Body-Solid SR-HEXPROEXT Assembly Manual

Assembly Instructions

OWNER’S MANUAL

V. SR-HEXPEXT-051914

THE HEXAGON PRO EXPANSION

FUNCTIONAL TRAINING RIG

MODEL # SR-HEXPEXT

Pro

Club

Line

ProClubLine

Warning, Safety & Maintenance

Be sure that all users carefully read and understand all

warning, safety and maintenance labels on the machine

before each use. Failure to do so may result in death or

serious injury.

It is imperative that you retain this Owner’s Manual and be

sure all warning labels are legible and intact. Replacement

Owner’s Manuals and warning labels are available from your

local Body-Solid dealer.

If you have any questions about the operation, set up or

maintenance of this machine please call our customer service

department at 1 (800) 556-3113.

THERE IS A RISK ASSUMED BY INDIVIDUALS WHO USE THIS TYPE OF EQUIPMENT.

TO MINIMIZE RISK, YOU MUST FOLLOW THESE RULES:

Inspect equipment before each workout.

Check that all nuts and bolts are in place and fully tightened.

Also, before use, check for signs of wear. Replace all worn parts immediately.

Never use equipment if any parts are damaged or missing.

FAILURE TO FOLLOW THESE RULES MAY RESULT IN INJURY.

Exercise with care. Perform your exercise at a smooth, moderate pace; never perform jerky or

uncoordinated movements that may cause injury.

DO NOT allow children or minors to play on or around this equipment.

If unsure of proper use of equipment, call your local Body-Solid distributor or the Body-Solid

customer service center at (800) 556-3113.

Consult your physician before starting your exercise program.

For your own safety, DO NOT begin any exercise program without proper instruction.

WARNING

Upright must be attached to

oor before use. Inspect all

foot attachments prior to use.

Do not use if any of the foot

attachments are loose.

Table of Contents

• SAFETY INSTRUCTIONS.............................. PAGE 4

• PREPARATION............................................... PAGE 5

• HARDWARE LIST........................................... PAGE 6

• PART LIST....................................................... PAGE 7

• HARDWARE ILLUSTRATION......................... PAGE 8

• PARTS ILLUSTRATION ................................. PAGE 9

• ASSEMBLY INSTRUCTIONS (OPTION 1)..... PAGE 10

• ASSEMBLY INSTRUCTIONS (OPTION 2)..... PAGE 18

• CONTACT PAGE............................................ PAGE 26

Important Safety Instructions

Beforebeginninganytnessprogram,youshouldobtainacompletephysicalexaminationfromyourphysician.

Il est conseille de subir un examen medical complet avant d’entreprendre tout programme d’exercise.

Si vous avez des etourdissements ou des faiblesses, arretez les exercices immediatement.

Antes de comenzar cualquier programma de ejercicios, deberias tener un examen sico con su doctor.

When using exercise equipment, you

should always take basic precautions,

including the following:

m ReadallinstructionsbeforeusingtheSR-HEXPEXT.

 Theseinstructionsarewrittentoensure

yoursafety

andtoprotecttheunit.

m Do not remove any safety labels from the

machine.

m Donotallowchildrenonorneartheequipment.

m Usetheequipmentonlyforitsintendedpurpose

asdescribedinthisguide.Donotuseaccessory

attachmentsthatarenotrecommendedbythe

manufacturer.Suchattachmentsmightcause

injuries.

m Wearproperexerciseclothingandshoesforyour

workout,nolooseclothing.

m Keephands,limbs,looseclothing,andlonghairwell

outofthewayofallmovingparts.

m Usecarewhengettingonorofftheunit.

m Donotoverexertyourselforworktoexhaustion.

m Ifyoufeelanypainorabnormalsymptoms,stop

yourworkoutimmediatelyandconsultyour

physician.

m Neveroperateunitwhenithasbeendroppedor

damaged.Returntheequipmenttoaservice

centerforexaminationandrepair.

m Donotusetheequipmentoutdoorsornearwater.

