Woods M208-2 User manual

Brand: Woods

Model: M208-2

Type: User manual

This manual is also suitable for

208-2

OPER ATOR'S MANUAL

ROTARY CUTTER

32394

Rev. 9/3/2004

Tested. Proven. Unbeatable.

208-2

M208-2

Serial Number 3000 & Above

ii Introduction

Gen’l (Rev. 7/19/2004)

TO THE DEALER:

Assembly and proper installation of this product is the responsibility of the Woods

dealer. Read manual instructions

and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual

are completed before releasing equipment to the owner.

The dealer must complete the Product Registration included in this manual. Both dealer and customer must sign the

registration which certifies that all Dealer Check List items have been completed. The dealer is to return the prepaid

postage portion to Woods, give one copy to the customer, and retain one copy. Failure to complete and return this

card does not diminish customer’s warranty rights.

TO THE OWNER:

Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and

safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become

acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be

obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in

the United States and Canada call 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and

satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.

Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary

tools and equipment to handle all your needs.

Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for

safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces

provided:

Model: _______________________________ Date of Purchase: _____________________

Serial Number: (see Safety Decal section for location) ____________________________________

Provide this information to your dealer to obtain correct repair parts.

Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to

equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a

triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.

CAUTION

IMPORTANT

WARNING

DANGER

NOTE

This Safety-Alert Symbol indicates a hazard and means ATTENTION!

BECOME ALERT! YOUR SAFETY IS INVOLVED!

Indicates an imminently hazardous situation that, if not avoided, will

result in death or serious injury.

Indicates a potentially hazardous situation that, if not avoided, could

result in death or serious injury, and includes hazards that are exposed

when guards are removed.

Indicates a potentially hazardous situation that, if not avoided, may

result in minor or moderate injury.

Indicates that failure to observe can cause damage to equipment.

Indicates helpful information.

Introduction 1

32394 (Rev. 9/3/2004)

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

TROUBLE-SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

INDEX TO PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 69

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER

REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . .BACK COVER

Si no lee Ingles, pida ayuda a

alguien que si lo lea para que le

traduzca las medidas de seguridad.

LEA EL INSTRUCTIVO!

2 Introduction

32394 (Rev. 9/3/2004)

SPECIFICATIONS

M208-2 M208-2

208-2 Mounted Mounted

Pull-Type

(Single Tailwheel) (Dual Tailwheel)

Recommended Tractor Size 40-80 HP 60-80 HP 60-80 HP

Weight (Approximate) 1650 lbs. 1400 lbs. 1460 lbs.

Wheel Size 15" Rims or 16" 16" OD Solid 16" OD Solid

OD Solid Tires Caster Wheel Caster Wheel

Wheel Tread Adjustable Non-Adjustable Non-Adjustable

208-2 Pull-Type and M208-2 Mounted

Blades, Heat-Treated Alloy Steel 3/8" x 4"

Blade Rotation Direction Left Spindle: CCW Right Spindle: CW

Blade Tip Speed (ft./minute) 540 RPM = 13,520

Cutting Height Range 2 to 12 inches

Cutting Swath 8 ft. (96") (4-1/4" overlap)

Driveline Cat IV Joint with slip clutch and torsion bar protection

Gearbox Rating (Spindle Boxes) 80 HP with heat-treated alloy steel gears, heat-treated

vertical shafts and lubricated tapered roller bearings

(Input Box) 80 HP

Function The 208-2 & M208-2 model cutters are designed for mowing

large areas of grass, crop residue or brush up to 1-1/2"

diameter.

GENERAL INFORMATION

The purpose of this manual is to assist you in operating

and maintaining your cutter. Read it carefully. It fur-

nishes information and instructions that will help you

achieve years of dependable performance. These

instructions have been compiled from extensive field

experience and engineering data. Some information

may be general in nature due to unknown and varying

operating conditions. However, through experience

and these instructions, you should be able to develop

procedures suitable to your particular situation.

The illustrations and data used in this manual were cur-

rent at the time of printing but, due to possible inline

production changes, your machine may vary slightly in

detail. We reserve the right to redesign and change the

machines as may be necessary without notification.

■ Some illustrations in this manual show the cut-

ter with safety shields removed to provide a better

view. The cutter should never be operated with any

safety shielding removed.

Throughout this manual, references are made to right

and left direction. These are determined by standing

behind the equipment facing the direction of forward

travel. Blade rotation is clockwise (right) and counter-

clockwise (left) as viewed from the top of the cutter.

Safety 3

1260 Safety Rules (Rev. 7/1/2004)

TRAINING

 Safety instructions are important! Read all

attachment and power unit manuals; follow all

safety rules and safety decal information. (Replace-

ment manuals and safety decals are available from

your dealer. To locate your nearest dealer, check

the Dealer Locator at www.WoodsEquipment.com,

or in the United States and Canada call 1-800-319-

6637.) Failure to follow instructions or safety rules

can result in serious injury or death.

 If you do not understand any part of this manual

and need assistance, see your dealer.

 Know your controls and how to stop engine and

attachment quickly in an emergency.

 Operators must be instructed in and be capable

of the safe operation of the equipment, its attach-

ments, and all controls. Do not allow anyone to

operate this equipment without proper instruc-

tions.

 Keep hands and body away from pressurized

lines. Use paper or cardboard, not hands or other

body parts to check for leaks. Wear safety goggles.

Hydraulic fluid under pressure can easily penetrate

skin and will cause serious injury or death.

 Make sure that all operating and service person-

nel know that if hydraulic fluid penetrates skin, it

must be surgically removed as soon as possible by

a doctor familiar with this form of injury or gan-

grene, serious injury, or death will result. CON-

TACT A PHYSICIAN IMMEDIATELY IF FLUID

ENTERS SKIN OR EYES. DO NOT DELAY.

