SICK ICR84x-2x Operating instructions

Type
Operating instructions

SICK ICR84x-2x is a powerful image-based code reader designed for industrial applications. It can read all commonly used 1D and 2D codes, making it a versatile solution for a wide range of tasks. The ICR84x-2x features automatic setup, which adjusts the device's settings to the specific code and lighting conditions, ensuring optimal performance. It also has a rugged housing and a compact design, making it suitable for use in harsh environments. With its advanced features and capabilities, the ICR84x-2x is an ideal choice for applications that require reliable and efficient code reading.

SICK ICR84x-2x is a powerful image-based code reader designed for industrial applications. It can read all commonly used 1D and 2D codes, making it a versatile solution for a wide range of tasks. The ICR84x-2x features automatic setup, which adjusts the device's settings to the specific code and lighting conditions, ensuring optimal performance. It also has a rugged housing and a compact design, making it suitable for use in harsh environments. With its advanced features and capabilities, the ICR84x-2x is an ideal choice for applications that require reliable and efficient code reading.

Subject to change without noticeSICK AGWaldkirchGermanywww.sick.com

Intended use
The image-based ICR84X-2X is an intelligent sensor
for automatic decoding of codes on stationary or moving
objects (depending on type). It reads all commonly used
1D codes (bar codes/stacked codes) and 2D codes (matrix
codes). The ICR84X-2X sends the reading data to a higher-
level computer via its host interface for further processing.
The purpose of these operating instructions is to allow you to
take the ICR84X-2X into operation quickly and easily, and to
achieve the rst reading results. It describes the commission-
ing for an application with one ICR84X-2X.
Further information is available in the online help of the
CLV-Setup conguration software or on the product page on
the web (www.mysick.com/products).
Safety information
Read this manual before commissioning the ICR84X-2X in
order to familiarize yourself with the device and its func-
tions.
Connect or disconnect electrical linkages between the
ICR84X-2X and other devices only under de-energized
conditions. Otherwise, the devices could suffer damage.
Conductor cross sections have to be selected, implement-
ed and protected according to valid engineering standards.
If the supply voltage for the ICR84X-2X is not fed via the
connection module CDB620/CDM420, the ICR84X-2X
needs to be protected by a separate slow-blow fuse of
max. 0.8 A at the beginning of the feeding circuit.
Only use the ICR84X-2X under permitted ambient
conditions (e.g. temperature) and only in industrial areas
( see “Technical specications (extract)”).
Do not look into the illumination unit of the ICR84X-2X.
Do not open the ICR84X-2X. If the device is opened, any
warranty claims against SICK AG shall be deemed invalid.
aa CAUTION
Use of controls or adjustments or performance of procedures
other than those specied herein may result in hazardous
radiation exposure
Commissioning and conguration
Step 1: Electrical installation
1. Connect the Ethernet interface of the ICR84X-2X to the PC.
2. Supply the ICR84X-2X with voltage.
CLV-SetupCLV-Setup
“Power“
“Ethernet“
EthernetEthernet
SerialSerial
...
...
1
2
DC 15 ... 30 V
GND
Configuration
Image display
Diagnosis
e.g. cable
(2 m, 6.56 ft)
no. 6034414 for
ICR847-2X,
no. 6026083 for
ICR840-2X/ICR845-2X
CDB620
ICR84X-2X
CDB620 = connection module
Power
Electrical connection block diagram of the ICR84X-2X
Step 2: Installation and alignment
1. Mount the ordered accessories to the ICR84X-2X.
2. Mount the ICR84X-2X on a holder using 2 screws (M5). To
do this, use both blind hole threads on the bottom of the
