Toro FP-2200 Forward Plate Compactor User manual

FP-2200 Forward Plate Compactor
Toro
Brand
Toro
Model
FP-2200 Forward Plate Compactor
Type
User manual

This manual is also suitable for

FormNo.3379-761RevA
FP-2200/3000/4000ForwardPlate
Compactor
ModelNo.68025—SerialNo.313000001andUp
ModelNo.68026—SerialNo.313000001andUp
ModelNo.68027—SerialNo.313000001andUp
g019691
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3379-761*A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orother
reproductiveharm.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.
Introduction
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1illustratesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
2200–Top;3000/4000–Bottom
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Contents
Introduction..................................................................2
Safety...........................................................................3
SafeOperatingPractices...........................................3
SafetyandInstructionalDecals.................................5
Setup............................................................................6
InstallingtheHandle................................................6
CheckingtheEngineOilLevel..................................6
CheckingtheEccentricOilLevel...............................6
ProductOverview..........................................................7
Operation.....................................................................7
CheckingtheEngineOilLevel..................................7
CleaningDebrisfromtheMachine.............................7
AddingFuel............................................................8
AddingWater..........................................................9
StartingandStoppingtheEngine...............................9
OperatingtheCompactor........................................10
TransportingtheMachine........................................11
Maintenance.................................................................12
RecommendedMaintenanceSchedule(s)......................12
DisconnectingtheSparkPlugWire...........................12
ServicingtheAirCleaner.........................................12
ServicingtheEngineOil..........................................13
ServicingtheEccentricOil......................................13
CleaningtheSedimentCup......................................14
ServicingtheBelt...................................................14
ServicingtheSparkPlug..........................................15
Storage........................................................................15
Troubleshooting...........................................................16
Safety
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructionsand
alwayspayattentiontothesafetyalertsymbol,which
means
Caution
,
W ar ning
,or
Danger
—personalsafety
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
SafeOperatingPractices
Thisproductiscapableofcrushingoramputatinghandsand
feet.Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.
WARNING
Engineexhaustcontainscarbonmonoxide,and
odorless,deadlypoisonthatcankillyou
Donotruntheengineindoorsorinanenclosed
area.
Training
•ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other
peopleorproperty.
Preparation
•Evaluatetheterraintodeterminetheproperandsafe
actionstoperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
•Wearappropriateclothingincludinghardhat,safety
glasses,longpants,safetyshoes,andhearingprotection.
Longhair,looseclothingorjewelrymaygettangledin
movingparts.
•Inspecttheareawheretheequipmentistobeusedand
removeallobjectssuchastools,buildingmaterials,and
personalitemswhichcanbedamagedbythemachine.
•Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
–Useonlyanapprovedcontainer
–Neverremovethefuelcaporaddfuelwiththeengine
running.Allowtheenginetocoolbeforerefueling.
Donotsmoke.
3
–Neverrefuelordrainthemachineindoors.
•Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Operation
•Neverrunanengineinanenclosedarea.
•Onlyoperateingoodlight,keepingawayfromholesand
hiddenhazards.
•Donotoperateinstandingwater.
•Slowdownandusecautionwhenmakingturns.
•Stoponlevelground,setthethrottletoslow,andshut
offtheenginebeforeleavingtheoperator'spositionfor
anyreason.
•Ensurethattheareaisclearofotherpeoplebefore
operatingthemachine.Stopthemachineifanyoneenters
thearea.
•Keeppetsandbystandersaway.
•Keepfeetclearoftheplatecompactor.
•Earprotectionisrequiredwhenoperatingthisequipment.
•Donotoperatethemachineundertheinuenceof
alcoholordrugs.
•Forfootprotection,wearsteeltoeshoesortoepads.
•Neveroperatewiththeguardsnotsecurelyinplace.Be
sureallinterlocksareattached,adjustedproperly,and
functioningproperty.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Neverleavethemachinerunningunattended.Always
setthethrottletoslow,stoptheengine,andwaitforall
movingpartstostopbeforeleaving.
•Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.
•Beforecompactingsoil,havetheareamarkedfor
undergroundutilities.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
MaintenanceandStorage
•Parkthemachineonalevelsurface,setthethrottleto
slow,andstoptheengine.Waitforallmovementtostop
beforeadjusting,cleaning,orrepairing.
