Toro Blower Kit, GrandStand Multi Force Mower User manual

Toro
Brand
Toro
Model
Blower Kit, GrandStand Multi Force Mower
Category
Air blowers/dryers
Type
User manual
FormNo.3422-369RevA
BlowerKit
GrandStand
®
MultiForceMower
ModelNo.78593—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3422-369*A
WARNING
CALIFORNIA
Proposition65Warning
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thisblowerisintendedtobeusedbyprofessional,
hiredoperators.Itisprimarilydesignedtousewind
powertoquicklyclearlargeareasofunwanteddebris
onwell-maintainedlawns,parks,golfcourses,sports
elds,andoncommercialgrounds.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.T oro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g246145
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................3
GeneralSafety...................................................3
SafetyandInstructionalDecals..........................4
Setup........................................................................5
1PreparingtheMachine.....................................5
2InstallingtheWheelWeightKit
(Optional)........................................................5
3PositioningtheCasterWheels.........................5
4RemovingtheRightFanGuard........................6
5InstallingtheBlower.........................................7
Operation................................................................10
OperationSafety..............................................10
OperatingtheBlower........................................10
UsingtheKickstand..........................................10
RemovingtheBlower........................................12
OperatingTips.................................................15
Maintenance...........................................................16
MaintenanceSafety..........................................16
CheckingtheBelts............................................16
ReplacingtheBlowerBelt.................................16
ReplacingtheClutchBelt..................................17
CheckingtheHydraulicHoses..........................17
RemovingDebrisfromtheMachine..................17
Safety
GeneralSafety
Thisproductiscapableofthrowingobjects.Always
followallsafetyinstructionstoavoidseriouspersonal
injury.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
•Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
•Keepclearofanydischargeopening.Keep
bystandersandpetsasafedistanceawayfrom
themachine.
•Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
•Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging
themachine.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthisOperator’sManual.
3
SafetyandInstructional
Decals
Safetydecalsandinstructionsare
easilyvisibletotheoperatorandare
locatednearanyareaofpotential
danger.Replaceanydecalthatis
damagedormissing.
decal119-0217
119-0217
1.Warning—shutofftheengine;stayawayfrommovingparts;
keepallguardsandshieldsinplace.
decal137-3999
137-3999
1.Warning—readthe
Operator’sManual.
3.Warning—wearhearing
andeyeprotection.
2.Thrownobject
hazard—keepbystanders
awayfromthemachine.
4.Cutting/dismemberment
hazardofhands—shut
offtheengine;keep
handsawayfrommoving
parts;keepallguardsand
shieldsinplace.
4
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemachine.
2
WheelWeightKit(soldseparately)
1
InstalltheWheelWeightKit(optional).
3
Nopartsrequired
–
Positionthecasterwheels.
4
Nopartsrequired
–
Removethefanguard.
Blowerassembly1
Bushingassembly2
Carriagebolt(3/8x2-1/4inches)
2
Locknut(3/8inch)
2
Receiverhitch1
Heatshield1
Bumper2
Thread-formingscrew(1/4x1/2inch)
2
Stopbracket
2
Carriagebolt(3/8x1inch)
2
5
Nut(3/8inch)
2
Installtheblower.
Important:InstalltheLowFlowHydraulicsKitonyourmachinebeforeinstallingthiskit.
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.LowertheA-frame.
3.DisengagethePTO,engagetheparkingbrake,
andmovethemotion-controlleversoutwardto
theNEUTRAL-LOCKposition.
4.Shutofftheengineandremovethekey.
2
InstallingtheWheelWeight
Kit(Optional)
Partsneededforthisprocedure:
1
WheelWeightKit(soldseparately)
Procedure
Installingwheelweightscanimprovetractionon
themachinewhenusingtheblower;refertothe
InstallationInstructionsfortheWheelWeightKit.