housing. Mounting bracket no. 2039465 (accessory) can
be used. Turn in the screws max. 8 mm (0.32 in) into the
blind hole threads ( see “Device description”).
Aligning the ICR84X-2X with the code
> Take account of the shape, alignment and dimensions of
the eld of view in front of the ICR84X-2X.
ICR84X-2X0XXX ICR84X-2X1XXX
Field of view in front of the device, dimensions depending on distance
Taking account of the reading distance which is
dependent on resolution
Focal position Minimum resolution
ICR840-2 ICR845-2 ICR847-2
ICR84X-2A 50 mm 0.10 mm
0.10 mm
ICR84X-2B 80 mm 0.10 mm
ICR84X-2C 115 mm 0.15 mm
0.15 mm
ICR84X-2D 145 mm 0.25 mm
ICR84X-2E 175 mm
0.25 mm 0.20 mm
Taking account of the reading angle
typ. 20°
Selection of the skew angle, depending on the application
> Typically, skew the ICR84X-2X by 20° out of the perpen-
dicular in relation to the surface of the code, in order to
avoid disruptive reections.
In the case of codes created on metal, e.g. by dot peening,
an angle between 0° (bright eld illumination) and 45° (dark
eld illumination) may be sensible.
Step 3: Conguration
a. Conguration without PC
The function button and three LEDs with their second display
level are used for adapting the reading properties of the
ICR84X-2X without a PC.
With the Auto-Setup function, the ICR84X-2X automatically
adjusts itself to the light conditions and the quality of a data
matrix code that is presented. The values calculated for
the two modules “camera setting” and “code settings” are
permanently stored (default), thereby overwriting the existing
conguration.
1. Enter “Edit” mode.
5 seconds
Ö = flashes slowly
Ready
Auto-Setup
Result
Read Diagn
LED
Save and Quit
Activity
O
O
O
O
Ready
Auto-Setup
Result
Read Diagn
LED
Save and Quit
Activity
Ö
2. Align the ICR84X-2X with the code sample.
3. Start Auto-Setup.
3 seconds
Ö
=
flashes fast
Result
Read Diagn
LED
Save and Quit
Activity
Ready
Auto-Setup
Result
Read Diagn
LED
Save and Quit
Activity
Ö
Ö
=
flashes slowly
Ready
Auto-Setup
Ö
Feedback from the ICR84X-2X in Auto-Setup
The “Auto-Setup” and “Read Diagn” LEDs signal the success
status.
LED Status
Auto-Setup LED ashes slowly: Auto-Setup selected
Auto-Setup LED ashes fast: Auto-Setup started
Read Diagn LED ashes slowly after Auto-Setup:
Auto-Setup successfully nished
Auto-Setup LED: Auto-Setup was unsuccessful
O = lit; = ashing
Important
> If the read result is inadequate (“Auto-Setup” LED ashes
slowly red), check the alignment and the distance of the
ICR84X-2X in relation to the code (see “Step 2: Installa-
tion and alignment”). Restart Auto-Setup.
> If necessary, check the adjustment by analyzing the
resulted image using ImageFTP (Live image), see “b.
Conguration with PC”.
Image-based code reader
ICR840-2X, ICR845-2X,
ICR847-2X
EN
Subject to change without noticeSICK AGWaldkirchGermanywww.sick.com
4. Prepare saving the conguration
1 x shortly
Result
Read Diagn
LED
Save and Quit
Activity
Ö
Ö
= flashes slowly
Ö
= flashes slowly
Ready
Auto-Setup
Result
Read Diagn
LED
Save and Quit
Activity
Ö
Ready
Auto-Setup
5. Exit “Edit” mode.
3 seconds
Result
Read Diagn
LED
Save and Quit
Activity
Ö
Ready
Auto-Setup
Device has saved
the parameters
Ö = flashes slowly
LED
Save and Quit
Ready
Auto-Setup
O
Result
Read Diagn
Activity
b. Conguration with PC
The parameters of the ICR84X-2X are adapted to the applica-
tion and the diagnosis is performed using the CLV-Setup
conguration software. To provide assistance, the ICR84X-2X
outputs the images it has taken for display in CLV-Setup (at
least V5.2) and ImageFTP.
Installing and starting the conguration software
1. Install the CLV-Setup software from the enclosed “Soft-
ware & Manuals 1D/2D Code Readers“ CD-ROM onto the
PC (alternatively, download and install it from the website
at www.sick.com/software). Select the “Complete” option
