ESAB Power Source Trucks Assembly Instruction

ESAB
Brand
ESAB
Model
Power Source Trucks
Type
Assembly Instruction

ESAB Power Source Trucks are designed for easy transportation of power sources and gas cylinders, with a focus on safety and versatility. The trucks are compatible with various ESAB power sources, including the VI-206, VI-300, Heliarc 250 AC/DC, and Heliarc 250ts AC/DC. They feature a sturdy construction, with a base width of 16 inches for stability. The trucks come with a handle for easy maneuvering and upper and lower cylinder racks for secure storage of gas cylinders. Additionally, the trucks have swivel casters for smooth movement and rigid casters for added stability.

ESAB Power Source Trucks are designed for easy transportation of power sources and gas cylinders, with a focus on safety and versatility. The trucks are compatible with various ESAB power sources, including the VI-206, VI-300, Heliarc 250 AC/DC, and Heliarc 250ts AC/DC. They feature a sturdy construction, with a base width of 16 inches for stability. The trucks come with a handle for easy maneuvering and upper and lower cylinder racks for secure storage of gas cylinders. Additionally, the trucks have swivel casters for smooth movement and rigid casters for added stability.

ASSEMBLY INSTRUCTIONS for
F-12-888-E
May,1995
POWER SOURCE TRUCKS
Truck Part For Use With Base Gas Cylinder
Model No. (Recommended Power Source) Width Capacity
TR-11 600437 16-in. 1
VI-206, VI-300, Heliarc 250 AC/DC,
and Heliarc 250ts AC/DC
TR-12 600541 16-in. 2
ASSEMBLY INSTRUCTIONS
1. Attach the handle to the front of the top cover using 4
sets of 1/4"--20 X 5/8-in. screws and lockwashers (see
Figs. 1 and 2).
NOTE: If the top cover and rear panel do not have
holes and weldnuts, it will be necessary to
remove the cover from the unit to assemble
the handle and the cylinder rack using the
extra 1/4-in. flat washers and 1/4--20 hex nuts
supplied. (See Fig. 1.) Be sure to replace
the top cover after assembling the truck to
the power source.
If the cover does not have mounting holes,
use the handle as a template and drill the
holes. The two front holes should be located
so that screw and nut will be located just be-
hind the flange in the front panel.
2. Attach the upper cylinder rack to the top of the rear
panel as illustrated in Fig. 2, using 4 sets of 1/4" --20
X 5/8-in. screws and lockwashers.
NOTE: If the rear panel does not have mounting
holes, use the rack's mounting bracket as a
template to drill the four holes. Locate the
mounting bracket as close to the top of the
unit as possible.
Some units (depending on the model) may
already have screws in the rear panel where
the cylinder rack mounting screws are to go.
If this is the case, use them to help mount
the cylinder rack.
SCREW
FLATWASHER
LOCKWASHER
NUT
WITHOUT WELDNUT
SCREW
LOCKWASHER
WELDNUT
WITH WELDNUT
Fig. 1 - Typical Hardware Assembly
3. On the TR-12, with double cylinder rack, attach one
end (several links) of each 36-inch chain into the cen-
ter-slotted hole of the double cylinder rack.
On the TR-11 a 36-in. chain is provided for this single
cylinder rack.
4. Assemble Front Beam and Swivel Casters.
a. Lift the unit off the floor (using a crane or hoist and
the lifting eye, or a suitable jack), and remove the
wooden skids.
b. Assemble the front beam and swivel casters to the
front base of the unit using 8 sets of 3/8" --16 x 1-
in. long screws, lockwashers, flatwashers and nuts
as shown in Fig. 3.
F-12-888-E
Be sure this information reaches the operator.
You can get extra copies through your supplier.
2
5. Assemble Rear Pan/Rigid Casters.
On the TR-11, assemble the rear pan and the rigid
casters to the rear base of the unit in the same man-
ner as the front beam and swivel casters.
On the TR-12, assemble the rear pan, to the power
source similar to that shown in Fig. 2.
6. To install the wheels, on the TR-12, you must remove