•Cleandebrisfromthedrives,mufers,andenginetohelp
preventres.Cleanupfuelandoilspillage.
•Lettheenginecoolbeforestoringanddonotstorenear
ame.
•Donotstorefuelnearamesordrainindoors.
•Parkthemachineonlevelground.Neverallowuntrained
personneltoservicethemachine.
•Carefullyreleasepressurefromcomponentswithstored
energy.
•Disconnectthesparkplugbeforemakinganyrepairs.
•Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
•Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
•Keepnutsandboltstight.Keepequipmentingood
condition.
•Keepthemachinefreefromthebuild-upofmud,rocks,
orotherdebris.Cleanupoilorfuelspillage.Allowthe
machinetocoolbeforestoring.
•Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
–Useonlyanapprovedcontainer.
–Neverremovethefuelcaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.
–Neverrefuelthemachineindoors.
–Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
–Neverllafuelcontainerwhileitisinsideavehicle,
trunk,pick-upbed,oranysurfaceotherthanthe
ground.
–Keepcontainernozzleincontactwiththetankduring
lling.
•Stopandinspecttheequipmentifyoustrikeanobject.
Makeanynecessaryrepairsbeforerestarting.
•UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93–9084
1.Liftpoint
117–2718
117–4979
1.Entanglementhazard,belt—keepawayfrommovingparts;
keepallguardsandshieldsinplace
125–4945
1.ReadtheOperator’s
Manualforinformationon
usingthewatertank.
2.Watercap
125–4943
1.Warning—readtheOperator’sManual.4.Chokinghazard—donotoperatethemachineindoors.
2.Warning—wearhearingprotection.
5.Explosionhazard—stoptheengineandextinguishallames
beforerefuelingthemachine.
3.Warning—keepawayfrommovingparts;keepallguardsand
shieldsinplace.
5
Setup
InstallingtheHandle
Secureeachsideofthehandletotheplatecompactorframe
usingabolt,atwasher,spacer,bearing,lockwasher,andnut
(Figure3orFigure4).
Figure3
Modelno.2200
1.Nut
4.Spacer
2.Bearing5.Flatwasher
3.Handle6.Bolt
g019693
1
2
3
4
5
6
7
Figure4
Modelno.3000/4000
1.Nut
5.Spacer
2.Lockwasher6.Flatwasher
3.Bearing7.Bolt
4.Handle
CheckingtheEngineOilLevel
Themachinecomesfromthefactorywithoilintheengine
crankcase;however,itmaybenecessarytoaddoil.Referto
ServicingtheEngineOil(page13).Addonlyenoughoilto
raisetheleveltotheFullmarkonthedipstick.
CheckingtheEccentricOil
Level
Themachinecomesfromthefactorywitheccentricoilin
theeccentrichousing;however,itmaybenecessarytoadd
oil.Referto
ServicingtheEccentricOil(page13).Addonly
enoughoilsothattheoillevelisushwiththeoilplugonthe
sideoftheeccentrichousing.
6
ProductOverview
Figure5
1.Watertank4.Handle
2.Engine5.Beltcover
3.Airlter6.Liftinghandles
Figure6
1.Recoilstarter
4.Chokelever
2.Sedimentcup
5.Throttlelever
3.Fuelshut-offvalve6.EngineOn/Offswitch
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
1.Stopthemachineonalevelsurface.
2.Setthethrottletoslow,turnofftheengineswitch,and
waitforallmovingpartstostop.
3.Cleanaroundthedipstick(Figure7)sothatdirtcannot
fallintothellerholeanddamagetheengine.
1
Figure7
1.Dipstick
4.Unscrewthedipstickandwipetheendclean(Figure7).
5.Screwthedipstickfullyontothellertube(Figure7).
6.Unscrewthedipstickagainandlookattheend.Ifthe
engineoillevelislow,slowlypouronlyenoughoilinto
thellertubetoraisetheleveltotheFullmarkonthe
dipstick.
Important:Donotoverllthecrankcasewith
engineoilandruntheengine;enginedamage
mayresult.
CleaningDebrisfromthe
Machine
ServiceInterval:Beforeeachuseordaily
1.Setthethrottletoslow ,stoptheengine,andwaitfor
allmovingpartstostop.
