Toro 68025 User manual

68025
Toro
Brand
Toro
Model
68025
Type
User manual

This manual is also suitable for

FormNo.3389-536RevA
FP-SeriesForwardPlate
Compactor
ModelNo.68025—SerialNo.314000001andUp
ModelNo.68026—SerialNo.314000001andUp
ModelNo.68027—SerialNo.314000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3389-536*A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.
Introduction
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1illustratesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
2200—Top;3000/4000—Bottom
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety...........................................................................3
SafeOperatingPractices...........................................3
SafetyandInstructionalDecals.................................5
Setup............................................................................6
InstallingtheHandle................................................6
CheckingtheEngine-oilLevel...................................6
CheckingtheEccentric-oilLevel...............................6
ProductOverview..........................................................7
Operation.....................................................................7
CheckingtheEngine-oilLevel...................................7
CleaningDebrisfromtheMachine.............................8
AddingFuel............................................................8
CompactingAsphalt................................................9
StartingandStoppingtheEngine..............................10
OperatingtheCompactor........................................11
TransportingtheMachine........................................11
Maintenance.................................................................12
RecommendedMaintenanceSchedule(s)......................12
DisconnectingtheSpark-plugWire...........................12
EngineMaintenance...............................................12
BeltMaintenance....................................................16
Storage........................................................................18
Troubleshooting...........................................................19
Safety
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructionsand
alwayspayattentiontothesafetyalertsymbol,which
means
Caution
,
W ar ning
,or
Danger
—personalsafety
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
SafeOperatingPractices
Thisproductiscapableofcrushingoramputatinghandsand
feet.Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.
WARNING
Engineexhaustcontainscarbonmonoxide,and
odorless,deadlypoisonthatcankillyou
Donotruntheengineindoorsorinanenclosed
area.
Training
•ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other
peopleorproperty.
Preparation
•Evaluatetheterraintodeterminetheproperandsafe
actionstoperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
•Wearappropriateclothingincludinghardhat,safety
glasses,longpants,safetyshoes,andhearingprotection.
Longhair,looseclothingorjewelrymaygettangledin
movingparts.
•Inspecttheareawheretheequipmentistobeusedand
removeallobjectssuchastools,buildingmaterials,and
personalitemswhichcanbedamagedbythemachine.
•Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
–Useonlyanapprovedcontainer
–Neverremovethefuelcaporaddfuelwiththeengine
running.Allowtheenginetocoolbeforerefueling.
Donotsmoke.
3
–Neverrefuelordrainthemachineindoors.
•Ensurethattheshieldsareattachedandfunctioning
properly.
Operation
•Neverrunanengineinanenclosedarea.
•Onlyoperateingoodlight,keepingawayfromholesand
hiddenhazards.
•Donotoperateinstandingwater.
•Slowdownandusecautionwhenmakingturns.
•Stoponlevelground,setthethrottletoslow ,andshut
offtheenginebeforeleavingtheoperator'spositionfor
anyreason.
•Ensurethattheareaisclearofotherpeoplebefore
operatingthemachine.Stopthemachineifanyoneenters
thearea.
•Keeppetsandbystandersaway.
•Keepfeetclearoftheplatecompactor.
•Earprotectionisrequiredwhenoperatingthisequipment.
•Donotoperatethemachineundertheinuenceof
alcoholordrugs.
•Forfootprotection,wearsteeltoeshoesortoepads.
•Neveroperatewiththeguardsnotsecurelyinplace.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Neverleavethemachinerunningunattended.Always
setthethrottletoslow,stoptheengine,andwaitforall
movingpartstostopbeforeleaving.
•Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.
•Beforecompactingsoil,havetheareamarkedfor
undergroundutilities.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
MaintenanceandStorage
•Parkthemachineonalevelsurface,setthethrottleto
slow,andstoptheengine.Waitforallmovementtostop
beforeadjusting,cleaning,orrepairing.
•Cleandebrisfromthedrives,mufers,andenginetohelp
preventres.Cleanupfuelandoilspillage.
•Lettheenginecoolbeforestoringanddonotstorenear
ame.
•Donotstorefuelnearamesordrainindoors.