5
3
PositioningtheCaster
Wheels
NoPartsRequired
Procedure
Forbothcasters,removethenutandbolt,movethe
castertothefrontposition,andinstallthenutandbolt
(Figure3).Torqueto91to113N∙m(67to83ft-lb).
g230693
Figure3
1.Nutandbolt
4
RemovingtheRightFan
Guard
NoPartsRequired
Procedure
1.Removethefueltank;refertotheOperator’s
Manualforthemachine.
2.Removeandretainthe2bolts,2nuts,andthe
rightfanguard(Figure4).
g246823
Figure4
1.Nut(3/8inch)3.Rightfanguard
2.Bolt(3/8x1-1/4inch)
3.Installtheboltsandnutsyouremovedand
torqueto41to49N∙m(30to36ft-lb).
4.Installthefueltank.
6
5
InstallingtheBlower
Partsneededforthisprocedure:
1Blowerassembly
2Bushingassembly
2
Carriagebolt(3/8x2-1/4inches)
2
Locknut(3/8inch)
1Receiverhitch
1Heatshield
2Bumper
2
Thread-formingscrew(1/4x1/2inch)
2
Stopbracket
2
Carriagebolt(3/8x1inch)
2
Nut(3/8inch)
Procedure
1.Installthe2bumpersontheheatshield(Figure
5).
g246214
Figure5
1.Heatshield2.Bumper
2.Removethetopcarriageboltandnutsecuring
themuferguardtothemachine(Figure6).
g246215
Figure6
1.Carriagebolt3.Muferguard
2.Nut
3.Installtheheatshieldoverthemuferguard,with
thetabsinsidethemuferguard,andsecureit
with2thread-formingboltsandthecarriagebolt
andnutyouremovedpreviously(Figure7).
Important:Tominimizedebrisbuildupon
themufer,theheatshieldmustbeinstalled
onthemachinewhenusingtheblower.
g250300
Figure7
1.Carriagebolt4.Thread-formingbolt(2)
2.Nut
5.Tab(insidemuferguard)
3.Heatshield
7
4.Useacarriagebolt(3/8x2-1/4inches)andnut
(3/8inch)toinstallthebushingassembliesto
themachine(Figure8).T orquetheboltto37to
45N∙m(27to33ft-lb).
Note:Therubberangeofthebushingshould
facetowardtheinsideofthemachineasshown
inFigure8.
g250302
Figure8
1.Carriagebolt(3/8x2-1/4
inches)
3.Nut(3/8inch)
2.Bushingassembly
4.Rubberange
5.Useacarriagebolt(3/8x1inch)andalocknut
(3/8inch)toinstallthestopbracketstoboth
sidesofthemachine(Figure9).T orquethebolt
to37to45N∙m(27to33ft-lb).
g250341
Figure9
1.Locknut(3/8inch)3.Carriagebolt(3/8x1inch)
2.Stopbracket
6.Removethehitchpinandcotterpinfromthe
A-frameanduseittoinstallthehitchreceiver
(Figure10).Ensurethatthepinlocksthe
A-frametothecrosstube.
g230752
Figure10
1.Hitchreceiver
3.Cotterpin
2.Hitchpin
8
7.Movetheblowerinfrontofthemachineandlay
thebeltunderneaththemachinesothatitis
linedupwiththeclutch(Figure11).
g230767
Figure11
1.Blowerassembly
3.Clutch
2.Belt
8.Placetheblowerassemblyforksontothe
bushingassemblies(Figure12).
g250511
Figure12
9.Installthebeltontotheclutch.Verifythatthe
beltisstillroutedontheblowerpulleysandis
seatedproperlyinthepulleygrooves.
Note:Ifneeded,youmayuseadriveratchet
(1/2inch)tomovetheleftidlerpulley(Figure13).
g231579
Figure13
1.Driveratchet2.Pulley
10.RaisetheblowerasdescribedinRaisingthe
Blower(page11).