WARNING
Contactwithhotpartsonthemachinecan
causesevereburns.
Waitforallpartstocoolbeforetouchingthe
machine.
2.Brushdirtanddebrisawayfromtheaircleanerand
engineopenings.
3.Checkthesprinklertubeandremoveanydirtordebris.
7
AddingFuel
•Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
•Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontains
morethan10%ethanolbyvolume,suchasE15
(contains15%ethanol),E20(contains20%ethanol),or
E85(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/orengine
damagewhichmaynotbecoveredunderwarranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
•Donotaddoiltogasoline.
Important:Donotusefueladditivesotherthanafuel
stabilizer/conditioner.Donotusefuelstabilizerswithan
alcoholbasesuchasethanol,methanol,orisopropanol.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Fillthefueltankoutdoors,inanopenarea,and
whentheengineiscold.Wipeupanygasoline
thatspills.
•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis6to13
mm(1/4to1/2in)belowthebottomoftheller
neck.Thisemptyspaceinthetankallowsthe
gasolinetoexpand.
•Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwhereasparkmay
ignitethegasolinefumes.
•Storegasolineinanapprovedfuelcontainerand
keepitoutofthereachofchildren.
•Neverbuymorethana30-daysupplyof
gasoline.
DANGER
Whenfueling,undercertaincircumstances,astatic
chargecandevelop,ignitingthegasoline.Areor
explosionfromgasolinecanburnyouandothers
anddamageproperty.
•Alwaysplacegasolinecontainersontheground
andawayfromyourvehiclebeforelling.
•Donotllgasolinecontainersinsideavehicleor
onatruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
•Whenpractical,removegasoline-powered
equipmentfromthetruckortrailerandrefuel
theequipmentwithitswheelsontheround.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,notfromagasolinedispensernozzle.
•Ifyoumustuseagasolinedispensernozzle,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthetractionunitto
providethefollowingbenets:
•Keepsgasolinefreshduringstorageof90daysorless.
Forlongerstorageitisrecommendedthatthefueltank
bedrained.
•Cleanstheenginewhileitruns
•Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountofgasstabilizer/conditionertothe
gas.
Note:Afuelstabilizer/conditionerismosteffectivewhen
mixedwithfreshgasoline.Tominimizethechanceofvarnish
depositsinthefuelsystem,usefuelstabilizeratalltimes.
FillingtheFuelTank
1.Setthethrottletoslow,turnofftheengineswitch,and
waitforallmovingpartstostop.
2.Allowtheenginetocool.
3.Cleanaroundthefueltankcapandremoveit(
Figure8).
Note:Thecapistetheredtothefueltank.
8
g013315
Figure8
4.Addunleadedgasolinetothefueltank,untilthelevel
isjustinsidethemeshlterbasket.
Important:Thisspaceinthetankallowsgasoline
toexpand.Donotllthefueltankcompletelyfull.
5.Installthefueltankcapsecurely.
6.Wipeupanygasolinethatmayhavespilled.
AddingWater
Thewatersystemisusedtowetthesurfaceofthecompactor
topreventasphaltfromstickingtothecompactorwhenin
use.
1.Detachthevalvecoupler(Figure9).
Figure9
2.Removethewatertankfromtheframebypullingup
ontheelastictanklatch(Figure10).
1
g019702
Figure10
1.Elastictanklatch
3.Fillthetankwithwater,reassembleittotheframe,and
reattachthecoupler.
StartingandStoppingthe
Engine
StartingtheEngine
1.MovetheengineswitchtotheOnposition(Figure11).
g019703
1
Figure11
1.Engineswitch
2.MovethefuelvalvetotheOnposition(Figure12).
9
g019704
1
Figure12
1.Fuelvalve
3.Movethechokelevertotheleftifyouarestartinga
coldengine(Figure13).
g019774
1
Figure13
1.Choke
4.Movethethrottlelevermidwaybetweenslow(turtle)
andfast(rabbit)positions(Figure14).
Note:Awarmorhotenginemaynotrequirechoking.
g019775
1
Figure14
1.Throttle
5.Pulltherecoilhandlesharplytostarttheengine.