•Parkthemachineonlevelground.Neverallowuntrained
personneltoservicethemachine.
•Carefullyreleasepressurefromcomponentswithstored
energy.
•Disconnectthesparkplugbeforemakinganyrepairs.
•Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
•Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
•Keepnutsandboltstight.Keepequipmentingood
condition.
•Keepthemachinefreefromthebuild-upofmud,rocks,
orotherdebris.Cleanupoilorfuelspillage.Allowthe
machinetocoolbeforestoring.
•Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
–Useonlyanapprovedcontainer.
–Neverremovethefuelcaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.
–Neverrefuelthemachineindoors.
–Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
–Neverllafuelcontainerwhileitisinsideavehicle,
trunk,pick-upbed,oranysurfaceotherthanthe
ground.
–Keepcontainernozzleincontactwiththetankduring
lling.
•Stopandinspecttheequipmentifyoustrikeanobject.
Makeanynecessaryrepairsbeforerestarting.
•UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93-9084
1.Liftpoint
117-2718
117-4979
1.Entanglementhazard,belt—keepawayfrommovingparts;
keepallguardsandshieldsinplace
125-4943
1.Warning—readtheOperator’sManual.4.Chokinghazard—donotoperatethemachineindoors.
2.Warning—wearhearingprotection.
5.Explosionhazard—stoptheengineandextinguishallames
beforerefuelingthemachine.
3.Warning—keepawayfrommovingparts;keepallguardsand
shieldsinplace.
5
Setup
InstallingtheHandle
Secureeachsideofthehandletotheplatecompactorframe
usingabolt,atwasher,spacer,bearing,andnut(Figure3
orFigure4).
Figure3
Model2200
1.Nut
4.Spacer
2.Bearing5.Flatwasher
3.Handle6.Bolt
Figure4
Model3000/4000
1.Nut
4.Spacer
2.Bearing5.Flatwasher
3.Handle6.Bolt
CheckingtheEngine-oilLevel
Themachinecomesfromthefactorywithoilintheengine
crankcase;however,itmaybenecessarytoaddoil;referto
CheckingtheEngine-oilLevel(page7).Addonlyenoughoil
toraisetheleveltotheFullmarkonthedipstick.
CheckingtheEccentric-oil
Level
Themachinecomesfromthefactorywitheccentricoilin
theeccentrichousing;however,itmaybenecessarytoadd
oil;refertoServicingtheEccentricOil(page15).Addonly
enoughoilsothattheoillevelisushwiththeoilplugonthe
sideoftheeccentrichousing.
6
ProductOverview
Figure5
1.Watertank5.Handle
2.Engine6.Beltcover
3.Rollcagelifteye7.Lifthandles
4.Airlter
Figure6
1.Recoilstarter
4.Chokelever
2.Sedimentcup
5.Throttlelever
3.Fuel-shutoffvalve6.EngineOn/Offswitch
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
CheckingtheEngine-oilLevel
ServiceInterval:Beforeeachuseordaily
Oilcrankcasecapacity:
•0.56L(0.59USqt)forModel68025
•0.58L(0.61USqt)forModels68026and68027
1.Stopthemachineonalevelsurface.
2.Setthethrottletoslow,turnofftheengineswitch,and
waitforallmovingpartstostop.
3.Cleanaroundthedipstick,sothatdirtcannotfallinto
thellerholeanddamagetheengine(Figure7).
1
2
3
4
g019686
5
Figure7
1.Fillertube4.Lowerlimit
2.Dipstick
5.Oil-drainbolt
3.Upperlimit
4.Removethedipstickandwipetheendclean.
5.Slidethedipstickfullyintothedipsticktubewithout
threadingitintothellerneck.
6.Pullthedipstickoutandlookattheend.
Note:Theoilshouldbelevelwiththeupper-limit
mark(Figure7).
Important:Runningtheenginewithalowoil
levelcancauseenginedamage.Thistypeof
damageisnotcoveredbywarranty.
Theengineisequippedwithanoilalertsystem
thatwillautomaticallystoptheenginebeforethe
oillevelfallsbelowthesafelimit.
7
7.Iftheoillevelislow ,slowlypouronlyenoughoilinto
thecrankcasetoraisetheleveltotheupperlimit.