as suggested by the install wizard.
2. After nishing the installation start CLV-Setup.
Path: Start > Program Files > SICK > CLV-Setup >
CLVMain.
Connecting the device to CLV-Setup
1. Select the ICR84X-2X in the
Device list on top of the
CLV-Setup program window.
2. Establish the communication between the software and
ICR84X-2X via Ethernet.
To do so, start the connection wizard on the
Quick Start
tab and follow the steps in the wizard.
Select the ICR84X-2X from the available devices.
Calibrating the device and adapting the settings
1. Start live image.
2. Present the code to be read in the dened distance, e.g.
the code sample below.
CLV-Setup program window
Code sample
Conguring reading properties with the wizard
> Start
auto-Setup.
With the Auto-Setup function, the ICR84X-2X automatically
adapts itself to the light conditions and the quality of a
data matrix code that is presented. The parameter values
calculated for the two modules “camera settings” and
“code settings” can be stored temporarily or permanently
in the device. CLV-Setup displays the parameters values
in the according parameters on the
camera SettingS and
coDe configuration tabs.
Continuing conguration
1. To optimize the ICR84X-2X manually in the image and code
settings, click the
camera SettingS and coDe SettingS but-
tons e.g. on the
Quick Start tab and adjust the parameter
values.
2. To make the changes visible directly, click the
Start Live
i
mage button on the Quick Start tab.
The ICR84X-2X records images and decodes them using
the current settings.
The switching inputs and outputs as well as data output
via the host interface are deactivated in
Live image mode.
3. Make settings for additional functions such as reading
trigger, output formats, data interface, etc.
4. On the
Quick Start tab, click the Stop Live image button and
test the settings in read mode (real operation).
5. Finally, store the conguration permanently in the
ICR84X-2X using the
symbol and on the PC using the
symbol.
Device description
Device structure
All dimensions in mm (inch)
Ready
Auto-Setup
Result
Read Diagn
LED
Save and Quit
Activity
4
3
2
1
112 (4.41)
80 (3.15)
4
6 6
67 (2.64)
59.2 (2.33)
4.4
(0.17)
14.1 (0.56)
11.1
(0.44)
27.3
(1.10)
32 (1.30)
39 (1.54)
18 (0.71)
5.4
(0.21)
28.2 (1.11)
5
Device structure ICR840-2X0X20/ICR845-2X0X20
1 RJ45 (“Ethernet” connection)
2 LED for status display (2 levels), 4 x
3 Function button
4 Connection cable 0.9 m (2.95 ft) with 15-pin D-Sub HD plug
(“Power/Serial Data/CAN/I/O” connection).
Minimal cable bend radius: 20 mm (0.8 in)
5 Blind hole thread M5, 8 mm (0.32 in) deep (2 x), for mounting the
ICR84X-2X to a holder
6 Blind hole thread M3, 4.5 mm (0.18 in) deep (4 x), for mounting the
two brackets of external ring illumination units ICLxxx (optional)
All dimensions in mm (inch)
Ready
Auto-Setup
Result
Read Diagn
LED
Save and Quit
Activity
39 (1.54)
18 (0.71)
5.4
(0.21)
28.2 (1.11)
112.5 (4.43)
80 (3.15)
4
4
3
2
1
5
67 (2.64)
4.4
(0.17)
14.1 (0.56)
6
6
59.2
(2.33)
27.3
(1.10)
11.1
(0.44)
32
(1.30)
Device structure ICR847-2X1X30
1 4-pin M12 socket, D-coded, behind cap (“Ethernet” connection)
2 LED for status display (2 levels), 4 x
3 Function button
4 Connection cable 0.9 m (2.95 ft) with 15-pin D-Sub HD plug
(“Power/Serial Data/CAN/I/O” connection).
Minimal cable bend radius: 20 mm (0.8 in)
5 Blind hole thread M5, 8 mm (0.32 in) deep (2 x), for mounting the
ICR84X-2X to a holder
6 Blind hole thread M3, 4.5 mm (0.18 in) deep (4 x), for mounting the
two brackets of external ring illumination units ICLxxx (optional)
For further information, see “Technical specications (extract)”.
Subject to change without noticeSICK AGWaldkirchGermanywww.sick.com
Status displays, functions
Ready
Auto-Setup
Result
Read Diagn
LED
Save and Quit
Activity
O
O
O
O
Status displays on the rst display level
Display LED Status