11.Connectthehydraulichosestothe
quick-disconnectcouplingsontheLowFlow
HydraulicsKit.
WARNING
Hydraulicuidescapingunderpressure
canpenetrateskinandcauseinjury.
Fluidinjectedintotheskinmustbe
surgicallyremovedwithinafewhoursby
adoctorfamiliarwiththisformofinjury;
otherwise,gangrenemayresult.
•Ensurethatallhydraulic-uidhoses
andlinesareingoodconditionandall
hydraulicconnectionsandttingsare
tightbeforeapplyingpressuretothe
hydraulicsystem.
•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.
•Usecardboardorpapertond
hydraulicleaks;neveruseyour
hands.
9
Operation
OperationSafety
•Themachineexceedsnoiselevelsof85dB(A)at
theoperator’sposition.Usehearingprotection
forprolongedexposuretoreducethepotentialof
permanenthearingdamage.
•Wearappropriateclothingincludingeyeprotection;
longpants;substantial,slip-resistantfootwear;
andhearingprotection.Tiebacklonghairanddo
notwearlooseclothingorloosejewelry.
•Stayawayfromthenozzleopeningwhenthe
machineisoperating.Keepallbystandersaway
fromthenozzleopeninganddon’tdirectdischarge
towardbystanders.
•Whenapersonorpetappearsunexpectedlyinor
neartheoperatingarea,stopoperation.Careless
operation,combinedwithterrainangles,ricochets,
orimproperlypositionedguardscanleadtothrown
objectinjuries.Donotresumeoperationuntilthe
areaisclearedofpeopleandpets.
OperatingtheBlower
Important:Donotoperatetheblowerwithoutthe
heatshieldinstalledonthemachine.
Tooperatetheblower,starttheengine,movethe
motion-controlleverstothecenter,unlockedposition,
movethethrottleleverbetweenhalfandfullthrottle,
andengagethePTO(Figure14).
g009174
Figure14
Usetherightswitchforthelowowkittorotatethe
nozzletothedesireddirection(Figure15),anduse
thethrottlelevertoadjusttheblowerspeed.
Note:Ifyouwouldliketochangethedirectionthe
nozzlerotateswhenyoumovetheswitchaparticular
direction,removethequick-disconnectcouplingsfrom
theLow-FlowHydraulicsKithosesandinstallthemon
theoppositehoses.
g037041
Figure15
1.Notusedwiththiskit2.Rotatetheblowernozzle.
Ensuretocleandebrisfromthemachineregularly.
WARNING
Dischargedairhasconsiderableforceand
couldcauseinjuryorlossoffooting.
•Stayawayfromthenozzleopeningwhen
themachineisoperating.
•Keepbystandersawayfromthenozzle
openingwhenthemachineisoperating.
UsingtheKickstand
LoweringtheBlower
1.Rotatetheblowernozzlesothatitpoints
upward.
2.Parkthemachineonalevelsurface,disengage
thePTO,movethemotion-controlleverstothe
NEUTRAL-LOCKposition,andengagetheparking
brake.
3.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
4.Pulloutthekickstandlockingpinsonbothsides
ofthemachine,rotatethem90degreessothat
theyaredisengaged,androtatethekickstand
awayfromthemachine(Figure16).Engagethe
pinsandensurethattheysnapintoposition.
10
g230843
Figure16
1.Kickstandlockingpinin
theengagedposition
3.Kickstandintheblower
operatingposition
2.Kickstandlockingpinin
thedisengagedposition
4.Kickstandintheblower
storageposition
5.Removethehitchpinandhairpincottersecuring
theblowerassemblytothehitchreceiver(Figure
17).
g230859
Figure17
1.Hairpincotter2.Hitchpin
6.Holdthekickstandandpushthereleaselever
down.Slowlylowerthekickstandtotheground.