Important:Donotoverllthecrankcasewithoil,
becausetheenginemaybedamaged.
8.Installandsecurethedipstick.
CleaningDebrisfromthe
Machine
ServiceInterval:Beforeeachuseordaily
1.Setthethrottletoslow,stoptheengine,andwaitfor
allmovingpartstostop.
WARNING
Contactwithhotpartsonthemachinecan
causesevereburns.
Waitforallpartstocoolbeforetouchingthe
machine.
2.Brushdirtanddebrisawayfromtheaircleanerand
engineopenings.
3.Checkthesprinklermanifold(Figure10)andremove
anydirtordebris.
AddingFuel
•Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
•Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontains
morethan10%ethanolbyvolume,suchasE15
(contains15%ethanol),E20(contains20%ethanol),or
E85(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/orengine
damagewhichmaynotbecoveredunderwarranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
•Donotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.
•Neverllthefueltankinsideanenclosedtrailer.
•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis6to13
mm(1/4to1/2inch)belowthebottomofthe
llerneck.Thisemptyspaceinthetankallows
gasolinetoexpand.
•Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
•Donotllgasolinecontainersinsideavehicleor
onatruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
•Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefueltheequipment
withitswheelsontheground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.
•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
8
WARNING
Gasolineisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgastankor
conditionerbottleopening.
•Avoidcontactwithskin;washoffspillagewith
soapandwater.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetoprovide
thefollowingbenets:
•Keepsgasolinefreshduringstorageof90daysorless.
Forlongerstorageitisrecommendedthatthefueltank
bedrained.
•Cleanstheenginewhileitruns
•Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountofgasstabilizer/conditionerto
thegas.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.Tominimizethechance
ofvarnishdepositsinthefuelsystem,usefuelstabilizer
atalltimes.
FillingtheFuelTank
1.Setthethrottletoslow,turnofftheengineswitch,and
waitforallmovingpartstostop.
2.Allowtheenginetocool.
3.Cleanaroundthefueltankcapandremoveit(Figure8).
Note:Thecapistetheredtothefueltank.
g013315
Figure8
4.Addunleadedgasolinetothefueltank,untilthelevel
isjustinsidethemeshlterbasket.
Important:Thisspaceinthetankallowsgasoline
toexpand.Donotllthefueltankcompletelyfull.
5.Installthefueltankcapsecurely.
6.Wipeupanygasolinethatmayhavespilled.
CompactingAsphalt
Whenusingthemachineonasphalt,thewatersystemisused
towetthesurfaceofthecompactortopreventtheasphalt
fromstickingtothecompactor.
AddingWaterwiththeTankInstalled
1.Removethecapfromthewatertank(Figure9).
Figure9
1.Water-tankcap3.Watertank
2.Water
2.Fillthetankwithwater(Figure9).
3.Installthecapontothewatertank(Figure9).
9
AddingWaterwiththeTankRemoved
1.Detachthevalvecoupler(Figure10).
Figure10
1.Shutoffvalve
3.Malecoupler
2.Femalecoupler
4.Sprinklermanifold
2.Removethewatertankfromtheframebypullingup
ontheelastictanklatch(Figure11).
1
g019702
Figure11
1.Elastictanklatch
3.Fillthetankwithwater,assembleittotheframe,and
attachthecoupler.
StartingandStoppingthe
Engine
StartingtheEngine
1.MovetheengineswitchtotheOnposition(Figure12).
g019703
1
Figure12
1.Engineswitch
2.MovethefuelvalvetotheOnposition(Figure13).
g019704
1
Figure13
1.Fuelvalve
3.Movethechokelevertotheleftifyouarestartinga
coldengine(Figure14).
10
g019774
1
Figure14
1.Choke
4.Movethethrottlelevermidwaybetweenslow(turtle)
andfast(rabbit)positions(Figure15).
Note:Awarmorhotenginemaynotrequirechoking.
g019775
1
Figure15
1.Throttle
5.Pulltherecoilhandlesharplytostarttheengine.
6.Aftertheenginestarts,graduallymovethechoketothe
right.Iftheenginestallsorhesitates,movethechoke
leftagainuntiltheenginewarmsup.