O
Device ready for reading
O
Hardware fault

O
Successful reading

O
LED/external illumination on
(in reading mode)

Data trafc via Ethernet interface
O = lit; = ashing
Status displays on the second display level
Display LED Status

Auto-Setup LED ashes slowly:
Auto-Setup selected
Auto-Setup LED ashes fast:
Auto-Setup started
Read Diagn LED ashes slowly after Auto-
Setup: Auto-Setup successfully nished
Auto-Setup was unsuccessful (ashes
slowly)

Read diagnosis selected (ashes slowly)
Read diagnosis started (ashes fast)

Save and Quit selected (ashes slowly)

Auto-Setup LED, Read Diagn LED, Save and
Quit LED ashes slowly
O = lit; = ashing
Auto-Setup
The ICR84X-2X automatically adjusts itself to the light condi-
tions and the quality of a data matrix code that is presented.
The calculated values can manually be permanently saved.
Read Diagn
The IICR84X-2X records images and decodes them using the
current settings for the reading properties. Each successful
decoding is indicated by a beep.
Save and Quit
The ICR84X-2X saves the determined values temporarily or
permanently (default) depending on the selected Auto-Setup
mode.
Cancel
All three LEDs ash slowly. Press the button for 5 seconds to
abort the “Edit” mode. The ICR84X-2X returns to the reading
mode without any changing of settings.
Overview of all interfaces and connection options
Output 2
(e.g. indicator lamp)
ICR84X-2X
CDB620
SerialSerial
EthernetEthernet
SerialSerial
“Power/Serial Data/
CAN/I/O”
(AUX, HOST)
...
...
1
2
DC 15 ... 30 V
GND
HOST
DC 15 ... 30 V
“Serial Data” (HOST, RS-232/422) read result alternative to Ethernet
e.g. no. 1042256
Inputs/outputs = digital
“Ethernet” (HOST,
read result)
PC
Configuration
Image display
Diagnosis
CLV-SetupCLV-Setup
Further
data
processing
“Ethernet” (AUX,
image transfer)
Input 2
(e.g. encoder, teach-in match code)
Input 1
(e.g. external reading trigger)
Power
e.g. cable (patch, 2 m, 6.56 ft)
no. 6034414 for
ICR847-2X,
no. 6026083 for
ICR840-2X/ICR845-2X
e.g. cable (patch, 2 m, 6.56 ft)
no. 6034414 for
ICR847-2X,
no. 6026083 for
ICR840-2X/ICR845-2X
e.g. cable no. 2014054 (2 m, 6.56 ft )
“Serial Data” (AUX, RS-232), alternative to Ethernet
Overview of pin assignment
RJ45 on ICR840-2X/845-2X
4
3
2
1
TD+
TD–
RD+
RD–
Socket on ICR847-2X
4
3 2
1
M12, D-coded
6
1
10
5
11
15
“Power/Serial Data/CAN/I/O” connection
Plug on the cable
CAN L
CAN H
TD+ (RS-422), HOST
TD– (RS-422),
TxD (RS-232), HOST
DC 15 ... 30 V
TxD (RS-232), AUX
RxD (RS-232), AUX
RD+ (RS-422), HOST
GND
RD– (RS-422),
RxD (RS-232), HOST
Result 1 (switching output 1)
Result 2 (switching output 2)
7
6
Sensor 2 (switching input 2)
Sensor 1 (switching input 1)
SensGND
4
3
2
1
5
8
9
10
11
12
13
14
15
“Ethernet” connection
Technical specications (extract)
Type ICR84X-2X

Fixed focus


Visible light, red
LED for illumination 617 nm ± 15 nm

Risk group 0 (no risk) acc. to
IEC 62471-1: 2006-07/EN62471-1: 2008-09

ICR840: 1,280 x 1,024 pixels, grey values
ICR845: 752 x 480 pixels, grey values
ICR847: 1,280 x 960 pixels, grey values

ICR840: 25 Hz (for full resolution), reading
stationary
ICR845: 60 Hz (for full resolution), reading
stationary and in motion
ICR847: 38 Hz (for full resolution), reading
stationary and in motion