 Never allow children or untrained persons to

operate equipment.

PREPARATION

 Check that all hardware is properly installed.

Always tighten to torque chart specifications

unless instructed otherwise in this manual.

 Air in hydraulic systems can cause erratic oper-

ation and allows loads or equipment components

to drop unexpectedly. When connecting equipment

or hoses or performing any hydraulic maintenance,

purge any air in hydraulic system by operating all

hydraulic functions several times. Do this before

putting into service or allowing anyone to

approach the equipment.

 Make sure all hydraulic hoses, fittings, and

valves are in good condition and not leaking before

starting power unit or using equipment. Check and

route hoses carefully to prevent damage. Hoses

must not be twisted, bent sharply, kinked, frayed,

pinched, or come into contact with any moving

parts. Operate moveable components through full

operational range to check clearances. Replace

any damaged hoses immediately.

 Always wear relatively tight and belted clothing

to avoid getting caught in moving parts. Wear

sturdy, rough-soled work shoes and protective

equipment for eyes, hair, hands, hearing, and head;

and respirator or filter mask where appropriate.

 Make sure attachment is properly secured,

adjusted, and in good operating condition.

 Make sure spring-activated locking pin or collar

slides freely and is seated firmly in tractor PTO

spline groove.

 Make sure driveline shield tether chains are

attached to the tractor and equipment as shown in

this manual. Replace if damaged or broken. Check

that driveline guards rotate freely on driveline

before putting equipment into service.

 Power unit must be equipped with ROPS or

ROPS cab and seat belt. Keep seat belt securely

fastened. Falling off power unit can result in death

from being run over or crushed. Keep foldable

ROPS system in “locked up” position at all times.

 Inspect chain, rubber, belt, or curtain shielding

before each use. Replace if damaged.

(Safety Rules continued on next page)

Safety is a primary concern in the design and

manufacture of our products. Unfortunately, our

efforts to provide safe equipment can be wiped

out by an operator’s single careless act.

In addition to the design and configuration of

equipment, hazard control and accident preven-

tion are dependent upon the awareness, con-

cern, judgement, and proper training of

personnel involved in the operation, transport,

maintenance, and storage of equipment.

It has been said, “The best safety device is an

informed, careful operator.” We ask you to be

that kind of operator.

AFETY RULE

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

4 Safety

1260 Safety Rules (Rev. 7/1/2004)

(Safety Rules continued from previous page)

 Remove accumulated debris from this equip-

ment, power unit, and engine to avoid fire hazard.

 Make sure all safety decals are installed.

Replace if damaged. (See Safety Decals section for

location.)

 Make sure shields and guards are properly

installed and in good condition. Replace if dam-

aged.

 Do not put this equipment into service unless all

side skids are properly installed and in good condi-

tion. Replace if damaged.

 A minimum 20% of tractor and equipment

weight must be on the tractor front wheels when

attachments are in transport position. Without this

weight, tractor could tip over, causing personal

injury or death. The weight may be attained with a

loader, front wheel weights, ballast in tires or front

tractor weights. Weigh the tractor and equipment.

Do not estimate.

 Inspect and clear area of stones, branches, or

other hard objects that might be thrown, causing

injury or damage.

OPERATION

 Full chain, rubber, curtain, or belt shielding,

designed to reduce the possibility of thrown

objects, must be installed when operating in popu-

lated areas or other areas where thrown objects

could injure people or damage property. If this

machine is not equipped with full chain, rubber,

curtain, or belt shielding, operation must be

stopped when anyone comes within several hun-

dred feet.

 Full chain or rubber shielding is required for all

non-agricultural mowing. Full shielding is also rec-

ommended for all agricultural use to further reduce

the risk of thrown objects.

 Do not allow bystanders in the area when oper-

ating, attaching, removing, assembling, or servic-

ing equipment.

 Never go underneath equipment (lowered to the

ground or raised) unless it is properly blocked and

secured. Never place any part of the body under-

neath equipment or between moveable parts even

when the engine has been turned off. Hydraulic

system leak down, hydraulic system failures,

mechanical failures, or movement of control levers

can cause equipment to drop or rotate unexpect-

edly and cause severe injury or death. Follow Oper-

ator's Manual instructions for working underneath

and blocking requirements or have work done by a

qualified dealer.

 Never direct discharge toward people, animals,

or property.

 Do not operate or transport equipment while

under the influence of alcohol or drugs.

 Operate only in daylight or good artificial light.

 Keep hands, feet, hair, and clothing away from

equipment while engine is running. Stay clear of all

moving parts.

 Always comply with all state and local lighting

and marking requirements.

 Never allow riders on power unit or attachment.

 Power unit must be equipped with ROPS or

ROPS cab and seat belt. Keep seat belt securely

fastened. Falling off power unit can result in death

from being run over or crushed. Keep foldable

ROPS system in “locked up” position at all times.

 Always sit in power unit seat when operating

controls or starting engine. Securely fasten seat

belt, place transmission in neutral, engage brake,

and ensure all other controls are disengaged

before starting power unit engine.

 Operate tractor PTO at 540 RPM. Do not exceed.

 Look down and to the rear and make sure area

is clear before operating in reverse.

 Do not operate or transport on steep slopes.

 Do not stop, start, or change directions sud-

denly on slopes.

 Use extreme care and reduce ground speed on

slopes and rough terrain.

 Watch for hidden hazards on the terrain during

operation.

 Stop power unit and equipment immediately

upon striking an obstruction. Turn off engine,

remove key, inspect, and repair any damage before

resuming operation.