7.Movethethrottlelevertomaximumthrottle.
StoppingtheEngine
1.Movethethrottlelevertotheslow(turtle)position.
2.Turntheengineswitchandfuelvalveoff.
OperatingtheCompactor
Withtheengineatfullthrottle,thecompactorwillmove
forwardwhilevibrating.
Graspthehandlelightlywithbothhandsandallowthe
compactortomoveforwardonitsown.Usethehandleto
guidethedirectionoftraveltoavoidobstructions.
TransportingtheMachine
Model68025weighs64kg(140lb)
Model68026weighs93kg(205lb)
Model68027weighs98kg(215lb)
Therollcagelifteyecanbeusedtoliftandtransportthe
machinewithstrapsoracrane(Figure16).
Alternatively,2peoplecantransportthemachinebyliftingthe
compactorusingthefrontandrearlifthandles(Figure16).
g019776
1
2
Figure16
1.Rollcagelifteye2.Lifthandles
11
Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst25hours
•Changetheengineoil.
Beforeeachuseordaily
•Checktheengine-oillevel.
•Cleandebrisfromtheaircleaner.
•Inspecttheair-cleanerelements.
Every50hours
•Cleantheair-lterelements.Cleanthemmorefrequentlyindustyoperating
conditions.
Every100hours
•Inspect,clean,andadjustthesparkplug;replaceitifnecessary.
•Cleanthesedimentcup.
•Changetheengineoil.
•Checkthebelttension.Adjustthebelttensionifnecessary.
Every200hours
•Replacethesparkplug.
Every300hours
•Replacethepaperair-cleanerelement.Replaceitmorefrequentlyindusty
operatingconditions.
•Changetheeccentricoil.
Monthly
•Checktheeccentric-oillevel.
DisconnectingtheSpark-plug
Wire
Beforeperforminganymaintenanceontheengine,disconnect
thespark-plugwirefromthesparkplug(Figure17).
Figure17
1.Spark-plugwire
EngineMaintenance
ServicingtheSparkPlug
ServiceInterval:Every100hours—Inspect,clean,and
adjustthesparkplug;replaceitif
necessary.
Every200hours—Replacethesparkplug.
UseanNGKBPR6ESsparkplugorequivalent.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthewirefromthesparkplug.
3.Cleanaroundthesparkplug.
4.Removethesparkplugfromthecylinderhead.
Important:Replaceacracked,fouled,ordirty
sparkplug.Donotcleantheelectrodesbecause
gritenteringthecylindercandamagetheengine.
5.Setthegapontheplugto0.76mm(0.03inch)as
showninFigure18.
12
Figure18
1.Centerelectrodeinsulator
2.Sideelectrode
3.Airgap(nottoscale)
6.Carefullyinstallthesparkplugbyhand(toavoidcross
threading)untilitishandtight.
7.Tightenthesparkpluganadditional1/2turnifitis
new;otherwise,tightenitanadditional1/8to1/4turn.
Important:Aloosesparkplugcanbecomevery
hotandcandamagetheengine;overtighteninga
sparkplugmaydamagethethreadsinthecylinder
head.
8.Connectthewiretothesparkplug.
ServicingtheAirCleaner
ServiceInterval:Beforeeachuseordaily—Inspectthe
air-cleanerelements.
Every50hours—Cleantheair-lterelements.Clean
themmorefrequentlyindustyoperatingconditions.
Every300hours/Yearly(whichevercomes
rst)—Replacethepaperair-cleanerelement.Replace
itmorefrequentlyindustyoperatingconditions.
RemovingtheAirFilter
Important:Donotoperatetheenginewithouttheair
lterassembly;extremeenginedamagewilloccur.
1.Setthethrottletoslow,stoptheengine,andwaitfor
allmovingpartstostop.
2.Disconnectthespark-plugwirefromthesparkplug.
3.Wipecleantheairltercover(Figure19).
Figure19
1.Wingnut(cover)5.Foamlterelement
2.Air-ltercover6.Seal(rubber)
3.Wingnut(lter)7.Carburetorbase
4.Paperlterelement
4.Removethewingnutthatsecurestheair-ltercoverto
thecarburetorandremovethecover(Figure19).