Personal Safety During Assembly

m Beforebeginningassembly,pleasetakethetime

toreadtheinstructionsthoroughly.

m Readeachstepintheassemblyinstructionsand

followthestepsinsequence.Donotskipahead.

Ifyouskipahead,youmaylearnlaterthatyou

havetodisassemblecomponentsandthatyou

mayhavedamagedtheequipment.

m Assembleandoperatethe SR-HEXPEXTonasolid,

levelsurface.Locatetheunitafewfeetfromthe 

wallsorfurnituretoprovideeasyaccess.

Itmustbeprofessionallymountedtotheground.

TheSR-HEXPEXT isdesignedforyourenjoyment.By

followingtheseprecautionsandusingcommonsense,

youwillhavemanysafeandpleasurablehoursof

healthfulexercisewithyourPro Club Line by

Body-Solid, Hexogan Pro Functional Training Rig.

Afterassembly,youshouldcheckallfunctionsto

ensurecorrectoperation.Ifyouexperienceproblems,

rstrechecktheassemblyinstructionstolocateany

possibleerrorsmadeduringassembly.Ifyouareunable

tocorrecttheproblem,callthedealerfromwhomyou

purchasedthemachineorcall1-800-556-3113forthe

dealernearestyou.

Obtaining Service

PleaseusethisOwner’sManualtomakesurethatall

partshavebeenincludedinyourshipment.When

orderingparts,youmustusethepartnumberand

descriptionfromthisOwner’sManual.Useonly

Body-Solidreplacementpartswhenservicingthis

machine.Failuretodosowillvoidyourwarrantyand

couldresultinpersonalinjury.

Forinformationaboutproductoperationorservice,

checkouttheofcialBody-SolidInc.websiteat

www.bodysolid.comorcontactanauthorized

Body-SoliddealeroraBody-Solidfactory-authorized

servicecompanyorcontactBody-Solidcustomer

serviceatoneofthefollowing:

Toll Free: 1-800-556-3113

Phone: 1-708-427-3555

Fax: 1-708-427-3556

Hours: M-F 8:30-5:00 CST

E-Mail: [email protected]

Or write to: Body-Solid, Inc.

Service Department

1900 S. Des Plaines Ave.

Forest Park, IL 60130 USA

Retain this Owner’s Manual for future

reference. If you need to order replacement

parts please be prepared to provide the

following information when contacting us so

that we can assist you better.

1. Model Number

2. Place of Purchase

3. Serial Number (S/N)

4. Part # and Description

Preparation

ThankyouforpurchasingtheSR-HEXPEXT.ThisRigispartofProClubLinebyBody-Solidofqualitystrengthtraining

machines,whichletsyoutargetspecicmusclegroupstoachievebettermuscletoneandoverallbody

conditioning.TomaximizeyouruseoftheequipmentpleasestudythisOwner’sManualthoroughly.

Body-Solidcontinuallyseekswaystoimprovetheperformance,specicationsandproductmanualsinordertoensurethatonly

superiorproductsarereleasedfromourfactories.Pleasetakethetimetocarefullyreadthroughthismanualthoroughly.Instructions

containedinthisdocumentarenotintendedtocoveralldetailsorvariationspossiblewithBody-Solidequipment,ortocoverevery

contingencythatmaybemetinconjunctionwithinstallation,operation,maintenanceortroubleshootingoftheequipment.Even

thoughwehavepreparedthismanualwithextremecare,neitherthepublishernortheauthorcanacceptresponsibilityforanyerrors

in,oromissionfrom,theinformationgiven.Shouldadditionalinformationberequired,orshouldsituationsarisethatarenotcovered

bythismanual,themattershouldbedirectedtoyourlocalBody-Solidrepresentative,ortheServiceDepartmentatBody-SolidInc.

inForestPark,Illinois.