 Leak down or failure of mechanical or hydraulic

system can cause equipment to drop.

 On pull-type or semi-mounted units with

optional hydraulic cutting height adjustment, use a

single-acting cylinder with a maximum extended

length of 28-1/4" (718mm) from attaching point cen-

ter to center.

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Safety 5

1260 Safety Rules (Rev. 7/1/2004)

 On mounted units with optional hydraulic cut-

ting height adjustment, use a double-acting cylin-

der with a maximum extended length of 28-1/4"

from attaching point center to center.

 Before dismounting power unit or performing

any service or maintenance, follow these steps:

disengage power to equipment, lower the 3-point

hitch and all raised components to the ground,

operate valve levers to release any hydraulic pres-

sure, set parking brake, stop engine, remove key,

and unfasten seat belt.

 Before performing any service or maintenance,

disconnect driveline from tractor PTO.

 Before working underneath, disconnect drive-

line, raise cutter, lock transport bar in raised posi-

tion, and block cutter securely. Hydraulic system

leak down and failure of mechanical or hydraulic

system can cause equipment to drop.

TRANSPORTATION

 The maximum transport speed for towed and

semi-mounted machines is 20 mph (32 km/h).

Regardless of the maximum speed capability of the

towing tractor, do not exceed the implement’s max-

imum transport speed. Doing so could result in:

• Loss of control of the implement and tractor

• Reduced or no ability to stop during braking

• Implement tire failure

• Damage to the implement or its components.

 Use additional caution and reduce speed when

under adverse surface conditions, turning, or on

inclines.

 Do not operate PTO during transport.

 Never tow this implement with a motor vehicle.

 Do not operate or transport on steep slopes.

 Do not operate or transport equipment while

under the influence of alcohol or drugs.

 Always comply with all state and local lighting

and marking requirements.

 Never allow riders on power unit or attachment.

MAINTENANCE

 Before dismounting power unit or performing

any service or maintenance, follow these steps:

disengage power to equipment, lower the 3-point

hitch and all raised components to the ground,

operate valve levers to release any hydraulic pres-

sure, set parking brake, stop engine, remove key,

and unfasten seat belt.

 Before performing any service or maintenance,

disconnect driveline from tractor PTO.

 Before working underneath, disconnect drive-

line, raise cutter, lock transport bar in raised posi-

tion, and block cutter securely. Hydraulic system

leak down and failure of mechanical or hydraulic

system can cause equipment to drop.

 Do not modify or alter or permit anyone else to

modify or alter the equipment or any of its compo-

nents in any way.

 Your dealer can supply original equipment

hydraulic accessories and repair parts. Substitute

parts may not meet original equipment specifica-

tions and may be dangerous.

 Always wear relatively tight and belted clothing

to avoid getting caught in moving parts. Wear

sturdy, rough-soled work shoes and protective

equipment for eyes, hair, hands, hearing, and head;

and respirator or filter mask where appropriate.

 Do not allow bystanders in the area when oper-

ating, attaching, removing, assembling, or servic-

ing equipment.

 Never go underneath equipment (lowered to the

ground or raised) unless it is properly blocked and

secured. Never place any part of the body under-

neath equipment or between moveable parts even

when the engine has been turned off. Hydraulic

system leak down, hydraulic system failures,

mechanical failures, or movement of control levers

can cause equipment to drop or rotate unexpect-

edly and cause severe injury or death. Follow Oper-

ator's Manual instructions for working underneath

and blocking requirements or have work done by a

qualified dealer.

 Make sure attachment is properly secured,

adjusted, and in good operating condition.

 Keep all persons away from operator control

area while performing adjustments, service, or

maintenance.

 Make certain all movement of equipment com-

ponents has stopped before approaching for ser-

vice.

(Safety Rules continued on next page)

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

6 Safety

1260 Safety Rules (Rev. 7/1/2004)

(Safety Rules continued from previous page)

 Frequently check blades. They should be sharp,

free of nicks and cracks, and securely fastened.

 Do not handle blades with bare hands. Careless

or improper handling may result in serious injury.

 Your dealer can supply genuine replacement

blades. Substitute blades may not meet original

equipment specifications and may be dangerous.

 Tighten all bolts, nuts, and screws to torque

chart specifications. Check that all cotter pins are

installed securely to ensure equipment is in a safe

condition before putting unit into service.

 Make sure all safety decals are installed.

Replace if damaged. (See Safety Decals section for

location.)

 Make sure shields and guards are properly

installed and in good condition. Replace if dam-

aged.

 Do not disconnect hydraulic lines until machine

is securely blocked or placed in lowest position

and system pressure is released by operating

valve levers.

 Leak down or failure of mechanical or hydraulic

system can cause equipment to drop.

STORAGE

 Keep children and bystanders away from stor-

age area.

 Follow manual instructions for storage.

N MOUNTED AND SEMI-MOUNTED CUTTERS:

 Disconnect cutter driveshaft and secure up off

ground. Raise cutter with 3-point hitch. Place

blocks under cutter side skids. Lower cutter onto

blocks. Disconnect hydraulic lines to optional cyl-

inder. Disconnect cutter from tractor 3-point hitch

and carefully drive tractor away from cutter.

N PULL-TYPE CUTTERS:

 Raise cutter and block securely. Block wheels

and raise tongue with jack. Disconnect hydraulic

lines to optional cylinder. Disconnect driveline and

secure up off the ground.



SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Safety 7

32394 (Rev. 9/3/2004)

Pull-Type

Unit

(splined

driveshaft)

Mounted

Unit

Pull-Type

Unit

Note: Shield shown

must be used for

Pull-Type Units with

square driveshafts

Pull-Type

Unit

(square

driveshaft)

MODELNO. SERIALNO. MASS (KG)

ID NO.