6.Aftertheenginestarts,graduallymovethechoketothe
right.Iftheenginestallsorhesitates,movethechoke
leftagainuntiltheenginewarmsup.
7.Movethethrottlelevertomaximumthrottle.
StoppingtheEngine
1.Movethethrottlelevertotheslow(turtle)position.
2.Turntheengineswitchandfuelvalveoff.
OperatingtheCompactor
Withtheengineatfullthrottle,thecompactorwillmove
forwardwhilevibrating.
Graspthehandlelightlywithbothhandsandallowthe
compactortomoveforwardonitsown.Usethehandleto
guidethedirectionoftraveltoavoidobstructions.
Tomaketightturnseasiertomaneuver,lowertheengine
speed.
10
TransportingtheMachine
Therollcagelifteyecanbeusedtoliftandtransportthe
machinewithstrapsoracrane(Figure15).
Alternatively,twopeoplecantransportthemachinebylifting
thecompactorusingthefrontandrearlifthandles(Figure15).
g019776
1
2
Figure15
1.Rollcagelifteye2.Lifthandles
11
Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst25hours
•Changetheengineoil.
Beforeeachuseordaily
•Checktheengineoillevel.
•Cleandebrisfromtheaircleaner.
•Inspecttheaircleanerelements.
Every50hours
•Cleantheairlterelements.Cleanthemmorefrequentlyindustyoperating
conditions.
Every100hours
•Changetheengineoil.
•Inspect,clean,andadjustthesparkplug;replaceitifnecessary.
Every200hours
•Replacethesparkplug.
Every300hours
•Replacethepaperaircleanerelement.Replaceitmorefrequentlyindustyoperating
conditions.
Monthly
•Checktheeccentricoillevel.
DisconnectingtheSparkPlug
Wire
Beforeperforminganymaintenanceontheengine,disconnect
thesparkplugwirefromthesparkplug(Figure16).
Figure16
1.Sparkplugwire
ServicingtheAirCleaner
ServiceInterval:Beforeeachuseordaily—Inspecttheair
cleanerelements.
Every50hours—Cleantheairlterelements.Clean
themmorefrequentlyindustyoperatingconditions.
Every300hours/Yearly(whichevercomes
rst)—Replacethepaperaircleanerelement.Replace
itmorefrequentlyindustyoperatingconditions.
Important:Donotoperatetheenginewithouttheair
lterassembly;extremeenginedamagewilloccur.
1.Setthethrottletoslow ,stoptheengine,andwaitfor
allmovingpartstostop.
2.Disconnectthewirefromthesparkplug.
3.Removethenutthatsecuresthecover(Figure17).
g019695
Figure17
1.Nut3.Paperelement
2.Cover
4.Foamelement
12
4.Removethecover.
Note:Becarefultopreventdirtanddebrisfrom
fallingintothebase.
5.Removethefoamandpaperelementsfromthebase
(Figure17).
6.Removethefoamelementfromthepaperelement
(
Figure17).
7.Inspectthefoamandpaperelements,andreplacethem
iftheyaredamagedorexcessivelydirty.
8.Ifthepaperelementisexcessivelydirty,replaceit.
Note:Nevertrytobrushdirtoffthepaperelement;
brushingforcesthedirtintothebers.
9.Cleanthefoamelementinwarm,soapywaterorina
nonammablesolvent.
Note:Donotusegasolinetocleanthefoamelement
becauseitcouldcreateariskofreorexplosion.
10.Rinseanddrythefoamelementthoroughly.
11.Dipthefoamelementincleanengineoil,thensqueeze
outtheexcessoil.
Note:Excessoilinthefoamelementrestrictstheair
owthroughtheelementandmayreachthepaper
lterandclogit.
12.Wipedirtfromthebaseandthecoverwithamoistrag.
Note:Becarefultopreventdirtanddebrisfrom
enteringtheairductleadingtothecarburetor.
13.Installtheaircleanerelementsandensurethattheyare
properlypositioned.
14.Securelyinstallthecoverwiththenut.