Required Tools

Thebasictoolsthatyoumustobtainbeforeassembling

theSR-HEXPEXTincludebutarenotlimitedto:

m MetricWrenchSet

m AdjustableWrench

m HexBoltsandNutsrequire30mmWrenches

Installation Requirements

Followtheseinstallationrequirementswhenassembling

theSR-HEXPEXT:

SetuptheSR-HEXPEXTonasolid,atsurface.A

smooth,atsurfaceunderthemachinehelpskeepit

level.A

levelmachinehasfewermalfunctions.

Provideamplespacearoundthemachine.Open

spacearoundthemachineallowsforeasieraccess.

Insertallboltsinthesamedirection.Foraesthetic

purposes,insertallboltsinthesamedirectionunless

specied(intextorillustrations)todootherwise.

Leaveroomforadjustments.Tightenfastenerssuchas

bolts,nuts,andscrewssotheunitisstable,butleave

roomforadjustments.Donotfullytightenfasteners

untilinstructedintheassemblystepstodoso.TheRig

mustbeboltedtotheoorandinstalledprofessionally.

Fill out and mail the warranty card.

Assembly Tips

Readall“Notes”oneachpagebeforebeginningeach

step.

WhileyoumaybeabletoassembletheSR-HEXPEXT

usingtheillustrationsonly,importantsafetynotesand

othertipsareincludedinthetext.

Somepiecesmayhaveextraholesthatyouwillnotuse.

Useonlythoseholesindicatedintheinstructionsand

illustrations.

NOTE: Withsomanyassembledparts,proper

 alignmentandadjustmentiscritical.While

 tighteningthenutsandbolts,besuretoleave

 roomforadjustments.

NOTE: Thebottlesthataremarked“Poison”areyour

 touchuppaint.Keepawayfromchildren.

CAUTION: Obtainassistance!Donotassemblethe 

SR-HEXPEXTbyyourself.Thiscouldresult

ininjury.Reviewtheinstallationrequirements

 beforeproceedingwiththefollowingsteps.

YourS/N#can

befoundhere

↑

Part# Size Description Quantity

SR-HEXPEXT Hardware List

M20X115mm

M20

M20x3T

M20x8T

HEX HEAD BOLT

NYLON LOCK NUT

FLAT WASHER

24 PCS.

32PCS.

16 PCS.

SR-HEXPEXT Part List

Part# Description Quantity

UPRIGHT

END CROSS FRAME

MID CROSS FRAME RIGHT

MID CROSS FRAME LEFT

4 PCS.

1 PCS.

SR-HEXPEXT Hardware Illustration

Part#1  HEXHEADBOLTM20x115mm     QTY.24

Part#2  NYLONLOCKNUTM20      QTY.24

Part#3  FLATWASHERM20x3T      QTY.32

Part#4  FLATWASHERM20x8T      QTY.16

SR-HEXPEXT Parts Illustration

Part#5-UPIGHT,4pcs    

Part#7-MIDCROSSFRAMERIGHT,1pcs    

Part#6-ENDCROSSFRAME,4pcs    

Part#8-MIDCROSSFRAMELEFT,1pcs    

STEP

Be careful to assemble all components

in the sequence they are presented.

NOTE:

Finger tighten all hardware in this step. DO NOT wrench tighten until the last step.

Nylon lock nuts will not fully screw onto bolts, they must be wrench tighten to fully

go on.

CONFIGURATION OPTION 1

1A. AttachEndCrossFrame(6)toUpright(5), in gray color from Step 1

 using:

2 - (#1) M20x115mm Hex Head Bolt

4 - (#3) M20x3T Flat Washer

2 - (#2) M20 Nylon Lock Nut

1B. AttachEndCrossFrame(6)toUpright(5)using:

2 - (#1) M20x115mm Hex Head Bolt

2 - (#3) M20x3T Flat Washer

2 - (#4) M20x8T Flat Washer

2 - (#2) M20 Nylon Lock Nut

NOTE: Two persons are required for installing the Rig.

STEP

AboveshowsStep1assembledandcompleted.

STEP

Be careful to assemble all components

in the sequence they are presented.

NOTE:

Finger tighten all hardware in this step. DO NOT wrench tighten until the last step.

Nylon lock nuts will not fully screw onto bolts, they must be wrench tighten to fully

go on.