OREGON, IL U.S.A.

YR OF MFG.

11 - SERIAL NUMBER PLATE

540 RPM

WARNING

18866-D

DANGER

ROTATING DRIVELINE

CONTACT CAN CAUSE DEATH

KEEP AWAY!

DO NOT OPERATE WITHOUT -

 All driveline guards, tractor and

equipment shields in place

 Drivelines securely attached at both ends

 Driveline guards that turn freely on

driveline

18864-C

1 - PN 18864

3 - PN 18866

9 - FRONT AMBER

REFLECTOR (20105)

10 - REAR RED

REFLECTOR (20106)

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

8 Safety

32394 (Rev. 9/3/2004)

CONTACT WITH ROTATING PARTS

CAN CAUSE SERIOUS INJURY.

WARNING

15502--B

ROTATING COMPONENTS

Do not operate without cover in place.

Look and listen for rotation. Do not

open cover until all components have

stopped.

2 - PN 15502

ROTATING BLADES AND

THROWN OBJECTS

 Do not put hands or feet under or into mower when

engine is running.

 Before mowing, clear area of objects that may be

thrown by blade.

 Keep bystanders away.

 Keep guards in place and in good condition.

BLADE CONTACT OR THROWN OBJECTS CAN

CAUSE SERIOUS INJURY OR DEATH.

DANGER

15503-C

4 - PN 15503

FALLING OFF CAN RESULT IN BEING RUN OVER.



Tractor must be equipped with ROPS (or ROPS CAB) and seat

belt. Keep foldable ROPS systems in “locked up” position at all

times.



Buckle Up! Keep seat belt securely fastened.



Allow no riders.

RAISED EQUIPMENT CAN DROP AND CRUSH.



Before working underneath, follow all instructions and safety rules in

operator’s manual and securely block up all corners of equipment

with jack stands.



Securely blocking prevents equipment dropping from hydraulic leak-

down, hydraulic system failures or mechanical component failures.

FALLING OFF OR FAILING TO BLOCK SECURELY CAN

RESULT IN SERIOUS INJURY OR DEATH.

WARNING

18865--C

5 - PN 18865

WARNING

TO AVOID SERIOUS

INJURY OR DEATH:

 Read Operator's Manual (available

from dealer) and follow all safety

precautions.

 Keep all shields in place and in good

condition.

 Operate mower from tractor seat only.

 Lower mower, stop engine and remove

key before dismounting tractor.

 Allow no children or untrained persons

to operate equipment.

 Do not transport towed or

semi-mounted units over 20 mph.

FAILURE TO OPERATE SAFELY

CAN RESULT IN

INJURY OR DEATH.

18877-C

6 - PN 18877

WARNING

39437-A

TRANSPORT BAR AND

CYLINDER REQUIREMENTS

RAISED CUTTER CAN DROP AND CRUSH

Pull-type and semi-mount cutters must be equipped with transport bar.

Before working underneath, transport bar must be pinned in raised

position. All corners of cutter must be securely blocked with jack stands.

All transport bar components must be functional, kept in good condition,

and stored on equipment.

Blocking up prevents cutter dropping from hydraulic leak down, hydraulic

system failures or mechanical component failures.

FAILURE TO FOLLOW INSTRUCTIONS CAN

RESULT IN SERIOUS INJURY OR DEATH.

8 - PN 39437

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

Safety 9

32394 (Rev. 9/3/2004)

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

BE CAREFUL!

Use a clean, damp cloth to clean safety decals.

Avoid spraying too close to decals when using a

pressure washer; high-pressure water can enter

through very small scratches or under edges of

decals causing them to peel or come off.

Replacement safety decals can be ordered free

from your Woods dealer. To locate your nearest

dealer, check the Dealer Locator at

www.WoodsEquipment.com, or in the United

States and Canada call 1-800-319-6637.

SHIELD MISSING

DO NOT OPERATE - PUT SHIELD ON

18869-B

DANGER

12 - PN 18869

Check for leaks with cardboard; never use hand.

Before loosening fittings: lower load, release pressure, and

be sure oil is cool.

Consult physician immediately if skin penetration occurs.

WARNING

19924-B

7 - PN 19924

33347E

13 - PN 33347

10 Operation

32394 (Rev. 9/3/2004)

OPERATION

The operator is responsible for the safe operation of

the cutter. The operator must be properly trained.

Operators should be familiar with the cutter, the tractor,

and all safety practices before starting operation. Read

the safety rules and safety decals on pages 3 to 9.

The machine is available in three basic configurations:

3-point mounted with single tailwheel, 3-point mounted

with dual tailwheel, and a pull-type unit.

This machine is heavy-duty.

Recommended mowing speed for most conditions is

from 2 to 5 mph.

 Keep hands and body away from pressurized

lines. Use paper or cardboard, not hands or other

body parts to check for leaks. Wear safety goggles.

Hydraulic fluid under pressure can easily penetrate

skin and will cause serious injury or death.

 Make sure that all operating and service person-

nel know that if hydraulic fluid penetrates skin, it

must be surgically removed as soon as possible by

a doctor familiar with this form of injury or gan-

grene, serious injury, or death will result. CON-

TACT A PHYSICIAN IMMEDIATELY IF FLUID

ENTERS SKIN OR EYES. DO NOT DELAY.

 Never allow children or untrained persons to

operate equipment.

 Keep bystanders away from equipment.

 Before dismounting power unit or performing

any service or maintenance, follow these steps:

disengage power to equipment, lower the 3-point

hitch and all raised components to the ground,

operate valve levers to release any hydraulic pres-

sure, set parking brake, stop engine, remove key,

and unfasten seat belt.