ServicingtheEngineOil
OilType:Detergentoil(APIserviceSJorhigher)
CrankcaseCapacity:37oz(1.1l)
Viscosity:Seetablebelow
g013375
0 20 40 60 80 100 F
-20 -10 0 10 20 30 40 C
o
o
30
5W - 30 / 10W - 30
Figure18
ChangingtheEngineOil
ServiceInterval:Aftertherst25hours
Every100hours
WARNING
Oilmaybehotaftertheenginehasbeenrun,and
contactwithhotoilcancauseseverepersonalinjury.
Avoidcontactingthehotengineoilwhenyoudrain
it.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthewirefromthesparkplug.
3.Removethedrainplug(
Figure19).
g019692
Figure19
1.Drainplug
Note:Youmayhavetotipthecompactorbackwards
todraintheoil.
4.Whentheoilhasdrainedcompletely,replacetheplug.
Note:Disposeoftheusedoilatacertiedrecycling
center.
5.Removethedipstick(Figure7)andslowlypouroilinto
thellerholeuntiltheoilpoursoutofthellerhole.
6.Replaceandsecurethedipstick.
7.Wipeupanyspilledoil.
ServicingtheEccentricOil
CheckingtheEccentricOilLevel
ServiceInterval:Monthly
1.Setthethrottletoslow ,stoptheengine,andwaitfor
allmovingpartstostop.
2.Placeadrainpanundertheoilplugandremovetheoil
plugscrewonthesideoftheeccentrichousing(
Figure
20).
13
Figure20
1.Oilplug2.Eccentricoilllerhole
3.Verifythattheeccentricoilislevelwiththebolthole.If
addingoilisrequired,refertoChangingtheEccentric
Oil(page14).
4.Wipeupanyspilledoil.
5.Replacetheoilplugscrew.
ChangingtheEccentricOil
1.Setthethrottletoslow ,stoptheengine,andwaitfor
allmovingpartstostop.
2.Placeanoildrainpanundertheoilplugandremove
thellplugandtheoilplugscrew(Figure20).Place
anoildrainpanundertheoilplug.
3.Tiptheplatecompactorforwardslightlyandusea
suctionguntoremovetheoilthroughthellerhole
(
Figure20).
4.Slowlypouroilintothellerholeuntiltheoilcomes
outtheoilplug(Figure20).
5.Wipeupanyspilledoil.
6.Replacethellplugandtheoilplugscrew .
CleaningtheSedimentCup
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Setthethrottletoslow,stoptheengineandkeep
heat,sparks,andameaway.
•Handlefuelonlyoutdoors.
•Wipeupspillsimmediately.
•Donotsmokewhilehandlingfuel.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthewirefromthesparkplug.
3.Movethefuelshut-offvalvetotheOffposition.
4.RemovethesedimentcupandO-ring(Figure6).
5.Washthesedimentcupinanonammablesolventand
dryitthoroughly.
6.PlacetheO-ringinthefuelvalveandinstallthe
sedimentcup,tighteningitsecurely.
7.Movethefuelshut-offlevertotheOnposition.
Ifanyfuelleaks,repeatthisprocedureandreplacethe
O-ring.
ServicingtheBelt
AdjustingtheBelt
1.Removetheboltsholdingthebeltcoverinplace
(Figure21orFigure22).
g019698
2
3
4
1
Figure21
Model2200
1.Boltlocations3.Lockwasher
2.Bolt4.Washer
1
g019699
2
3
4
Figure22
Model3000/4000
1.Boltlocations3.Lockwasher
2.Bolt4.Washer
2.Loosenthefourenginemountingbolts.
14
3.Loosenortightenthepullerboltontherearofthe
enginedeckuntilthedesiredtensionisobtained.
4.Replacethebeltcoverandthefourenginemounting
bolts.
ServicingtheSparkPlug
ServiceInterval:Every100hours—Inspect,clean,and
adjustthesparkplug;replaceitif
necessary.
Every200hours—Replacethesparkplug.
UseanNGKBPR6ESsparkplugorequivalent.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthewirefromthesparkplug.
3.Cleanaroundthesparkplug.
4.Removethesparkplugfromthecylinderhead.
Important:Replaceacracked,fouled,ordirty
sparkplug.Donotcleantheelectrodesbecause
gritenteringthecylindercandamagetheengine.
5.Setthegapontheplugto0.030inch(0.76mm)(Figure
23).