Note:Becarefultopreventdirtanddebrisfrom
fallingintothebase.
5.Removethefoamlterelementfromthepaperlter
element(Figure19).
6.Inspectthefoamelementfordamage.
Note:Ifthefoamlterelementifitaredamaged,
replaceit.Ifthefoamelementisdirty,cleanit;referto
CleaningtheFoamFilter(page13).
7.Removewingnutthatsecuresthepaperlterelement
tothecarburetor(Figure19).
8.Removethepaperelementandinspectthepaperlter
elementfordamageandexcessiveamountsofdirtin
theelement.
Note:Replacethepaperlterelementifitisdamaged
orexcessivelydirty.
Note:Nevertrytocleanthepaperelement;only
replaceit.
CleaningtheFoamFilter
1.Cleanthefoamlterelementinwarmsoapywaterand
rinsetheelementtheelementincleanwater,orclean
thefoamlterelementinanonammablesolvent.
Note:Donotusegasolinetocleanthefoamelement
becauseitcouldcreateariskofreorexplosion.
2.Allowthefoamlterelementtocompletelydry.
3.Dipthefoamelementincleanengineoil,thensqueeze
outtheexcessoil.
13
Note:Iftoomuchoilisleftinthefoamelementwhen
theengineisstarted,theenginewillsmoke.Excess
oilinthefoamelementmayalsorestricttheairow
throughtheelementandmayreachthepaperlter
andclogit.
4.Assemblethefoamelementontothepaperlter
element(Figure19).
InstallingtheAirFilter
1.Wipecleanthedirtfromthecarburetorbaseandthe
insideofthecoverwithamoistrag(Figure19).
Note:Donotallowdirtanddebristoentertheair
ductleadingintothecarburetor.
2.Ensurethattherubbergasketisalignedandseated
ontothemountingbaseofthecarburetor(Figure19).
Note:Therubbergasketmightsticktothebottomof
theoldpaperlterelement.Removeitfromtheold
paperelementandinstallitontothecarburetor.
3.Alignthepaperlterelementwiththecarburetorand
ensurethatthehold-downrodofthecarburetorpasses
throughthetopplateofthelter(Figure19).
4.Securelytheltertothecarburetorwiththelterwing
nutandtightenitngertight(Figure19).
5.Aligntheair-ltercoverovertheairlterelementswith
thewiththehold-downrodofthecarburetorpassing
throughthetopcover(Figure19).
6.Securethecovertotheenginewiththecoverwingnut
andtightenitngertight(Figure19).
CleaningtheSedimentCup
ServiceInterval:Every100hours/Every6months
(whichevercomesrst)
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Setthethrottletoslow,stoptheengineandkeep
heat,sparks,andameaway.
•Handlefuelonlyoutdoors.
•Wipeupspillsimmediately.
•Donotsmokewhilehandlingfuel.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthewirefromthesparkplug.
3.Movethefuel-shutoffvalvetotheOffposition.
4.RemovethesedimentcupandO-ring(Figure6).
Figure20
1.Fuel-shutoffvalve(Off
positionshown)
3.Sedimentcup
2.O-ring
5.Washthesedimentcupinanonammablesolventand
dryitthoroughly.
6.PlacetheO-ringinthefuelvalveandinstallthe
sedimentcup,tighteningitsecurely.
7.Movethefuel-shutofflevertotheOnposition.
Note:Ifanyfuelleaks,repeatthisprocedureand
replacetheO-ring.
14
ServicingtheEngineOil
OilType:Detergentoil(APIserviceSJorhigher)
Oilcrankcasecapacity:
•0.56L(0.59USqt)forModel68025
•0.58L(0.61USqt)forModels68026and68027
Viscosity:Seetablebelow
g013375
0 20 40 60 80 100 F
-20 -10 0 10 20 30 40 C
o
o
30
5W - 30 / 10W - 30
Figure21
ChangingtheEngineOil
ServiceInterval:Aftertherst25hours
Every100hours
WARNING
Oilmaybehotaftertheenginehasbeenrun,and
contactwithhotoilcancauseseverepersonalinjury.
Avoidcontactingthehotengineoilwhenyoudrain
it.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthewirefromthesparkplug.