 Before performing any service or maintenance,

disconnect driveline from tractor PTO.

 Before working underneath, disconnect drive-

line, raise cutter, lock in transport position, and

block cutter securely. Hydraulic system leak down

and failure of mechanical or hydraulic system can

cause equipment to drop.

 Keep all persons away from operator control

area while performing adjustments, service, or

maintenance.

 If you do not understand any part of this manual

and need assistance, see your dealer.

 Always wear relatively tight and belted clothing

to avoid entanglement in moving parts. Wear

sturdy, rough-soled work shoes and protective

equipment for eyes, hair, hands, hearing, and head;

and respirator or filter mask where appropriate.

 Stop power unit and equipment immediately

upon striking an obstruction. Turn off engine,

remove key, inspect, and repair any damage before

resuming operation.

TRACTOR STABILITY

 A minimum 20% of tractor and equipment

weight must be on the tractor front wheels when

attachments are in transport position. Without this

weight, tractor could tip over, causing personal

injury or death. The weight may be attained with a

loader, front wheel weights, ballast in tires or front

tractor weights. Weigh the tractor and equipment.

Do not estimate.

Figure 1. Tractor Stability

Safety is a primary concern in the design and

manufacture of our products. Unfortunately, our

efforts to provide safe equipment can be wiped

out by an operator’s single careless act.

In addition to the design and configuration of

equipment, hazard control and accident preven-

tion are dependent upon the awareness, con-

cern, judgement, and proper training of

personnel involved in the operation, transport,

maintenance, and storage of equipment.

It has been said, “The best safety device is an

informed, careful operator.” We ask you to be

that kind of operator.

CAUTION

CD1564-2

Operation 11

32394 (Rev. 9/3/2004)

ATTACHING CUTTER TO TRACTOR

 Make sure attachment is properly secured,

adjusted, and in good operating condition.

 Make sure spring-activated locking pin or collar

slides freely and is seated firmly in tractor PTO

spline groove.

Pull-Type

Adjust tractor drawbar to obtain 14" between end of

tractor PTO shaft and center of drawbar pin. This will

minimize joint knock and damage to drive components.

It may be necessary to obtain a drawbar kit from your

tractor dealer to allow the correct horizontal distance

adjustment.

Attach cutter tongue to tractor drawbar with a high-

strength drawbar pin. Be sure pin is retained to keep it

in place. Make sure the special heat-treated washer is

installed between cutter tongue and tractor drawbar.

Connect cutter PTO driveline to tractor PTO shaft.

Adjust height of PTO driveline in H-frame to run it as

straight as possible. For adjustment, remove pin

through bearing support and adjust as required.

Remove parking jack and attach to lug provided on

frame rail with top forward.

Connecting Optional Cutter Hydraulics

Attach cutter hydraulic lines to tractor hydraulic control

ports. Cutter hydraulics are optional.

 Make sure all hydraulic hoses, fittings, and

valves are in good condition and not leaking before

starting power unit or using equipment. Check and

route hoses carefully to prevent damage. Hoses

must not be twisted, bent sharply, kinked, frayed,

pinched, or come into contact with any moving

parts. Operate moveable components through full

operational range to check clearances. Replace

any damaged hoses immediately.

Rear Wheel Spacing

Adjust cutter rear tires so they are spaced as wide as

possible to provide stability. Set to match row spacing if

desired.

Cutting Height & Attitude Adjustment

The optional ratchet link or hydraulic cylinder may be

used to set and control cutting height. Attitude is

adjusted using the attitude rod. Make sure you tighten

both nuts on attitude rod when adjustment is set.

Place transport bar in stored position before using

hydraulic cylinder or ratchet to adjust cutting height.

Mounted

 A minimum 20% of tractor and equipment

weight must be on the tractor front wheels when

attachments are in transport position. Without this

weight, tractor could tip over, causing personal

injury or death. The weight may be attained with a

loader, front wheel weights, ballast in tires or front

tractor weights. Weigh the tractor and equipment.

Do not estimate.

An optional Category 2 quick coupler kit is available for

the cutter for tractors with quick couplers.

Connect cutter to tractor lower lift arms and secure.

When using Category 1 pins, the tractor top link must

be connected to the lower of the top two holes of cutter

A-frame, and attach cutter top link to the top hole in the

A-frame.

When using Category 2 pins, the tractor top link must

be connected to the top hole in the cutter A-frame, and

the cutter top link in the lower of the two top holes in

the cutter A-frame.

Attach cutter driveline to tractor PTO shaft. Check to

make sure that all PTO shielding is properly installed

and in good condition.

Check that PTO is properly connected and that the

driveline length is correct to prevent bottoming out or

pulling apart during full lift range of the 3-point by per-

forming an operational check.

CUTTING HEIGHT & ATTITUDE ADJUST-

MENT

 Before dismounting power unit or performing

any service or maintenance, follow these steps:

disengage power to equipment, lower the 3-point

hitch and all raised components to the ground,

operate valve levers to release any hydraulic pres-

sure, set parking brake, stop engine, remove key,

and unfasten seat belt.

Cutting height may be adjusted using the various com-

binations of hole alignment between the tailwheel

brace and tailwheel tube assembly. Refer to the chart

with Figure 2 for combinations and approximate cutting

heights.

12 Operation

32394 (Rev. 9/3/2004)

Figure 2. Tailwheel Adjustment - Mounted

Attach cutter check chain brackets to tractor top link

brackets and adjust to hold front of cutter level with or

slightly lower than rear and to serve as lower cutting

height control stop. Make sure check chains cannot

become entangled on PTO drive.