Note:Oncetheleverdisengagesthehitchpin,
theblowerrotatesdown.
g230858
Figure18
1.Releaselever
RaisingtheBlower
1.Raisetheblowersothatitlatchesonthehitch
receiver(Figure19andFigure20).
g230769
Figure19
11
g230770
Figure20
1.Hairpincotter2.Hitchpin
2.Securetheassemblytothehitchreceiverusing
thehitchpinandhairpincotterattachedtothe
receiver(Figure20).
3.Pulloutthekickstandlockingpinsonbothsides
ofthemachine,rotatethem90degreessothat
theyaredisengaged,andraisethekickstand
(Figure21).Engagetheknobsandensurethat
thepinssnapintoposition.
g230843
Figure21
1.Kickstandlockingpinin
theengagedposition
3.Kickstandintheblower
operatingposition
2.Kickstandlockingpinin
thedisengagedposition
4.Kickstandintheblower
storageposition
RemovingtheBlower
1.Parkthemachineonalevelsurface,disengage
thePTO,engagetheparkingbrake,and
movethemotion-controlleversoutwardtothe
NEUTRAL-LOCKposition.
2.Shutofftheengineandremovethekey.
3.Disconnecttheblowerhydraulichosesfromthe
quick-disconnectcouplingsontheLowFlowKit.
4.Lowertheblower;refertoLoweringtheBlower
(page10).
5.Removethebeltfromtheclutch.
Note:Ifneeded,useadriveratchet(1/2inch)
tomovetheleftidlerpulley(Figure22).
g231579
Figure22
1.Driveratchet2.Pulley
6.Lifttheblowerassemblyoffthebushing
assembliesonthemachine.
12
7.Removethehitchpin,cotterpin,andhitch
receiverfromtheA-frame.Installthehitchpin
andcotterpintosecuretheA-frame(Figure23).
g246845
Figure23
1.Hitchreceiver
3.Cotterpin
2.Hitchpin
8.Removethestopbrackets(Figure24).
g250341
Figure24
1.Locknut(3/8inch)3.Carriagebolt(3/8x1inch)
2.Stopbracket
9.Removebothbushingassemblies(Figure25).
g230751
Figure25
1.Bolt3.Nut
2.Bushingassembly
10.Usethefastenerstostorethebushing
assembliesontheleftsideoftheblowerframe
(Figure26).
g246867
Figure26
1.Bolt3.Nut
2.Bushingassembly
13
11.Removetheheatshield(Figure27).
Important:Wheneveryouinstalltheblower
onanothermachine,youmustalsoinstall
theheatshield.
g246216
Figure27
1.Carriagebolt
3.Heatshield
2.Nut
4.Thread-formingbolt(2)
12.Installthecarriageboltandnuttosecurethe
muferguard.T orquetheboltto1978to2542
N∙cm(175to225in-lb).
13.Removethefueltank;refertotheOperator’s
Manualforthemachine.
14.Removethe2boltsand2nutsfromtheright
sideofthemachineandusethemtoinstallfan
guard(Figure28).Torquetheboltsto37to45
N∙m(27to33ft-lb).
g246823
Figure28
1.Nut(3/8inch)
3.Fanguard
2.Bolt(3/8x1-1/4inches)
15.Installthefueltank.
14
OperatingTips
•Practiceoperatingtheblower.Blowthesame
directionthewindisblowingtopreventmaterial
fromblowingbackintotheclearedarea.
•Beawareoftheblowernozzledirectionanddonot
pointitatanyone.
•Adjustthenozzleopeningsothatitblowsunder
thedebris.
•Usecautionwhenblowingaroundnewlyplanted
sodastheforceoftheaircoulddisruptthegrass.
•Thenozzleoutletpositionaffectsthedistance
debriscanbeblown.
•Whenyourotatethenozzle,rotateitupwardand
aroundtopreventblowingdebrisbackintothe
clearedarea.
15
Maintenance
MaintenanceSafety
•Parkthemachineonalevelsurface.Neverallow
untrainedpersonneltoservicethemachine.