3.Removethedrainplug(Figure22).
g019692
Figure22
1.Drainplug
Note:Youmayhavetotipthecompactorbackwards
todraintheoil.
4.Whentheoilhasdrainedcompletely,replacetheplug.
Note:Disposeoftheusedoilatacertiedrecycling
center.
5.Removethedipstick(Figure7)andslowlypouroilinto
thellerholeuntiltheoilpoursoutofthellerhole.
6.Replaceandsecurethedipstick.
7.Wipeupanyspilledoil.
ServicingtheEccentricOil
Oiltype:10W30(APIserviceSJorhigher)
Oilcapacity:
•1.3L(1.4USqt)forModel68025
•3.3L(3.5USqt)forModel68026
•3.5L(3.7USqt)forModel68027
CheckingtheEccentric-oilLevel
ServiceInterval:Monthly
1.Setthethrottletoslow,stoptheengine,andwaitfor
allmovingpartstostop.
2.Placeadrainpanundertheoilplugandremovetheoil
plugscrewonthesideoftheeccentrichousing(Figure
23).
Figure23
1.Oilplug2.Eccentric-oil-llerhole
3.Verifythattheeccentricoilislevelwiththebolthole.
Note:Ifaddingoilisrequired,refertoChangingthe
EccentricOil(page16).
4.Wipeupanyspilledoil.
5.Replacetheoilplugscrew.
15
ChangingtheEccentricOil
ServiceInterval:Every300hours
1.Setthethrottletoslow,stoptheengine,andwaitfor
allmovingpartstostop.
2.Placeanoildrainpanundertheoilplugandremove
thellplugandtheoilplugscrew(Figure23).
3.Tiptheplatecompactorforwardslightlyandusea
suctionguntoremovetheoilthroughthellerhole
(Figure23).
4.Slowlypouroilintothellerholeuntiltheoilcomes
outtheoilplug(Figure23).
5.Wipeupanyspilledoil.
6.Replacethellplugandtheoilplugscrew.
BeltMaintenance
RemovingtheBeltCover
1.Removetheanged-headboltsthatsecurethebelt
covertotheengine(Figure24orFigure25).
Figure24
Model2200
1.Boltlocations2.Flanged-headbolt
Figure25
Model3000/4000
1.Boltlocations2.Flanged-headbolt
2.Removethebeltcover.
16
CheckingtheBeltTension
ServiceInterval:Every100hours
Important:Thebestbelttensionforthemachineis
thelowesttensionatwhichthebeltswillnotslipunder
fullpower.
1.Layastraightedgeonthebeltandacrossthepulleys
(Figure26).
Figure26
1.Straightedge2.Beltdeected7.6mm(0.3
inch)at1.4to2.3kg(3to
5lb)offorce
2.Withaforcegauge,pushdownonthebelt,midway
betweenthepulleys(Figure26).
Note:Thebeltshoulddeect7.6mm(0.3inch)from
thestraightedgewhenpushingdownonthebeltwith
1.4to2.3kg(3to5lb)offorce(Figure26).
Note:Ifthebelttensionistoolowortoohigh,adjust
thebelttension;refertoAdjustingtheBeltTension
(page17).
AdjustingtheBeltTension
1.Removethewatertank;refertoAddingWaterwiththe
TankRemoved(page10).
2.Loosenthe2hex-socketbolts(5/16-24x1.75inches)
thatsecurethefrontoftheengine(Figure27).
Figure27
1.Hex-socketbolts(5/16-24x1.75inches)
3.Loosenthe2angenuts(8mm)thatsecuretheback
oftheengine(Figure28).
Figure28
1.Flangenuts(8mm)
2.Belt-tensioningbolt
4.Loosenthejamnut,androtatethebelt-tensioning
boltclockwisetotensionthebelt,orrotatethe
belt-tensioningboltcounterclockwisetoloosenthe
tensiononthebelt(Figure28).
5.Checkthebelttension;refertoCheckingtheBelt
Tension(page17).
6.Whenthecorrecttensionisreached,tightenthejam
nutonthebelt-tensioningbolt.