With cutting height set, adjust cutter attitude with trac-

tor top link to obtain approximately 3-1/4" of the slot

showing cutter top link lift arm (6) as shown in Figure 3.

Figure 3. Attitude Adjustment - Mounted

PRE-OPERATION CHECK LIST

(OWNER'S RESPONSIBILITY)

___Review and follow all safety rules and safety decal

instructions on pages 3 through 9.

___Check that all safety decals are installed and in

good condition. Replace if damaged.

___Check that all shields and guards are properly

installed and in good condition. Replace if damaged.

___Check that all hardware and cotter pins are prop-

erly installed and secured.

___Check to ensure blades are sharp, in good condi-

tion, and installed correctly. Replace if damaged.

___Check that equipment is properly and securely

attached to tractor.

___Make sure driveline spring-activated locking pin or

collar slides freely and is seated firmly in tractor PTO

spline groove.

___Inspect area and remove stones, branches or other

hard objects that might be thrown, causing injury or

damage.

___Do not allow riders.

Approximate

Cutting

Height

Hole in

Tailwheel

Brace (12)

Hole in

Tailwheel

Tube Asy (11)

10"

12"

DB2171

DB2169

1. Tractor rockshaft arm

2. Connecting link

3. Lower lift arm

4. Tractor top link

5. Cutter mast plate

6. Cutter top link lift arm

Operation 13

32394 (Rev. 9/3/2004)

___Check and keep all bystanders away from equip-

ment work area.

___Check all lubrication points and grease as

instructed in "Service, lubrication information".

___Check to be sure each gearbox is half-full of a high

quality gear lubricant with a viscosity index of 80W or

90W and an API service rating of GL-4 or 5 in gear-

box(es).

___Set tractor PTO at correct rpm for your equipment.

___Check that all hydraulic hoses and fittings are in

good condition and not leaking before starting tractor.

Check that hoses are not twisted, bent sharply, kinked,

frayed or pulled tight. Replace any damaged hoses

immediately.

___Make sure tractor ROPS or ROPS CAB and seat

belt are in good condition. Keep seat belt securely fas-

tened during operation.

___Check cutting height and attitude adjustment.

___Before starting engine, operator must be in tractor

seat with seat belt fastened. Place transmission in neu-

tral or park, engage brake, and disengage tractor PTO.

TRACTOR & CUTTER OPERATION

The cutter is operated with tractor controls. Engage the

PTO control with engine at idle rpm to prevent undue

stress to the drive system and gearboxes.

Change ground speed by using higher or lower gears.

Be sure operator is familiar with all tractor controls and

can stop it and the cutter quickly in an emergency. The

operator should give complete, undivided attention to

operating tractor and cutter when mowing.

Protection for center gearbox is provided with an

adjustable slip clutch. It has replaceable fiber facings

that will slip when excessive torsional loads are

encountered. The outer gearboxes have torsion bar

shock protection between the gearboxes. The torsion

bars are designed to yield and twist when shock loads

are encountered. When you notice twisted torsion bars,

do not replace them. However, you should check the

crossbar timing. Refer to the maintenance section for

timing instructions.

Start-Up

When beginning operation of the cutter, slowly move

into the material with the cutter operating at 540 rpm.

Adjust tractor ground speed to provide a clean cut with-

out lugging the tractor engine.

In heavy material, brush, etc., use a slow ground speed

for better shredding. Use caution when operating on

uneven terrain and be aware of the maneuverability of

the cutter. The operator should understand how to, and

be prepared to, stop tractor and cutter quickly in an

emergency.

Take all possible precautions when leaving tractor and

cutter unattended: disengage PTO, lower cutter to

ground, shift into neutral, set parking brake, stop

engine, and remove key from ignition.

Normal Mowing

For grass and weed mowing, adjust cutter to run level

or with the front slightly lower. Cutter attitude may be

set by adjusting the attitude rod on pull-type cutters or

tractor top link on mounted cutter, see page 13 or 14.

Shredding

The cutter may be used to shred various crops includ-

ing green manure, straw, stubble, asparagus residue,

corn stalks, and similar crops preparatory to tillage. It

may also be used to shred pruning in orchards, groves,

and vineyards.

To obtain maximum results when shredding, use suc-

tion blades. Normally you would adjust the cutter atti-

tude to run with the front end high. However, each job

may require a different practice and you will determine

the best setting from experience. Using rear chain

shielding will provide more uniform material distribution

and will minimize center windrowing in heavy material.

MOWING TIPS

Maximum recommended ground speed for cutting or

shredding is six miles per hour.

Sharp blades produce cleaner cuts and use less

power.

Analyze the area to determine the best mowing proce-

dure. Consider the height and type of material to be cut

and the terrain type (hilly, level, rough, etc.).

SIDE SKID ADJUSTMENT

Adjustable side skids are optional. When installed, they

should be adjusted 1/2" to 1" above ground level with

cutting height set. They are designed to carry cutter

over depressions and minimize scalping. Do not oper-

ate cutter with skids in constant contact with ground.

BLADES

Two blade options are available for this cutter: standard

and flat reversible double-edge. Standard blades are

general use blade for most applications. Flat reversible

blades are designed for use in areas where blade wear

is a problem. Sandy soils are extremely hard on

blades. The flat reversible blade has two cutting edges.

They may be swapped from right to left spindle to use

14 Operation

32394 (Rev. 9/3/2004)

the opposite cutting edge of the blade. All blades,

except the reversible blades, are for a specific spindle

rotation. Be sure they are installed on the correct spin-

dle. Refer to the Owner Service section for blade instal-

lation.

TRANSPORTATION LOCK

To ready unit for transport, raise cutter with hydraulic

cylinder or ratchet. Lift transport bar and insert clevis

pin in slot "A" when it lines up with hole in lifting lug.

