameter anchors suitable for
your mounting surface. Pre-drill a pilot hole into the
mounting surface using a 1/8” drill bit.
NOTE: Awning must be attached to a solid
structural support. DO NOT attach awning to
sheathing, siding, flashing, or any other
non-structural surface.
C3
C4
OPTIONAL FIELD CUT
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