7.Tightenthe2hex-socketbolts(5/16-24x1.75inches)
thatsecurethefrontoftheengineto12.5to16.4N-m
(9.2to12.1ft-lb)asshowninFigure27.
8.Tightenthe2angenuts(8mm)thatsecuretheback
oftheengineto23to29N-m(17to21ft-lb)asshown
inFigure28.
17
9.Applymedium-gradethread-lockingcompoundtothe
threadsoftheanged-headboltsthatyouremovedin
step1ofRemovingtheBeltCover(page16).
10.Alignthebeltcovertothemachineandsecurethe
coverwiththeanged-headboltsthatyouremovedin
step1ofRemovingtheBeltCover(page16).
11.Torquetheboltsto972to1198N-cm(86to106in-lb).
Storage
1.Stoptheengine,anddisconnectthespark-plugwire.
2.Removedirtandgrimefromtheentiremachine.
Important:Youcanwashthemachinewithmild
detergentandwater.Donotpressurewashthe
machine.Avoidexcessiveuseofwater,especially
neartheengine.
3.Servicetheaircleaner;refertoServicingtheAir
Cleaner(page13).
4.Changetheengineoil;refertoChangingtheEngine
Oil(page15).
5.Forstorageover30days,preparetheunitasfollows:
A.Addapetroleum-basedfuelstabilizer/conditioner
tofuelinthetank.Followmixinginstructions
fromstabilizermanufacturer(1ozpergallon).Do
notuseanalcoholbasedstabilizer(ethanol
ormethanol).
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshgasolineandused
atalltimes.
B.Runtheengineuntilitstopsfromrunningout
offuel.
C.Choketheengine.
D.Startandruntheengineuntilitwillnotstartagain.
E.Disposeoffuelproperly.Recycleasperlocal
codes.
Important:Donotstorestabilizer/conditioned
gasolineover90days.
6.Checkandtightenallbolts,nuts,andscrews.Repairor
replaceanypartthatisdamaged.
7.Paintallscratchedorbaremetalsurfaces.Paintis
availablefromyourAuthorizedServiceDealer.
8.Storethemachineinaclean,drygarageorstoragearea.
9.Coverthemachinetoprotectitandkeepitclean.
18
Troubleshooting
Problem
PossibleCauseCorrectiveAction
1.Thefueltankisempty.1.Fillthefueltankwithgasoline.
2.Thesparkplugispitted,fouled,orthe
gapisincorrect.
2.Installanew,correctlygappedspark
plug.
Theenginewillnotstart,startshard,or
failstokeeprunning.
3.Theaircleanerisdirty.
3.Cleanorreplacetheaircleaner
elements.
1.Theoillevelintheeccentrichousing
istoohigh.
1.Checktheoillevelanddrainas
necessary.
Theplatedoesnotvibrateatfullspeed.
2.Thebeltisloose.2.Adustthebelttension.
1.Aforeignobjectislodgedagainstthe
eccentricsheave.
1.Removetheobstruction.
2.Theoillevelintheeccentrichousing
istoohigh.
2.Checktheoillevelanddrainas
necessary.
3.Theclutchhasslipped.3.Adjustthecarburetor.
Theclutchisextremelyhot.
4.EngineRPMisnotreachingfullRPM.
4.Adjustthethrottlesotheengineruns
at3,400RPM.
1.Thebeltisbroken.1.Replacethebelt.
2.Theclutchisbrokenorwornout.2.Replacetheclutch.
Theplatedoesnotvibratewhenthe
engineisrunning.
3.Theeccentrichasseized.
3.Ensuretheeccentricisfreeturning.
1.Thewatertankisempty.1.Fillthewatertank.
2.Thesprinklerisclosed.
2.Openthesprinklervalve.
Thereisinsufcientwaterow.
3.Thesprinklermanifoldisclogged.3.Removeandcleanthemanifold.