For normal operation, remove pin from transport bar

and insert into hole "B" and lower transport bar to

wheel yoke.

The clevis pin and hairpin are attached with a chain to

ensure they are available when required.

The transport bar should also be locked in the raised

position and the cutter should be securely blocked

before working underneath cutter. Failure to install

safety devices could result in unit dropping unexpect-

edly.

 Never go underneath equipment (lowered to the

ground or raised) unless it is properly blocked and

secured. Never place any part of the body under-

neath equipment or between moveable parts even

when the engine has been turned off. Hydraulic

system leak down, hydraulic system failures,

mechanical failures, or movement of control levers

can cause equipment to drop or rotate unexpect-

edly and cause severe injury or death. Follow Oper-

ator's Manual instructions for working underneath

and blocking requirements or have work done by a

qualified dealer.

Figure 4. Transport Lock

DC2994B

RAISED TRANSPORT

POSITION

OPERATING

POSITION

1. Clevis pin and chain

2. Cotter pin

3. Hydraulic cylinder

4. Tailwheel height adjustment post

5. Washer

6. Transport bar

Owner Service 15

32394 (Rev. 9/3/2004)

OWNER SERVICE

The information in this section is written for operators

who possess basic mechanical skills. If you need help,

your dealer has trained service technicians available.

For your protection, read and follow the safety informa-

tion in this manual.

 Never allow children or untrained persons to

operate equipment.

 Make sure attachment is properly secured,

adjusted, and in good operating condition.

 Keep bystanders away from equipment.

 Before dismounting power unit or performing

any service or maintenance, follow these steps:

disengage power to equipment, lower the 3-point

hitch and all raised components to the ground,

operate valve levers to release any hydraulic pres-

sure, set parking brake, stop engine, remove key,

and unfasten seat belt.

 Before performing any service or maintenance,

disconnect driveline from tractor PTO.

 Before working underneath, disconnect drive-

line, raise cutter, lock in transport position, and

block cutter securely. Hydraulic system leak down

and failure of mechanical or hydraulic system can

cause equipment to drop.

 Keep all persons away from operator control

area while performing adjustments, service, or

maintenance.

 Always wear relatively tight and belted clothing

to avoid getting caught in moving parts. Wear

sturdy, rough-soled work shoes and protective

equipment for eyes, hair, hands, hearing, and head;

and respirator or filter mask where appropriate.

 Stop power unit and equipment immediately

upon striking an obstruction. Turn off engine,

remove key, inspect, and repair any damage before

resuming operation.

BLOCKING METHOD

 Never go underneath equipment (lowered to the

ground or raised) unless it is properly blocked and

secured. Never place any part of the body under-

neath equipment or between moveable parts even

when the engine has been turned off. Hydraulic

system leak down, hydraulic system failures,

mechanical failures, or movement of control levers

can cause equipment to drop or rotate unexpect-

edly and cause severe injury or death. Follow Oper-

ator's Manual instructions for working underneath

and blocking requirements or have work done by a

qualified dealer.

To minimize the potential hazards of working under-

neath the cutter, these procedures must be followed.

Jack stands, with a load rating of 1,000 pounds or

more, are the only approved blocking device for this

cutter. A minimum of four jackstands, located under the

cutter as shown in Figure 5, must be installed before

working underneath unit. Do not position jackstands

under wheels, axles, or wheel supports as components

can rotate and cause cutter to fall.

Figure 5. Jack Stand Placement

(Tractor and connection not shown)

Do not work underneath unless cutter is properly

attached to tractor (see Operation section), the brakes

set, key removed, and the cutter blocked securely.

Securely block the rear tractor wheels, both front and

rear. The mounted unit will be anchored to minimize

Safety is a primary concern in the design and

manufacture of our products. Unfortunately, our

efforts to provide safe equipment can be wiped

out by an operator’s single careless act.

In addition to the design and configuration of

equipment, hazard control and accident preven-

tion are dependent upon the awareness, con-

cern, judgement, and proper training of

personnel involved in the operation, transport,

maintenance, and storage of equipment.

It has been said, “The best safety device is an

informed, careful operator.” We ask you to be

that kind of operator.

CAUTION

DB1235--VAR

16 Owner Service

32394 (Rev. 9/3/2004)

side to side and front to rear movement. The pull-type

unit will be anchored front to rear.

For the mounted unit, tighten tractor lower 3-point arm

anti-sway mechanisms to prevent side to side move-

ment.

For the pull-type unit, raise cutter with the standard

height adjustment crank or the optional hydraulic cylin-

der. The crank must always be rotated clockwise until

the crank begins to raise the cutter. With either the

height adjustment crank or the optional hydraulic cylin-

der, lower cutter to transfer its weight to the jack

stands, but do not raise the rear wheels off of the

ground. If the optional hydraulic cylinder is installed,

the crank arm must be turned clockwise until weight

transfer starts to occur. This allows the mechanical

height adjustment to keep the cutter in a raised position

in the event of a hydraulic failure.

When blocking, you must consider overall stability of

the unit. Just placing jack stands under the unit will not

ensure your safety. The working surface must be level

and solid to support the weight on the jack stands.

Ensure jack stands are stable both top and bottom, and

mower is approximately level. With full mower weight

lowered on jack stands, test blocking stability before

working underneath cutter.

LUBRICATION

Do not let excess grease collect on or around parts,

particularly when operating in sandy areas.

The accompanying illustration shows the lubrication

points. The chart gives the frequency of lubrication in

operating hours, based on normal conditions. Severe

or unusual conditions may require more frequent lubri-

cation.