2A. AttachEndCrossFrame(6)toUpright(5), in gray color from Step 2

drawingusing:

2 - (#1) M20x115mm Hex Head Bolt

2 - (#3) M20x3T Flat Washer

2 - (#4) M20x8T Flat Washer

2 - (#2) M20 Nylon Lock Nut

2B. AttachEndCrossFrame(6),Upright(5)andMidCrossFrameLeft(8)

 togetherusing:

4 - (#1) M20x115mm Hex Head Bolt

6 - (#3) M20x3T Flat Washer

2 - (#4) M20x8T Flat Washer

4 - (#2) M20 Nylon Lock Nut

STEP

AboveshowsStep2assembledandcompleted.

STEP

3A. AttachMidCrossFrameRight(7),Upright(5)andEndCrossFrame(6)

 togetherusing:

4 - (#1) M20x115mm Hex Head Bolt

6 - (#3) M20x3T Flat Washer

2 - (#4) M20x8T Flat Washer

4 - (#2) M20 Nylon Lock Nut

3B. AttachUpright(5)toEndCrossFrame(6)using:

2 - (#1) M20x115mm Hex Head Bolt

2 - (#3) M20x3T Flat Washer

2 - (#4) M20x8T Flat Washer

2 - (#2) M20 Nylon Lock Nut

Be careful to assemble all components

in the sequence they are presented.

NOTE:

Finger tighten all hardware in this step. DO NOT wrench tighten until the last step.

Nylon lock nuts will not fully screw onto bolts, they must be wrench tighten to fully

go on.

STEP

AboveshowsStep3assembledandcompleted.

STEP

4A. AttachEndCrossFrames(6)toUprights(5)using:

4 - (#1) M20x115mm Hex Head Bolt

6 - (#3) M20x3T Flat Washer

2 - (#4) M20x8T Flat Washer

4 - (#2) M20 Nylon Lock Nut

4B. Haveeachuprightprofessionallyattachedtotheoor.

Be careful to assemble all components

in the sequence they are presented.

NOTE:

Wrench tighten ALL hardware at the end of STEP 4A. Nylon lock nuts will not fully

screw onto bolts, they must be wrench tightened to fully go on.

STEP

AboveshowsStep4assembledandcompleted.

WARNING

Upright must be attached to

oor before use. Inspect all

foot attachments prior to use.

Do not use if any of the foot

attachments are loose.

STEP

CONFIGURATION OPTION 2

1A. AttachMidCrossFrameRight(7)andUpright(5)using:

4 - (#1) M20x115mm Hex Head Bolt

8 - (#3) M20x3T Flat Washer

4 - (#2) M20 Nylon Lock Nut

1B. AttachEndCrossFrames(6),Upright(5)andMidCrossFrameRight(7)

 togetherusing:

4 - (#1) M20x115mm Hex Head Bolt

6 - (#3) M20x3T Flat Washer

2 - (#4) M20x8T Flat Washer

4 - (#2) M20 Nylon Lock Nut

Be careful to assemble all components

in the sequence they are presented.

NOTE:

Finger tighten all hardware in this step. DO NOT wrench tighten until the last step.

Nylon lock nuts will not fully screw onto bolts, they must be wrench tighten to fully

go on.

STEP

AboveshowsStep1assembledandcompleted.

STEP

2A. AttachEndCrossFrames(6)toUpright(5)using:

4 - (#1) M20x115mm Hex Head Bolt

4 - (#3) M20x3T Flat Washer

4 - (#4) M20x8T Flat Washer

4 - (#2) M20 Nylon Lock Nut

Be careful to assemble all components

in the sequence they are presented.

NOTE:

Finger tighten all hardware in this step. DO NOT wrench tighten until the last step.

Nylon lock nuts will not fully screw onto bolts, they must be wrench tighten to fully

go on.

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Body-Solid SR-HEXPROEXT, SR-HEXPROCLUB, SR-HEXPRODBLP4, SR-HEXPROTPLP4 Assembly Manual

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