•Usejackstandstosupportthemachinewhen
required.
•Removethekeyfromtheswitchonthetraction
unittopreventaccidentalstartingoftheengine
whenservicing,adjusting,orstoringthemachine.
•Performonlythosemaintenanceinstructions
describedinthismanual.Iftheblowerrequiresa
majorrepair,contactanauthorizedTorodistributor.
•Ensurethatthemachineisinsafeoperating
conditionbykeepingnuts,bolts,andscrewstight.
•Keepyourhandsandfeetawayfrommovingparts.
Donotmakeadjustmentswiththeenginerunning.
•Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged
decals.
•Toensureoptimumperformanceandcontinued
safetycerticationofthemachine,useonly
genuineTororeplacementpartsandaccessories.
Replacementpartsandaccessoriesmadeby
othermanufacturerscouldbedangerous,and
suchusecouldvoidtheproductwarranty.
CheckingtheBelts
ServiceInterval:Every300hours
Checkthebeltsforcracks,frayededges,burnmarks,
oranyotherdamage.Replacedamagedbelts.
ReplacingtheBlowerBelt
1.Parkthemachineonalevelsurface,disengage
thePTO,andengagetheparkingbrake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Removethebeltcover(Figure29).
g246599
Figure29
1.Bolt(3)
2.Beltcover
4.Loosenthenutonthetoppulleyandslidethe
pulleyuptoreleasetensiononthebelt(Figure
30).
g250730
Figure30
Blowernozzlenotshownforclarity
1.Toppulley3.Rollerbearing
2.Belt
5.Removetherollerbearing(Figure30).
6.Removethebeltandinstallanewbelt(Figure
30).
7.Installtherollerbearing(Figure30)
8.Slidethetoppulleydownuntilthebeltdeection
is5mm(0.19inch)atthecenterofthelargest
spanandtightenthenut(Figure30).
16
ReplacingtheClutchBelt
1.Parkthemachineonalevelsurface,disengage
thePTO,andengagetheparkingbrake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Lowertheblower.
4.Loosenthenozzleclampandremovethenozzle.
5.Removethebeltfromthemachineclutch.
Note:Ifneeded,useadriveratchet(1/2inch)
tomovetheleftidlerpulley(Figure13).
6.Removethebeltfromthefanpulley(Figure31).
g246640
Figure31
1.Fanpulley4.Belt
2.Rightidlerpulley
5.Clutchpulley
3.Leftidlerpulley
7.Routethebeltdownthroughthedriveadapter
assembly,aroundtheidlerpulleys,andaround
theclutchpulley(Figure31).Ensurethatthe
beltisseatedproperlyinthepulleygrooves.
Note:Ifneeded,youmayuseadriveratchet
(1/2inch)tomovetheleftidlerpulley(Figure13).
CheckingtheHydraulic
Hoses
ServiceInterval:Every100hours
Checkthehydraulichosesforleaks,loosettings,
kinkedlines,loosemountingsupports,wear,weather,
andchemicaldeterioration.
WARNING
Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjury;otherwise,gangrenemay
result.
•Ensurethatallhydraulic-uidhoses
andlinesareingoodconditionandall
hydraulicconnectionsandttingsaretight
beforeapplyingpressuretothehydraulic
system.
•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.
•Usecardboardorpapertondhydraulic
leaks;neveruseyourhands.
RemovingDebrisfromthe
Machine
ServiceInterval:Aftereachuse
1.Parkthemachineonalevelsurface,disengage
thePTO,andengagetheparkingbrake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Cleandebrisfromthedrives,mufer,andengine
aftereachuse.
17
Notes:
Notes:
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Toro Blower Kit, GrandStand Multi Force Mower User manual

Toro
Brand
Toro
Model
Blower Kit, GrandStand Multi Force Mower
Category
Air blowers/dryers
Type
User manual
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