19
TheToroWarranty
Alimitedwarranty(seewarrantyperiodsbelow)
Concrete,
Masonry,and
Compaction
Equipment
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuantto
anagreementbetweenthem,jointlywarrantyourToroConcrete,Masonry,
andCompactionEquipmentProductslistedbelowtobefreefromdefectsin
materialsorworkmanship.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay
transportationcosts.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
ConcreteMixers
1year
•SpindleBearingsLifetime*(originalowneronly)
MortarMixers1year
•DrumBearingsandSealsLifetime*(originalowneronly)
ForwardPlateCompactors
2years
ReversiblePlates1year
RammerCompactors
2years
MudBuggy1year
VibratingTrenchRoller2years
ConcreteSaws
1year
MasonrySaws
1year
PowerTrowels1year
Screeds
1year
ConcreteVibrators
1year
Whereawarrantableconditionexists,wewillrepairtheProductatnocost
toyouincludingdiagnosis,labor,andparts.
*
LifetimeWarranty-Ifthebearing(s)orseal(s)onyourmixerfail,itwillbereplacedunderwarranty,
atnocostforpartsorlabor.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor
workmanship,followthisprocedure
**
:
1.ContactanyAuthorizedServicingOutlettoarrangeserviceattheir
dealership.T olocateoneconvenienttoyou,accessourwebsiteat
www.Toro.com.Select“WheretoBuy”andselect“Contractor”under
producttype.Youmayalsocallourtollfreenumberbelow.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothem.
3.IfforanyreasonyouaredissatisedwiththeServiceOutlet’sanalysis
orwiththeassistanceprovided,contactusat:
SWSCustomerCareDepartment
ToroWarrantyCompany
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
TollFree:800-888-9926
**
ToroAuthorizedRentalCustomerswhohavepurchasedproductsdirectlyfromToroandhave
signedtheT oroRentalCustomerAgreementhavetheabilitytoperformtheirownwarrantywork.
PleasevisitToro’sRentalPortalforelectronicwarrantyclamlingproceduresorcallthetollfree
numberabove.
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance
proceduresdescribedintheOperator’sManual.Suchroutinemaintenance,
whetherperformedbyadealerorbyyou,isatyourexpense.Parts
scheduledforreplacementasrequiredmaintenance(“MaintenanceParts”),
arewarrantedfortheperiodoftimeuptothescheduledreplacementtime
forthatpart.Failuretoperformrequiredmaintenanceandadjustmentscan
begroundsfordisallowingawarrantyclaim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarrantyperiod
aredefectsinmaterialsorworkmanship.Thisexpresswarrantydoesnot
coverthefollowing:
•Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,modied,orunapproved
accessories
•Productfailureswhichresultfromfailuretoperformrequired
maintenanceand/oradjustments
•ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligentorrecklessmanner
•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal
productoperationinclude,butarenotlimitedto,belts,wipers,spark
plugs,tires,lters,gaskets,wearplates,seals,O-rings,drivechains,
clutches.
•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside
inuenceinclude,butarenotlimitedto,weather,storagepractices,
contamination,useofunapprovedcoolants,lubricants,additives,or
chemicals,etc.
•Normal“wearandtear”items.Normal“wearandtear”includes,butis
notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.
•Repairsnecessaryduetofailuretofollowrecommendedfuel
procedure(consultOperator'sManualformoredetails)
–Removingcontaminantsfromthefuelsystemisnotcovered
–Useofoldfuel(morethanonemonthold)orfuelwhichcontains
morethan10%ethanolormorethat15%MTBE
–Failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
•Anycomponentcoveredbyaseparatemanufacturer’swarranty
•Pickupanddeliverycharges
GeneralConditions
RepairbyanAuthorizedServicingOutletorSelf-ServiceasanAuthorized
RentalCustomerisyoursoleremedyunderthewarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletionof
repairsunderthiswarranty.Allimpliedwarrantiesofmerchantability
andtnessforusearelimitedtothedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe
aboveexclusionsandlimitationsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.
ExceptfortheenginewarrantycoverageandtheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty.The
EmissionsControlSystemonyourProductmaybecoveredbyaseparate
warrantymeetingrequirementsestablishedbytheU.S.Environmental
ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB).
RefertotheCaliforniaEmissionControlWarrantyStatementsuppliedwith
yourProductorcontainedintheenginemanufacturer’sdocumentationfor
details.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedToroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee
policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee
information,contacttheToroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToro
Dealer.
374-0288RevC
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Toro 68025 User manual

68025
Toro
Brand
Toro
Model
68025
Type
User manual
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