the wheel-sleeves. Then assemble the wheel be-
tween two flat washers and retain with cotter pin at
each end of the axle.
7. Attaching gas cylinders and/or WC-8C water cooler.
When you put the cylinder(s) in place, pull the chain
tightly around it and place the excess chain into the
slotted-hole provided in the end of the rack. Be sure
to pull the link all the way down into the slot to secure
the chain (see Fig. 2). Do not just "loop" a link over
the end of the rack.
When you put an optional WC-8C, water cooler on a
TR-11, remove the center rear side panel screws from
the power source and attach the chain assembly to
ENTRY POSITION HANDLE - 678402
SECURED POSITION
TYPICAL CHAIN
MOUNTING DETAIL
(2) SWIVEL CASTER - 950385
FRONT BEAM - 678349
REAR PAN
678348 (TR-11)
30509 (TR-12)
UPPER CYLINDER RACK,
678350 (TR-11)
30510 (TR-12)
CHAIN - 678944
(1 SUPPLIED WITH (TR-11)
(2 SUPPLIED WITH (TR-12)
Fig. 2 - Power Source on TR-12 Truck
NOTE: Rigid casters for Rear
Wheel Assy. on TR-11
Swivel Casters for Front
Wheel Assy. on All Units.
(2) RIGID CASTER -
950386 (TR-11)
(2) REAR WHEEL -
950384 (TR-12)
each side of the power source using the flatwasher
and 1" lg. 1/4"--20 screw (supplied) -- see Fig. 4.
Never lift a power source with cylinder(s) attached.
Fig. 3 - Typical Front End Assembly For All Trucks
3
Fig. 4 - Typical WC-8C Cooler Mounting
TYPICAL WC-8C MTG.
TR-12
CENTERING
WASHER
(Supplied)
TYPICAL WC-8C MTG.
FOR TR-11
VIEW "A"
` 1/4--20 X 1"
w/FL. WSHR. (Supplied)
VIEW "B"
See View
"A"
See View
"B"
See View
"B"
F-12-888-E 5/95 1M Printed in U.S.A.
IF YOU DO NOT KNOW WHOM TO CALL
Telephone: (800) ESAB-123/ Fax: (843) 664-4452/ Web:http://www.esab.com
Hours: 7:30 AM to 5:00 PM EST
A. CUSTOMER SERVICE QUESTIONS:
Order Entry Product Availability Pricing Delivery
Order Changes Saleable Goods Returns Shipping Information
Eastern Distribution Center
Telephone: (800)362-7080 / Fax: (800) 634-7548
Central Distribution Center
Telephone: (800)783-5360 / Fax: (800) 783-5362
Western Distribution Center
Telephone: (800) 235-4012/ Fax: (888) 586-4670
B. ENGINEERING SERVICE: Telephone: (843) 664-4416 / Fax : (800) 446-5693
Welding Equipment Troubleshooting Hours: 7:30 AM to 5:00 PM EST
Warranty Returns Authorized Repair Stations
C. TECHNICAL SERVICE: Telephone: (800) ESAB-123/ Fax: (843) 664-4452
Part Numbers Technical Applications Hours: 8:00 AM to 5:00 PM EST
Performance Features Technical Specifications Equipment Recommendations
D. LITERATURE REQUESTS: Telephone: (843) 664-5562 / Fax: (843) 664-5548
Hours: 7:30 AM to 4:00 PM EST
E. WELDING EQUIPMENT REPAIRS: Telephone: (843) 664-4487 / Fax: (843) 664-5557
Repair Estimates Repair Status Hours: 7:30 AM to 3:30 PM EST
F. WELDING EQUIPMENT TRAINING:
Telephone: (843)664-4428 / Fax: (843) 679-5864
Training School Information and Registrations Hours: 7:30 AM to 4:00 PM EST
G. WELDING PROCESS ASSISTANCE:
Telephone: (800) ESAB-123 / Fax: (843) 664-4454 Hours: 7:30 AM to 4:00 PM EST
H. TECHNICAL ASST. CONSUMABLES:
Telephone : (800) 933-7070 Hours: 7:30 AM to 5:00 PM EST
ESAB Welding & Cutting Products, Florence, SC Welding Equipment
COMMUNICATION GUIDE - CUSTOMER SERVICES
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ESAB Power Source Trucks Assembly Instruction

ESAB
Brand
ESAB
Model
Power Source Trucks
Type
Assembly Instruction

ESAB Power Source Trucks are designed for easy transportation of power sources and gas cylinders, with a focus on safety and versatility. The trucks are compatible with various ESAB power sources, including the VI-206, VI-300, Heliarc 250 AC/DC, and Heliarc 250ts AC/DC. They feature a sturdy construction, with a base width of 16 inches for stability. The trucks come with a handle for easy maneuvering and upper and lower cylinder racks for secure storage of gas cylinders. Additionally, the trucks have swivel casters for smooth movement and rigid casters for added stability.

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