RS-232/RS-422 or Ethernet port
serial: 300 bd ... 57.6 kbd

RS-232 or Ethernet port
serial: 9.6 kbd
 10/100 MBit/s, TCP/IP, FTP
ICR840/845: RJ45
ICR847: M12 socket
 10 kbit/s ... 1 Mbit/s
 2 x IN (V
IN
= max. 28 V, I
IN
= max. 18 mA)
 2 x OUT (I
OUT
≤ 100 mA)
Result 1: low-side switch
Result 2: high-side switch
 DC 15 ... 30 V
1)
, SELV/PELV acc. to
IEC 6034-4-41: 2005


13 W (with switching outputs without load)
 Zinc die-casting/approx. 900 g (1.98 lb.) with
cable 0.9 m (2.95 ft)

Acc. to EN 61010-1: 2001-03

III, acc. to EN 61140: 2002-03

ICR840/845: IP 65 (EN 60529: 1991-10/A2:
2002-02), with mounted Ethernetset
ICR847: IP 65 (EN 60529: 1991-10/A2:
2002-02), with connected cable

Electromagnetic interference (RF)
EN 61000-6-4: 2007-01
Electromagnetic immunity
EN 61000-6-2: 2005-08

Acc. to EN 60068-2-6: 2008-02

Acc. to EN 60068-2-27: 2009-05


Operation: 0 to +40 °C (+32 to +104 °F),
storage: –20 to +70 °C (–4 to +158 °F )
1)
DC 18 ... 30 V for devices with cables lengths 1 m ... 10 m
(3.28 ft ... 32.81 ft)
For more technical specications, see online data sheet on
the product web page (www.mysick.com/products).
NOTE
RF interferences in case of use in residential areas
The ICR84X-2X is exclusively intended for use in industrial
areas (EN 61000-6-4).
Subject to change without noticeSICK AGWaldkirchGermanywww.sick.com
8014643/2011-09-22 ∙ SF/HE ∙ Printed in Germany (2011-09) All rights reserved ∙ Subject to change without notice
Details for UL60950 certication
The image-based code reader ICR840-2X, ICR845-2X,
ICR847-2X is certied according to UL60950-1 when LPS
power units are used. The certication is only valid with cor-
responding product marking on the type plate of each code
reader.
LED class ( see “Technical specications (extract)”)
The enclosure rating IP 65 is not UL certied
MAC 00:06:77:05:2E:11
ICR840-2B0020
Manufactured: Januar 2011
DC 15V ... 30V
13W Imax = 1.1A
S/N:
1101
P/N: 1042277
0001
D-79276
Reute
Made in
Germany
Example product type plate
Type: ICR840-2XXXXX, ICR845-2XXXXX, ICR847-2XXXXX
Supply voltage: 15 … 30 V DC
Power consumption: 13 W
Current consumption: max. 1,1 A with load on the switching
outputs
Operation ambient temperature: 0 … 40 °C
Enclosure rating IP 65 (when special accessories used) not
tested by UL
Maintenance and care
The ICR84X-2X does not contain any components that require
maintenance.
> Clean the lens if it is dirty, in order to achieve the full
reading rate.
Do this carefully using a soft, damp cloth (with a mild
cleaning agent).
Sources for obtaining additional information
Additional information about the ICR84X-2X and its optional
accessories can be found as follows:
“Software & Manuals 1D/2D Code Readers” CD-ROM
(part no. 2029112)
These operating instructions
CLV-Setup conguration software with online help
Ordering information in the catalog
Publications dealing with the accessories
Product web page of the IICR84X-2X
(www.mysick.com/products)
Detailed technical specications (online data sheet)
Dimensional drawing and 3D CAD dimension models in
various electronic formats
EC Declaration of Conformity
CLV-Setup conguration software with online help
Reading eld diagrams
Overview of all accessories
All publications contained on the aforementioned CD-ROM
(via links)
Support is also available from your sales partner:
www.sick.com/worldwide
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SICK ICR84x-2x Operating instructions

Type
Operating instructions

SICK ICR84x-2x is a powerful image-based code reader designed for industrial applications. It can read all commonly used 1D and 2D codes, making it a versatile solution for a wide range of tasks. The ICR84x-2x features automatic setup, which adjusts the device's settings to the specific code and lighting conditions, ensuring optimal performance. It also has a rugged housing and a compact design, making it suitable for use in harsh environments. With its advanced features and capabilities, the ICR84x-2x is an ideal choice for applications that require reliable and efficient code reading.

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