Figure23
1.Centerelectrodeinsulator
2.Sideelectrode
3.Airgap(nottoscale)
6.Carefullyinstallthesparkplugbyhand(toavoidcross
threading)untilitishandtight.
7.Tightenthesparkpluganadditional1/2turnifitis
new;otherwise,tightenitanadditional1/8to1/4turn.
Important:Aloosesparkplugcanbecomevery
hotandcandamagetheengine;overtighteninga
sparkplugmaydamagethethreadsinthecylinder
head.
8.Connectthewiretothesparkplug.
Storage
1.Stoptheengine,anddisconnectthesparkplugwire.
2.Removedirtandgrimefromtheentiremachine.
Important:Youcanwashthemachinewithmild
detergentandwater.Donotpressurewashthe
machine.Avoidexcessiveuseofwater,especially
neartheengine.
3.Servicetheaircleaner;refertoServicingtheAir
Cleaner(page12).
4.Changetheengineoil;refertoChangingtheEngine
Oil(page13).
5.Forstorageover30days,preparetheunitasfollows:
A.Addapetroleumbasedstabilizer/conditionerto
fuelinthetank.Followmixinginstructionsfrom
stabilizermanufacturer(1oz.pergallon).Do
notuseanalcoholbasedstabilizer(ethanol
ormethanol).
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshgasolineandused
atalltimes.
B.Runtheengineuntilitstopsfromrunningout
offuel.
C.Choketheengine.
D.Startandruntheengineuntilitwillnotstartagain.
E.Disposeoffuelproperly.Recycleasperlocal
codes.
Important:Donotstorestabilizer/conditioned
gasolineover90days.
6.Checkandtightenallbolts,nuts,andscrews.Repairor
replaceanypartthatisdamaged.
7.Paintallscratchedorbaremetalsurfaces.Paintis
availablefromyourAuthorizedServiceDealer.
8.Storethemachineinaclean,drygarageorstoragearea.
9.Coverthemachinetoprotectitandkeepitclean.
15
Troubleshooting
Problem
PossibleCauseCorrectiveAction
1.Thefueltankisempty.1.Fillthefueltankwithgasoline.
2.Thesparkplugispitted,fouled,orthe
gapisincorrect.
2.Installanew,correctlygappedspark
plug.
Theenginewillnotstart,startshard,or
failstokeeprunning.
3.Theaircleanerisdirty.
3.Cleanorreplacetheaircleaner
elements.
1.Theoillevelintheeccentrichousing
istoohigh.
1.Checktheoillevelanddrainas
necessary.
Theplatedoesnotvibrateatfullspeed.
2.Thebeltisloose.2.Adustthebelttension.
1.Aforeignobjectislodgedagainstthe
eccentricsheave.
1.Removetheobstruction.
2.Theoillevelintheeccentrichousing
istoohigh.
2.Checktheoillevelanddrainas
necessary.
3.Theclutchhasslipped.3.Adjustthecarburetor.
Theclutchisextremelyhot.
4.EngineRPMisnotreachingfullRPM.
4.Adjustthethrottlesotheenginerunsat
3,600to3,800RPM.
1.Thebeltisbroken.1.Replacethebelt.
2.Theclutchisbrokenorwornout.2.Replacetheclutch.
Theplatedoesnotvibratewhenthe
engineisrunning.
3.Theeccentrichasseized.
3.Ensuretheeccentricisfreeturning.
1.Thewatertankisempty.1.Fillthewatertank.
2.Thesprinklerisclosed.
2.Openthesprinklervalve.
Thereisinsufcientwaterow.
3.Thesprinklertubeisclogged.3.Removeandcleanthetube.
16
Notes:
17
Notes:
18
Notes:
19
TheToroWarranty
Alimitedwarranty(seewarrantyperiodsbelow)
Concrete,Masonry,
andCompaction
Equipment
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,ToroWarrantyCompany,pursuantto
anagreementbetweenthem,jointlywarrantyourToroConcrete,Masonry,
andCompactionEquipmentProductslistedbelowtobefreefromdefects
inmaterialsorworkmanship.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay
transportationcosts.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
ConcreteMixers
1year
•SpindleBearingsLifetime*(originalowneronly)
MortarMixers1year
•DrumBearingsandSealsLifetime*(originalowneronly)
ForwardPlateCompactors
2years
ReversiblePlates1year
RammerCompactors
2years
MudBuggy1year
VibratingTrenchRoller2years
ConcreteSaws
1year
MasonrySaws
1year
PowerTrowels1year
Screeds
1year
ConcreteVibrators
1year
Whereawarrantableconditionexists,wewillrepairtheProductatnocost
toyouincludingdiagnosis,labor,andparts.