Use a lithium base grease with a No. 2 NGLI consis-

tency for all locations. Be sure to clean fittings thor-

oughly before attaching grease gun.

One good pump of most guns is sufficient.

Use a high quality lubricant with a viscosity index of

80W or 90W and an API service rating of GL-4 or 5 in

gearbox(es).

Use NeverSeez® or equivalent to lubricate torsion

bars.

Raise or lower cutter and expose lube slot in rear half

of PTO shielding.

Insert grease gun through slot and apply grease to all

sides of shaft where it enters tube. Remove safety

blocks and operate 3-point lift to distribute grease over

working area of shaft.

It may be necessary to disconnect PTO shaft from trac-

tor to expose slot.

To prevent torsion bars from seizing and/or binding and

causing excessive loads on gearbox bearings, lubri-

cate as detailed.

Remove shielding. Remove nuts and bolts from torsion

bars and slide out of center gearbox. Coat all four sides

approximately four inches from each end with Never

Seez® or equivalent. Install torsion bars. Refer to

Maintenance section for torsion bar installation.

Lubricate before storage to prevent rust, and at the

beginning of each season.

Never-Seez is a registered trademark of the Never-Seez Cor-

poration.

Owner Service 17

32394 (Rev. 9/3/2004)

Figure 6. Lubrication Points

DB1136A

REF

DESCRIPTION FREQUENCY

1 Tailwheel hub 10 hrs.

2 Ratchet height adjustment (optional) 100 hrs.

3 Tailwheel pivot and hub (single or dual optional on mounted units) 10 hrs.

4 PTO Shaft, (mounted) lube all four sides of shaft and both U-joints (see * in fig-

ure 6)

Daily

5 PTO Shaft, (pull-type) access under shield; lube all four side of shaft next to

round tube

Daily

6 Gearboxes, check that all three are half full with a high quality gear lubricant

with a viscosity index of 80W or 90W and an API service rating of GL-4 or 5 in

gearbox(es)

Daily

7 PTO Shaft, front and rear U-joints 10 hrs.

8 Center U-joint on 3-joint drive (pull-type) 10 hrs.

9 Torsion bars - To prevent torsion bars from seizing and/or binding and causing

excessive loads on gearbox bearings, lubricate as detailed

At storage and

start of season

10 Hanger bearing assembly 10 hrs.

18 Owner Service

32394 (Rev. 9/3/2004)

BLADE SERVICING

 Before working underneath, disconnect drive-

line, raise cutter, lock in transport position, and

block cutter securely. Hydraulic system leak down

and failure of mechanical or hydraulic system can

cause equipment to drop.

NOTE: Before working or going underneath cutter for

any reason make sure the BLOCKING METHOD

instructions are followed as instructed in the Owner

Service section of this manual.

Inspect blades each time before operating cutter, for

condition and proper installation. Check to be sure

blades are snug but still swivel on blade pin. See Blade

Installation. Replace any blade that is bent, excessively

nicked, worn or has any other damage. Small nicks can

be ground out when sharpening.

Blade Removal (Figure 7)

Blades must be removed before sharpening.

Align crossbar and blade pin assembly with blade

access hole in cutter frame. Remove bolt (1) and blade

pin lock clip (2). Slid keyhole plate (3) out of blade pin

groove and remove. Remove spacers and drive pin out

of crossbar.

IMPORTANT

■ If blade pin is seized in crossbar and extreme

force will be required to remove it, support cross-

bar from below to prevent damage to gearbox.

Blade Installation (Figure 7)

 Your dealer can supply genuine replacement

blades. Substitute blades may not meet original

equipment specifications and may be dangerous.

Apply a liberal coating of Never Seez® or equivalent to

blade pin and crossbar hole. Make sure blade is offset

away from deck, and cutting edge is toward direction of

crossbar rotation.

Install pin (9) through blade (8) and push up tightly

against crossbar (7). Install as many spacers (4, 5 & 6)

as possible, allowing enough space for keyhole plate

(3) to slide into groove of blade pin. Keyhole plate must

be installed with formed ears up as shown. Insert lock

clip (2) over keyhole plate and into blade pin groove

and secure with bolt (1). It will be necessary to omit

some or all of the spacers when installing optional

stump jumpers on the crossbar. When installation is

complete, blade should be snug, but still swivel on pin

without excessive force.

Retain any spacers not used in shimming blade. Use

them when installing new blades or when blade wear

occurs.

Figure 7. Blade Assembly

Blade Sharpening

Always sharpen both blades at the same time to main-

tain balance. Follow original sharpening pattern. Do not

sharpen blade to a razor edge. Leave at least a 1/16"

blunt edge. Do not sharpen back side of blade.

Blades must be removed before sharpening.

SLIP CLUTCH ADJUSTMENT

A slip clutch is designed to slip should cutter strike an

obstruction, thus absorbing the shock load and protect-

ing the driveline.

Clutch tension is adjusted by evenly tightening slip

clutch springs. When clutch slippage is excessive, you

can compress spring to a maximum height of 1-3/4".

This dimension is from base to top of the spring itself.

If clutch continues to slip with springs compressed to

maximum, check friction discs for excessive wear.

Discs are 1/8" thick when new. Replace after 1/32"

wear. Minimum disc thickness is 3/32".

CAUTION

DB1954

1. Bolt

2. Lock clip

3. Keyhole plate

4. Spacer

5. Spacer

6. Spacer

7. Crossbar

8. Blade

9. Pin

Page is loading ...

Woods M208-2 User manual

Brand: Woods

Model: M208-2

Type: User manual

This manual is also suitable for

208-2

Download PDF

report

Woods M208-2 User manual

This manual is also suitable for

Woods M208-2 User manual

Related papers

Other documents