*
LifetimeWarranty-Ifthebearing(s)orseal(s)onyourmixerfail,itwillbereplacedunderwarranty,
atnocostforpartsorlabor.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor
workmanship,followthisprocedure
**
:
1.ContactanyAuthorizedServicingOutlettoarrangeserviceattheir
dealership.Tolocateoneconvenienttoyou,accessourwebsiteat
www.Toro.com.Select“WheretoBuy”andselect“Contractor”under
producttype.Youmayalsocallourtollfreenumberbelow.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothem.
3.IfforanyreasonyouaredissatisedwiththeServiceOutlet’s
analysisorwiththeassistanceprovided,contactusat:
SWSCustomerCareDepartment
ToroWarrantyCompany
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
TollFree:800-888-9926
**
ToroAuthorizedRentalCustomerswhohavepurchasedproductsdirectlyfromT oroandhave
signedtheT oroRentalCustomerAgreementhavetheabilitytoperformtheirownwarrantywork.
PleasevisitT oro’sRentalPortalforelectronicwarrantyclamlingproceduresorcallthetollfree
numberabove.
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance
proceduresdescribedintheOperator’sManual.Suchroutine
maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
Partsscheduledforreplacementasrequiredmaintenance(“Maintenance
Parts”),arewarrantedfortheperiodoftimeuptothescheduled
replacementtimeforthatpart.Failuretoperformrequiredmaintenance
andadjustmentscanbegroundsfordisallowingawarrantyclaim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thisexpresswarranty
doesnotcoverthefollowing:
•Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,modied,orunapproved
accessories
•Productfailureswhichresultfromfailuretoperformrequired
maintenanceand/oradjustments
•ProductfailureswhichresultfromoperatingtheProductinan
abusive,negligentorrecklessmanner
•Partssubjecttoconsumptionthroughuseunlessfoundtobe
defective.Examplesofpartswhichareconsumed,orusedup,during
normalproductoperationinclude,butarenotlimitedto,belts,wipers,
sparkplugs,tires,lters,gaskets,wearplates,seals,O-rings,drive
chains,clutches.
•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside
inuenceinclude,butarenotlimitedto,weather,storagepractices,
contamination,useofunapprovedcoolants,lubricants,additives,or
chemicals,etc.
•Normal“wearandtear”items.Normal“wearandtear”includes,butis
notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.
•Anycomponentcoveredbyaseparatemanufacturer’swarranty
•Pickupanddeliverycharges
GeneralConditions
RepairbyanAuthorizedServicingOutletorSelf-ServiceasanAuthorized
RentalCustomerisyoursoleremedyunderthewarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwith
theuseoftheToroProductscoveredbythiswarranty,including
anycostorexpenseofprovidingsubstituteequipmentorservice
duringreasonableperiodsofmalfunctionornon-usepending
completionofrepairsunderthiswarranty.Allimpliedwarranties
ofmerchantabilityandtnessforusearelimitedtotheduration
ofthisexpresswarranty.Somestatesdonotallowexclusionsof
incidentalorconsequentialdamages,orlimitationsonhowlong
animpliedwarrantylasts,sotheaboveexclusionsandlimitations
maynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.
ExceptfortheenginewarrantycoverageandtheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty.The
EmissionsControlSystemonyourProductmaybecoveredbyaseparate
warrantymeetingrequirementsestablishedbytheU.S.Environmental
ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB).
RefertotheCaliforniaEmissionControlWarrantyStatementsuppliedwith
yourProductorcontainedintheenginemanufacturer’sdocumentationfor
details.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedToroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee
policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee
information,contacttheToroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro
Dealer.
374-0288RevB
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Toro FP-2200 Forward Plate Compactor User manual

FP-2200 Forward Plate Compactor
Toro
Brand
Toro
Model
FP-2200 Forward Plate Compactor
Type
User manual
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